Glass raw material discharging equipment with uniform discharging function
By designing a glass raw material discharge equipment that combines a driving motor and a liquid level controller, the problem of uneven flow rate in traditional melt forming technology is solved, and uniform discharge of glass fluid and product quality is achieved.
Patent Information
- Application Number
- CN202422126662.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional melt forming technology relies on manual operation, resulting in uneven flow rate when liquid glass is poured into the mold, affecting product quality and appearance.
A glass raw material discharge equipment for uniform discharge is designed, and the combination of a driving motor and a liquid level controller is used to control the discharge speed through the rotation speed of the stirring blades to ensure that the glass raw material is discharged at a uniform and constant flow rate.
The distribution of glass fluid in the mold is achieved more consistently, improving the quality and appearance of the final product, reducing defects caused by uneven flow velocity, improving the degree of automation of the equipment, and reducing dependence on manual operations.
Smart Images

Figure CN223002862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass ornament production equipment, and particularly relates to a glass raw material discharging device with uniform discharging. Background Technique
[0002] The manufacture of glass ornaments usually involves a process called "melt molding". The core of this process is to heat the glass raw materials to a temperature above their melting point, so that they change from a solid state to a liquid state with good fluidity. After reaching the appropriate fluidity, the operator will pour this liquid glass into a pre-designed mold. The purpose of this step is to make the glass form the required non-standard geometric shape, that is, the so-called special-shaped shape, during the cooling and solidification process.
[0003] However, the traditional melt molding technology has some significant problems and limitations. First of all, since the whole process depends on manual operation, it is very difficult to maintain a uniform and constant flow rate during the process of pouring the liquid glass into the mold. This non-uniform flow rate will cause the glass fluid to be distributed inconsistently in the mold, which will affect the quality and appearance of the final product. In addition, manual operation may also introduce other variables, such as the operator's skill level, fatigue degree and operation consistency, which may all have a negative impact on the stability of the production process and the quality of the product.
[0004] Therefore, although the traditional melt molding technology can produce a variety of special-shaped glass ornaments, it has certain limitations in ensuring product quality and production efficiency. Content of the Utility Model
[0005] The purpose of the utility model is to provide a glass raw material discharging device with uniform discharging, aiming to solve the problems that the existing melt molding technology depends on manual operation to pour into the mold, resulting in uneven flow rate and uneven discharging, which affect the product quality and production efficiency.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions:
[0007] Provide a glass raw material discharging device with uniform discharging, including:
[0008] A machine body, one end of the machine body is provided with a feeding end, the other end of the machine body is provided with a discharging end, and the feeding end and the discharging end are connected through a flow channel in the machine body. The feeding end is used to place the heated and melted glass raw materials, and the glass raw materials flow from the feeding end to the discharging end through the flow channel;
[0009] A storage bin, the storage bin is arranged at the discharging end, a discharging hole is opened in the middle of the bottom end of the storage bin, and the feeding port of the storage bin is arranged at the discharging end;
[0010] Stirring device, the stirring device is arranged in the middle of the silo, the stirring device includes stirring blades, one end of the central axis of the stirring blades is provided with a first bevel gear, a driving motor is connected outside the machine body, the motor shaft of the driving motor passes through the machine body and is connected with a second bevel gear, and the second bevel gear meshes with the first bevel gear;
[0011] Liquid level controller, the liquid level controller is connected to the inner side of the silo, the liquid level controller is electrically connected to the driving motor, when the liquid level in the silo is too low, the driving motor drives the stirring blades to accelerate the discharging speed, and when the liquid level in the silo is too high, the driving motor drives the stirring blades to slow down the discharging speed.
[0012] Preferably, the flow channel is arranged to slope downwards from the feeding end to the discharging end.
[0013] Preferably, the silo further includes a discharging cover arranged at the discharging hole, and the bottom of the silo is threadedly connected to the discharging cover.
[0014] Preferably, a protective cover is extendedly arranged inside the silo, and the protective cover wraps the first bevel gear and the second bevel gear.
[0015] Preferably, the feeding end is arranged on the upper end surface of the machine body, and the discharging end is arranged on the bottom end surface of the machine body.
[0016] Preferably, the silo has a columnar cavity structure, and the inner walls on both sides of the flow channel converge towards the inner wall of the silo.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] A glass raw material discharging device with uniform discharging provided by the present utility model realizes the fast and slow rotation speed of the stirring blades through the combination of a driving motor and a liquid level controller, and can stir the glass fluid in the silo. It can not only control the fast and slow discharging speed of the discharging hole and change the feeding speed of the raw materials, enabling the staff to feed according to requirements, and the feeding speed is uniform and not easily blocked. Moreover, the glass raw materials are discharged at a uniform and constant flow rate, so that the distribution of the glass fluid in the mold is more consistent, which helps to improve the quality and appearance of the final product and reduce the defects caused by uneven flow rates; the automation degree of the device is relatively high, reducing the dependence on manual operation. Description of the Drawings
[0019] To more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is the top view of the present utility model;
[0021] Figure 2 It is the front view of the present utility model
[0022] Figure 3 It is the A-A sectional view of the present utility model;
[0023] Figure 4 It is the B-B sectional view of the present utility model.
[0024] In the figure: 1, the body; 2, the feeding end; 3, the discharging end; 4, the flow channel; 6, the storage bin; 7, the discharging hole; 9, the stirring device; 10, the stirring blades; 11, the first bevel gear; 12, the driving motor; 14, the second bevel gear; 15, the liquid level controller; 16, the discharging cover; 18, the shield. Specific embodiments
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0027] In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features.
[0028] The following is combined with Figures 1 to 4Describe a glass raw material discharging device with uniform discharging of the present utility model.
[0029] As Figures 1 to 4 shown, the present utility model provides a glass raw material discharging device with uniform discharging, including:
[0030] A body 1, one end inside the body 1 is provided with a feeding end 2 for placing the heated and melted glass raw material, the other end inside the body 1 is provided with a discharging end 3, and between the feeding end 2 and the discharging end 3 inside the body 1 is communicated through a flow channel 4. The feeding end 2 is used for placing the heated and melted glass raw material, and the glass raw material flows from the feeding end 2 to the discharging end 3 through the flow channel 4;
[0031] A storage bin 6, the storage bin 6 is arranged at the discharging end 3. A discharging hole 7 is opened in the middle of the bottom end of the storage bin 6. The feeding port of the storage bin 6 is arranged at the discharging end 3. The discharging hole 7 controls the outflow rate of the glass raw material through a stirring blade 10. The design of the storage bin 6 ensures that the glass raw material can be temporarily stored and provides a constant and uniform material outflow for the subsequent forming process.
[0032] A stirring device 9, the stirring device 9 is arranged in the middle of the storage bin 6. The stirring device 9 includes a stirring blade 10. One end of the central shaft of the stirring blade 10 is provided with a first bevel gear 11. A driving motor 12 is connected outside the body 1. The motor shaft of the driving motor 12 passes through the body 1 and is connected with a second bevel gear 14. The second bevel gear 14 meshes with the first bevel gear 11. When the driving motor 12 is started, it drives the stirring blade 10 to rotate through gear transmission, stirs the glass raw material in the storage bin 6, helps to maintain the homogeneity of the glass raw material, prevents component stratification or unevenness, ensures the consistency of the discharging quality, and can avoid blocking of the discharging hole 7.
[0033] A liquid level controller 15, the liquid level controller 15 is connected to the inside of the storage bin 6. The liquid level controller 15 is electrically connected to the driving motor 12. When the liquid level in the storage bin 6 is too low, the driving motor 12 drives the stirring blade 10 to increase the discharging speed. When the liquid level in the storage bin 6 is too high, the driving motor 12 drives the stirring blade 10 to slow down the discharging speed. The liquid level controller 15 is responsible for monitoring the liquid level height in the storage bin 6 and adjusting the rotation speed of the stirring blade 10 according to the monitoring result. When the liquid level in the storage bin 6 is too low, the liquid level controller 15 will instruct the stirring blade 10 to speed up to increase the supply of the glass raw material to the discharging end 3 in the storage bin 6. On the contrary, when the liquid level is too high, the stirring blade 10 slows down to avoid too fast supply of the glass raw material at the discharging end 3.
[0034] Preferably, the flow channel 4 is arranged to be downwardly inclined from the feeding end 2 to the discharging end 3, which is convenient for the glass raw material to flow from the feeding end 2 to the discharging end 3.
[0035] Preferably, the silo 6 further includes a discharge cover 16 disposed at the discharge hole 7, and the bottom of the silo 6 is threadedly connected to the discharge cover 16.
[0036] Preferably, a shield 18 is disposed inside the silo 6 in an extended manner, and the shield 18 wraps the first bevel gear 11 and the second bevel gear 14; the main function of the shield 18 is to protect the first bevel gear 11 and the second bevel gear 14 from the influence of the external environment, including preventing foreign matters such as dust and broken glass from entering the gear clearance, and avoiding the wear, jamming or damage of the gears caused by foreign matters, so as to affect their normal transmission.
[0037] Preferably, the feed end 2 is disposed on the upper end surface of the machine body 1, and the discharge end 3 is disposed on the bottom end surface of the machine body 1.
[0038] Preferably, the silo 6 has a columnar cavity structure, and the inner walls on both sides of the flow channel 4 converge towards the inner wall of the silo 6.
[0039] A glass raw material discharging device for uniform discharging provided by the present utility model realizes the fast and slow rotation speed of the stirring blade 10 by using the combination of the driving motor 12 and the liquid level controller 15, and can stir the glass fluid in the silo 6. It can not only control the fast and slow discharging speed of the discharge hole 7 and change the feeding speed of the raw materials, so that the staff can feed according to the needs, and the feeding speed is uniform and not easy to be blocked. The glass raw materials are discharged at a uniform and constant flow rate, so that the distribution of the glass fluid in the mold is more consistent, which helps to improve the quality and appearance of the final product and reduce the defects caused by uneven flow rate; the automation degree of the device is relatively high, reducing the dependence on manual operation.
[0040] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification of the present utility model, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A glass raw material discharging device with uniform discharging, characterized in that: include: A machine body, wherein a feed end is provided at one end of the machine body, and a discharge end is provided at the other end of the machine body, wherein the feed end and the discharge end are located in the machine body and are connected through a flow channel, wherein the feed end is used to place heated and melted glass raw materials, and the glass raw materials flow from the feed end to the discharge end through the flow channel; A silo, the silo is arranged at the discharge end, a discharge hole is opened in the middle of the bottom end of the silo, and a feed port of the silo is arranged at the discharge end; A stirring device, the stirring device is arranged in the middle of the silo, the stirring device comprises a stirring blade, one end of the central axis of the stirring blade is equipped with a first bevel gear, a driving motor is connected to the outside of the body, the motor shaft of the driving motor passes through the body and is connected to a second bevel gear, and the second bevel gear is meshed with the first bevel gear; A liquid level controller is connected to the inner side of the silo. The liquid level controller is electrically connected to the drive motor so that when the liquid level in the silo is too low, the drive motor drives the stirring blades to speed up the discharge. When the liquid level in the silo is too high, the drive motor drives the stirring blades to slow down the discharge.
2. The glass raw material discharging device for uniform discharging according to claim 1, characterized in that: The flow channel is arranged to be inclined downward from the feed end to the discharge end.
3. The glass raw material discharging device for uniform discharging according to claim 2, characterized in that: The silo also includes a discharge cover arranged on the discharge hole, and the bottom of the silo is connected to the discharge cover via threads.
4. The glass raw material discharging device for uniform discharging according to claim 1, characterized in that: A shield is extended inside the silo and covers the first bevel gear and the second bevel gear.
5. The glass raw material discharging device for uniform discharging according to claim 1, characterized in that: The feed end is arranged on the upper end surface of the machine body, and the discharge end is arranged on the bottom end surface of the machine body.
6. The glass raw material discharging device for uniform discharging according to claim 1, characterized in that: The silo is a columnar cavity structure, and the inner walls on both sides of the flow channel converge toward the inner wall of the silo.