Needle machine with compression roller adjusting mechanism

By designing a press roller adjustment mechanism in the needle puncture machine, using the cooperation of the connecting rod and the elastic spring, the convenient disassembly of the press roller is achieved, solving the problem of disassembly in the prior art, and improving the disassembly speed and efficiency.

CN223003109UActive Publication Date: 2025-06-20YIZHENG JIAHE MASCH CO LTD
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Patent Information

Application Number
CN202421896479.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-20
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing needle-punching machine with press roller adjustment is inconvenient when removing the press roller, which affects the disassembly and maintenance speed.

Method used

A needle-punching machine with a press roller adjustment mechanism is designed, and the connecting rod is retracted to remove the polygonal groove by pushing the connecting rod to slide inside the press roller by pushing the connecting rod and using the cooperation of the elastic spring and the restricting plate, thereby disassembling the press roller.

Benefits of technology

This design simplifies the installation and disassembly process of the press roller, reduces the difficulty, improves the disassembly speed, and reduces the difficulty of disassemblying the press roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a needling machine with a compression roller adjusting mechanism, which relates to the technical field of needling machines, and comprises a connecting frame, a conveyor belt is arranged in the connecting frame, a needling machine body is fixedly mounted at the top of the connecting frame, two fixing blocks are fixedly mounted at the top of the connecting frame, and the two fixing blocks are fixedly mounted on the connecting frame. The two fixing blocks are the same in structure, sliding ways are formed in the two fixing blocks, lifting seats are slidably connected into the two sliding ways, the two connecting rods are pushed to slide in the cloth pressing roller, and meanwhile the two limiting plates extrude the two elastic springs, so that the cloth pressing roller is fixed. The two connecting rods are shrunk into the cloth pressing roller and are separated from the interiors of the two polygonal grooves, so that the cloth pressing roller is detached from the connecting frame, the cloth pressing roller is convenient to mount and dismount, the difficulty of mounting and dismounting the cloth pressing roller is reduced, the dismounting speed of the cloth pressing roller is increased, and the practicability is high. Therefore, the difficulty of detaching the cloth pressing roller is reduced to the greatest extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of needle punching machines, and particularly relates to a needle punching machine with a pressure roller adjusting mechanism. Background Technique

[0002] A needle punching machine is a carpet-forming device that compacts and needles a refractory fiber blanket blank with a certain thickness to form a refractory fiber blanket. It repeatedly punctures a fiber web with needles having a triangular or other shaped cross-section and barbs on the edges. The fiber web discharged from a cross-laying or air-laying machine is very fluffy when fed into the needle punching machine. There is only a certain strength generated by the cohesion between fibers, but the strength is very poor. When multiple needles puncture the fiber web, the barbs on the needles will drive the fibers on the surface and sub-surface of the fiber web to move from the plane direction of the fiber web to the vertical direction of the fiber web, causing the fibers to shift up and down. The fibers that shift up and down exert a certain pressure on the fiber web, causing the fibers in the fiber web to approach and be compressed.

[0003] After retrieval, the existing Chinese patent publication number is: CN 218232753 U, which provides a needle punching machine with a pressure roller adjustment. This patent can freely adjust the distance between the pressure cloth roller and the surface of the conveyor belt through an adjustment mechanism, so as to adjust the distance between the pressure cloth roller and the conveyor belt according to factors such as the change in the gram weight of the non-woven fabric and the change in raw materials, ensure the pressing effect, and improve the processing quality.

[0004] Although the above patent can freely adjust the distance between the pressure cloth roller and the surface of the conveyor belt, and thus adjust the distance between the pressure cloth roller and the conveyor belt according to factors such as the change in the gram weight of the non-woven fabric and the change in raw materials to ensure the pressing effect, the above needle punching machine with a pressure roller adjustment still has the following problems: The pressure cloth roller is connected to the lifting seat, and thus it is very inconvenient to disassemble in the later stage, which affects the disassembly speed of the pressure cloth roller and further affects the maintenance speed in the later stage.

[0005] In view of the above problems, for this reason, a needle punching machine with a pressure roller adjusting mechanism is proposed. Content of the Utility Model

[0006] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a needle punching machine with a pressure roller adjusting mechanism, which can solve the problems in the background technique.

[0007] To achieve the above object, the present utility model provides the following technical solution: A needle punching machine with a pressure roller adjusting mechanism, including a connecting frame. Inside the connecting frame, there is a conveyor belt. On the top of the connecting frame, a needle punching machine body is fixedly installed. On the top of the connecting frame, two fixing blocks are fixedly installed. The structures on the two fixing blocks are the same. Slideways are opened on both of the two fixing blocks. Inside both of the two slideways, a lifting seat is slidably connected. On the top of both of the two fixing blocks, an electric push rod is fixedly installed. The output ends of the two electric push rods respectively slide through the fixing blocks and extend into the interior of the fixing blocks. The output ends of the two electric push rods are respectively fixedly connected to the two lifting seats. Inside both of the two lifting seats, a rotating rod is rotatably connected. Polygonal grooves are opened on the opposite sides of the two rotating rods. Inside both of the two polygonal grooves, a connecting rod is slidably connected. A pressure cloth roller is slidably sleeved on the two connecting rods.

[0008] Preferably, two limiting plates are slidably connected inside the pressure cloth roller. The two limiting plates are respectively fixedly connected to the two connecting rods.

[0009] Preferably, elastic springs are fixedly installed on the opposite sides of the two limiting plates. Both of the two elastic springs are fixedly connected to the interior of the pressure cloth roller.

[0010] Preferably, a motor is fixedly installed on one of the lifting seats. The output end of the motor is fixedly connected to the rotating rod.

[0011] Preferably, brackets are fixedly installed on both of the two connecting rods. Inside both of the two brackets, a rotating wheel is rotatably connected.

[0012] Preferably, fixing bumps are fixedly installed on both of the two fixing blocks. The shapes of the two fixing bumps are both inclined.

[0013] Preferably, connecting plates are fixedly installed on both of the two lifting seats. On the opposite sides of the two connecting plates, a rotating shaft is rotatably connected. A scraping plate is fixedly sleeved on the rotating shaft.

[0014] Preferably, torsion springs are movably sleeved on both ends of the rotating shaft. The opposite ends of the two torsion springs are fixedly connected to both sides of the scraping plate. The opposite ends of the two torsion springs are respectively fixedly connected to the two connecting plates.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] (1). For the needle punching machine with a press roller adjusting mechanism, push the two connecting rods so that they slide inside the cloth pressing roller. At the same time, the two limiting plates squeeze the two elastic springs, causing the two connecting rods to contract into the inside of the cloth pressing roller and disengage from the inside of the two polygonal grooves. Then, the cloth pressing roller can be removed from the connecting frame, which facilitates the installation and removal of the cloth pressing roller, reduces the difficulty of installing and removing the cloth pressing roller, and improves the speed of removing the cloth pressing roller, thus minimizing the difficulty of removing the cloth pressing roller to the greatest extent.

[0017] (2). For the needle punching machine with a press roller adjusting mechanism, when the two rotating wheels move to the topmost position, they will slide along the inclined surfaces of the two fixed bumps, causing the two connecting rods to move relative to each other, and then the cloth pressing roller can be removed, which facilitates the automatic removal of the cloth pressing roller, reduces the difficulty of removing the cloth pressing roller, and improves the speed of removing the cloth pressing roller. Description of the Drawings

[0018] The present utility model will be further described below in conjunction with the drawings and embodiments:

[0019] Figure 1 is a schematic structural diagram of a needle punching machine with a press roller adjusting mechanism according to the present utility model;

[0020] Figure 2 For the present utility model Figure 1 is an enlarged schematic diagram at position A in the present utility model;

[0021] Figure 3 is an internal schematic diagram of the cloth pressing roller of the present utility model;

[0022] Figure 4 is a schematic diagram of the scraper of the present utility model.

[0023] Reference numerals: 1, connecting frame; 2, needle punching machine body; 3, conveyor belt; 4, fixed block; 5, electric push rod; 6, fixed bump; 7, slideway; 8, lifting seat; 9, rotating rod; 10, polygonal groove; 11, connecting rod; 12, bracket; 13, rotating wheel; 14, cloth pressing roller; 15, connecting plate; 16, torsion spring; 17, scraper; 18, rotating shaft; 19, elastic spring; 20, limiting plate. Specific Embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] To further understand the content of the present utility model, the present utility model will be described in detail with reference to the accompanying drawings.

[0026] Please refer to Figures 1-4 , the present utility model provides a technical solution: a needling machine with a pressure roller adjusting mechanism, including a connecting frame 1. A conveyor belt 3 is arranged inside the connecting frame 1. A needling machine body 2 is fixedly installed on the top of the connecting frame 1. Two fixing blocks 4 are fixedly installed on the top of the connecting frame 1. The structures on the two fixing blocks 4 are the same. Slideways 7 are opened on both of the two fixing blocks 4. Lifting seats 8 are slidably connected inside the two slideways 7. Electric push rods 5 are fixedly installed on the tops of the two fixing blocks 4. The output ends of the two electric push rods 5 respectively slide through the fixing blocks 4 and extend into the fixing blocks 4. The output ends of the two electric push rods 5 are respectively fixedly connected to the two lifting seats 8. Rotating rods 9 are rotatably connected inside the two lifting seats 8. Polygonal grooves 10 are opened on the opposite sides of the two rotating rods 9. Connecting rods 11 are slidably connected inside the two polygonal grooves 10. A pressure cloth roller 14 is slidably sleeved on the two connecting rods 11. Two limiting plates 20 are slidably connected inside the pressure cloth roller 14. The two limiting plates 20 are respectively fixedly connected to the two connecting rods 11. Elastic springs 19 are fixedly installed on the opposite sides of the two limiting plates 20. The two elastic springs 19 are both fixedly connected to the inside of the pressure cloth roller 14. A motor is fixedly installed on one of the lifting seats 8. The output end of the motor is fixedly connected to the rotating rod 9.

[0027] Push the two connecting rods 11 to make the two connecting rods 11 slide inside the pressure cloth roller 14. At the same time, make the two limiting plates 20 squeeze the two elastic springs 19, so that the two connecting rods 11 contract into the pressure cloth roller 14 and disengage from the inside of the two polygonal grooves 10, thereby detaching the pressure cloth roller 14 from the connecting frame 1, which is convenient for the installation and disassembly of the pressure cloth roller 14, thereby reducing the difficulty of installing and disassembling the pressure cloth roller 14, increasing the speed of disassembling the pressure cloth roller 14, and thus minimizing the difficulty of disassembling the pressure cloth roller 14 to the greatest extent.

[0028] Brackets 12 are fixedly installed on both of the two connecting rods 11. Rotating wheels 13 are rotatably connected inside the two brackets 12. Fixed convex blocks 6 are fixedly installed on both of the two fixing blocks 4. The shapes of the two fixed convex blocks 6 are both inclined.

[0029] When adjusting the height of the pressing roller 14, start the two electric push rods 5, so that the two electric push rods 5 drive the two lifting seats 8 to slide inside the two slideways 7 respectively, and then make the two lifting seats 8 and the pressing roller 14 move upward. When the two rotating wheels 13 move to the top, the two rotating wheels 13 will slide along the inclined surfaces of the two fixed bumps 6, and then make the two connecting rods 11 move relatively, and then disassemble the pressing roller 14, which is convenient for automatically disassembling the pressing roller 14, reducing the difficulty of disassembling the pressing roller 14, and improving the speed of disassembling the pressing roller 14.

[0030] Connecting plates 15 are fixedly installed on both of the two lifting seats 8. A rotating shaft 18 is rotatably connected to the opposite sides of the two connecting plates 15. A scraping plate 17 is fixedly sleeved on the rotating shaft 18. Torsion springs 16 are movably sleeved on both ends of the rotating shaft 18. The opposite ends of the two torsion springs 16 are fixedly connected to both sides of the scraping plate 17. The opposite ends of the two torsion springs 16 are fixedly connected to the two connecting plates 15 respectively.

[0031] Due to the torsion action of the two torsion springs 16, the scraping plate 17 is always in contact with the surface of the pressing roller 14, which is convenient for scraping off the impurities on the pressing roller 14, and then convenient for cleaning the pressing roller 14, improving the convenience of cleaning the pressing roller 14.

[0032] Working principle:

[0033] Push the two connecting rods 11 to make the two connecting rods 11 slide inside the pressing roller 14. At the same time, make the two limiting plates 20 squeeze the two elastic springs 19, and then make the two connecting rods 11 contract into the pressing roller 14 and disengage from the inside of the two polygonal grooves 10, and then disassemble the pressing roller 14 from the connecting frame 1, which is convenient for installing and disassembling the pressing roller 14.

[0034] When adjusting the height of the pressing roller 14, start the two electric push rods 5, so that the two electric push rods 5 drive the two lifting seats 8 to slide inside the two slideways 7 respectively, and then make the two lifting seats 8 and the pressing roller 14 move upward. When the two rotating wheels 13 move to the top, the two rotating wheels 13 will slide along the inclined surfaces of the two fixed bumps 6, and then make the two connecting rods 11 move relatively, and then disassemble the pressing roller 14, which is convenient for automatically disassembling the pressing roller 14.

[0035] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A needling machine with a pressure roller adjustment mechanism, comprising a connecting frame (1), characterized in that: A conveyor belt (3) is arranged inside the connecting frame (1), a needle loom body (2) is fixedly installed on the top of the connecting frame (1), two fixed blocks (4) are fixedly installed on the top of the connecting frame (1), the structures of the two fixed blocks (4) are the same, slideways (7) are provided on the two fixed blocks (4), and lifting seats (8) are slidably connected inside the two slideways (7), electric push rods (5) are fixedly installed on the tops of the two fixed blocks (4), the output ends of the two electric push rods (5) respectively slide through the fixed blocks (4) and extend to the inside of the fixed blocks (4), the output ends of the two electric push rods (5) are respectively fixedly connected to the two lifting seats (8), the insides of the two lifting seats (8) are rotatably connected with rotating rods (9), the opposite sides of the two rotating rods (9) are provided with polygonal grooves (10), the insides of the two polygonal grooves (10) are slidably connected with connecting rods (11), and cloth pressing rollers (14) are slidably sleeved on the two connecting rods (11).

2. A needling machine with a pressure roller adjustment mechanism according to claim 1, characterized in that: Two limiting plates (20) are slidably connected inside the cloth pressing roller (14), and the two limiting plates (20) are fixedly connected to the two connecting rods (11) respectively.

3. A needling machine with a pressure roller adjustment mechanism according to claim 2, characterized in that: Elastic springs (19) are fixedly mounted on opposite sides of the two limiting plates (20), and the two elastic springs (19) are fixedly connected to the inside of the cloth pressing roller (14).

4. A needling machine with a pressure roller adjustment mechanism according to claim 3, characterized in that: A motor is fixedly mounted on the lifting seat (8) on one side, and the output end of the motor is fixedly connected to the rotating rod (9).

5. A needling machine with a pressure roller adjustment mechanism according to claim 4, characterized in that: A bracket (12) is fixedly mounted on each of the two connecting rods (11), and a rotating wheel (13) is rotatably connected inside each of the two brackets (12).

6. A needling machine with a pressure roller adjustment mechanism according to claim 5, characterized in that: A fixing protrusion (6) is fixedly mounted on each of the two fixing blocks (4), and the shapes of the two fixing protrusions (6) are both inclined.

7. A needling machine with a pressure roller adjustment mechanism according to claim 6, characterized in that: A connecting plate (15) is fixedly mounted on each of the two lifting seats (8); a rotating shaft (18) is rotatably connected to the opposite side of the two connecting plates (15); and a scraper (17) is fixedly sleeved on the rotating shaft (18).

8. A needling machine with a pressure roller adjustment mechanism according to claim 7, characterized in that: Torsion springs (16) are movably sleeved on both ends of the rotating shaft (18), the opposite ends of the two torsion springs (16) are fixedly connected to the two sides of the scraper (17), and the opposite ends of the two torsion springs (16) are fixedly connected to the two connecting plates (15) respectively.

Citation Information

Patent Citations

  • Needle machine with compression roller adjustment function

    CN218232753U