Novel photovoltaic tile carport

Abstract

The utility model relates to a novel photovoltaic tile car shed, which comprises a main car shed structure, metal tile hanging purlines, photovoltaic tiles and cement tiles, and is characterized in that the metal tile hanging purlines are respectively arranged on the top surface and the rear vertical surface of the main car shed structure, and the photovoltaic tiles are sequentially arranged from the left side to the right side from the first row of the rear side of the top surface according to an arrangement diagram. The photovoltaic tiles are arranged in the first row and fixed to the vertical face of the metal tile hanging purline, gaps where the photovoltaic tiles are not arranged enough are completely supplemented with cement tiles, then the photovoltaic tiles are sequentially stacked and installed on the second row on the foremost side in a lap joint mode, and the first row on the foremost side is stacked through the cement tiles and fixed to the metal tile hanging purline. Reversely-buckled water grooves in the original two sides of two adjacent cement tiles are lapped to prevent water and guide water, and meanwhile, positive and negative electrodes of the photovoltaic tiles are connected in series to generate power; similarly, photovoltaic tiles and cement tiles are laid on the rear vertical face of the main shed structure to form a rear vertical face photovoltaic tile enclosure. The car shed is convenient to mount, dismount and maintain, and is suitable for integrated combination of any car shed and car shed building materials.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic, and relates to a new type of photovoltaic tile carport. Background Art

[0002] The technical solutions of existing photovoltaic tile carports are as Figure 5 shown. The top solar panels of conventional photovoltaic carports use building or ground conventional standard photovoltaic modules or customized-size photovoltaic modules. The structure of the photovoltaic carport is directly formed by bonding conventional steel pipes, aluminum profiles or stainless steel profiles with standard photovoltaic modules through a waterproof structure or silicone structural adhesive. The top waterproofing of the conventional photovoltaic carport is carried out by adding a special water guide trough under the photovoltaic modules for water guiding and waterproofing. In some carports, silicone structural adhesive and sealant are used to seal between the top photovoltaic modules for the waterproofing process. The four sides of the conventional photovoltaic carport are all open, just a conventional shed structure, without any facade photovoltaic power generation function, waterproof function and partial enclosure function.

[0003] The objective disadvantages of the existing photovoltaic tile carport technology are as follows:

[0004] 1. The solar panels on the top of the photovoltaic carport in the existing technology use conventional single-crystalline silicon, polycrystalline silicon or amorphous silicon and other single / double-sided standard photovoltaic modules, and the heat insulation and sun protection effects are not obvious.

[0005] 2. The top surface of the existing carport uses a metal profile purlin structure directly bonded with standard photovoltaic modules through silicone structural adhesive or pressed by a pressing block. Since there is no rigid bolt fixation, it is easy to fall off in the later stage, resulting in subsequent falling safety accidents.

[0006] 3. The existing photovoltaic carport only realizes solar power generation on the top surface, and no measures are taken for power generation on the facades, so the power generation and income cannot be maximized.

[0007] 4. The facades of the existing photovoltaic carports are not shielded or enclosed, resulting in easy rainwater ingress or local sun exposure during strong winds and heavy rains.

[0008] 5. The installation process of the top photovoltaic modules of the existing photovoltaic carport is complex. It is necessary to first position the photovoltaic modules, and then fix them with structural sealant and waterproof them. Some need to add additional waterproof brackets for pressing block installation, and modular assembly installation cannot be carried out, and the installation and disassembly are not convenient.

[0009] 6. The top photovoltaic modules of the existing photovoltaic carport can only be installed according to the standard, and for non-standard or irregular top surfaces or facades, full-roof layout cannot be achieved temporarily, and the power generation areas in the corner areas cannot be uniformly matched.

[0010] 7. The top photovoltaic modules of the existing photovoltaic carport are generally crystalline silicon blue or black, and cannot be made into various color effects, and the personalization and aesthetics of the photovoltaic carport are not strong. Summary of the Invention

[0011] Aiming at the above problems existing in the existing photovoltaic carports, the purpose of the present utility model is to provide a new type of photovoltaic tile carport. The top surface and the rear facade of the photovoltaic tile carport of the present utility model adopt the installation characteristics of the photovoltaic tile laminate and the curtain wall with architectural effects, achieving the effect of installation and power generation on the rear facade, having good heat insulation and sun protection characteristics. The overall waterproof structure adopts left and right reverse-buckled water guide grooves for lap joint and upper and lower laminated water guiding, which is convenient for installation, disassembly and maintenance, and is applicable to any carport and the integration of carport building materials.

[0012] A new type of photovoltaic tile carport, including a main carport structure, metal tile-hanging purlins, photovoltaic tiles, and cement tiles, is characterized in that: a plurality of metal tile-hanging purlins are respectively and evenly installed on the top surface and the rear facade of the main carport structure. Starting from the first row at the rear side of the top surface of the main carport structure, the photovoltaic tiles are arranged in sequence from the left side according to the layout diagram, and each photovoltaic tile is fixed on the facade of the metal tile-hanging purlin by self-tapping screws passing through the fixed hole positions. The gaps on the upper side and both sides of the top surface of the main carport structure where the photovoltaic tiles are not enough to be arranged are filled and completed by cutting the cement tiles, and then they are laminated and lapped on the first row in the same way as the first row from the second row at the rear side in sequence until the second row at the front side. The first row at the front side is arranged and completed by cutting and edging with cement tiles in a laminated manner. Each cement tile is fixed on the metal tile-hanging purlin by self-tapping screws passing through the upper fixed hole positions of each cement tile; when two adjacent cement tiles are lapped left and right, the original two-side reverse-buckled water trough is used for lap joint for waterproofing and water guiding, and at the same time, the positive and negative poles between the photovoltaic tiles are connected in series for power generation; similarly, the photovoltaic tiles and cement tiles are laid on the rear facade of the main carport structure to form a rear facade photovoltaic tile enclosure.

[0013] The structure of the rear facade photovoltaic tile enclosure is as follows: on the rear facade of the main carport structure, the first row from bottom to top is arranged and completed by cutting and edging a plurality of cement tiles, and each cement tile is fixed on the metal tile-hanging purlin by self-tapping screws passing through the upper fixed hole positions of each cement tile; the second row from bottom to top is arranged with photovoltaic tiles in sequence from the left side according to the layout diagram, and each photovoltaic tile is fixed on the facade of the metal tile-hanging purlin by self-tapping screws. The gaps on both sides of the overall rear facade where the photovoltaic tiles are not enough to be arranged are filled and completed by cutting the cement tiles. After the overall rear facade is laminated and installed row by row from bottom to top to the top row, when two adjacent cement tiles are lapped left and right, the original two-side reverse-buckled water trough is used for lap joint for waterproofing and water guiding, and at the same time, the positive and negative poles between the photovoltaic tiles are connected in series for power generation.

[0014] The metal tile-hanging purlin is a galvanized square pipe.

[0015] The photovoltaic tile is made of double-sided glass and solar cell chips in the style of glazed tiles, with aluminum alloy edge sealing on the periphery, and positive and negative reverse-buckled water trough connection ports on the left and right sides of the wide edge, and fixed hole positions are provided on the upper facade.

[0016] The cement tile is a conventional cement tile made in the shape of a glazed tile, with two fixed hole positions on the front side of the upper side.

[0017] Advantages of the present utility model:

[0018] 1. By innovating the structure and the way of installing overlapping photovoltaic products on the basis of a conventional or standard photovoltaic shed, the differentiation of photovoltaic products and the appearance effect are remarkable, replacing the traditional standard component shed. The top surface and the rear facade adopt the installation characteristics of the photovoltaic tile laminate and the curtain wall with architectural effects.

[0019] 2. By combining and applying building material type photovoltaic tiles and cement tiles on the shed, it has good heat insulation and sun protection effects, and is also economical.

[0020] 3. The overall waterproof structure adopts left - right reverse - buckled water guide grooves for overlapping and up - down laminated water conduction. The installation, disassembly and maintenance are convenient, and it is applicable to the integrated combination of any shed and shed building materials, modular installation and flow - type operation mode.

[0021] 4. It replaces the existing shed top surface which uses metal profile purlins directly bonded to standard photovoltaic modules through silicone structural adhesive or pressed by pressing blocks. Since there is no rigid bolt fixation, it is easy to cause subsequent easy detachment and falling safety accidents.

[0022] 5. The photovoltaic tile shed of the present utility model achieves the effect of rear facade installation and power generation, and can generate electricity and gain benefits maximally in all directions. In addition, the new - type photovoltaic tile shed can adopt local rear facade laminated installation for enclosure, so that rainwater cannot come in and the local area will not be irradiated by the sun in windy and rainy weather.

[0023] 6. The top surface installation of the photovoltaic tile shed of the present utility model is simple, the same as the installation method of a conventional building tile roof, and can be assembled modularly. The installation and disassembly are convenient. For non - standard or irregular top surfaces or facades, it can be arranged on the whole roof, and the corner areas are cut from cement tiles for consistent matching.

[0024] 7. The top surface or rear facade of the photovoltaic tile shed of the present utility model can be made into various color effects, with characteristics such as strong personalization and aesthetics of the new - type photovoltaic tile shed. Description of the drawings

[0025] Figure 1 It is the external view schematic diagram of the present utility model.

[0026] Figure 2 It is the schematic diagram of the tile arrangement on the top surface of the present utility model.

[0027] Figure 3 It is the schematic diagram of the tile arrangement on the rear facade of the present utility model.

[0028] Figure 4 It is the large - scale installation drawing of the rear facade of the present utility model.

[0029] Figure 5 It is a sectional view of an existing photovoltaic tile carport. Specific implementation manner

[0030] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, which is convenient for clearly understanding the present utility model, but they do not constitute a limitation to the present utility model.

[0031] As Figures 1-4 shown, a novel photovoltaic tile carport of the present utility model includes a main carport structure 1, metal tile-hanging purlins 2, photovoltaic tiles 3, and cement tiles 4, and is characterized in that: a plurality of metal tile-hanging purlins 2 are uniformly and firmly fixed from top to bottom at an interval of 360 mm according to the layout drawing by bolts using angle aluminum or angle steel on the top layer and the rear elevation of the main carport structure 1, with firm arrangement and standard dimensions. Starting from the first row at the rear side of the top surface of the main carport structure 1, the photovoltaic tiles 3 are arranged in sequence from the left side according to the layout drawing, and each photovoltaic tile 3 is fixed on the vertical surface of the metal tile-hanging purlin 2 by self-tapping screws passing through the fixing holes. The gaps on the upper side and both sides of the top surface of the main carport structure 1 where the photovoltaic tiles 3 cannot be arranged are filled with cut cement tiles 4 to be complete, and then they are laminated and overlapped on the first row in the same way as the first row from the second row at the rear side in sequence until the second row at the front side. The first row at the front side is arranged with laminated cement tiles 4 for edge trimming and arrangement to be completed. Each cement tile 4 is fixed on the metal tile-hanging purlin 2 by self-tapping screws passing through the fixing holes on the upper side of each cement tile 4; when two adjacent cement tiles 4 are overlapped left and right, the original two-side reverse-buckled water trough is used for overlapping to conduct waterproofing and water drainage, and at the same time, the positive and negative poles between the photovoltaic tiles 3 are connected in series for power generation; similarly, the photovoltaic tiles 3 and cement tiles 4 are laid on the rear elevation of the main carport structure 1 to form a rear elevation photovoltaic tile enclosure 5.

[0032] The structure of the rear elevation photovoltaic tile enclosure 5 is as follows: on the rear elevation of the main carport structure 1, the first row from bottom to top is arranged with a plurality of cut cement tiles 4 for edge trimming and arrangement to be completed, and each cement tile 4 is fixed on the metal tile-hanging purlin 2 by self-tapping screws passing through the fixing holes on the upper side of each cement tile 4; the second row from bottom to top is arranged with photovoltaic tiles 3 in sequence from the left side according to the layout drawing, and each photovoltaic tile 3 is fixed on the vertical surface of the metal tile-hanging purlin 2 by self-tapping screws. The gaps on both sides of the overall rear elevation where the photovoltaic tiles 3 cannot be arranged are filled with cut cement tiles 4 to be complete. After the overall rear elevation is laminated and installed from bottom to top to the top row in sequence, when two adjacent cement tiles 4 are overlapped left and right, the original two-side reverse-buckled water trough is used for overlapping to conduct waterproofing and water drainage, and at the same time, the positive and negative poles between the photovoltaic tiles 3 are connected in series for power generation.

[0033] The above-mentioned main carport structure 1 is assembled by bolts with connecting parts from I-beams and square tubes, which is an existing structure. It forms a carport main frame structure that meets the load and wind load, and is then processed by rust prevention and surface painting.

[0034] The metal tile purlin 2 used above is a 40mm*40mm*2mm galvanized square pipe, the length of which is cut according to the required length of the shed, and then undergoes anti-rust and surface painting treatment.

[0035] The photovoltaic tile 3 is made of double-sided glass and solar cells in the style of glazed tiles, with aluminum alloy edge sealing on the periphery, positive and negative reverse inverted water tank connection ports on the left and right sides of the wide edge, and fixed hole positions on the upper side facade. The size of a single photovoltaic tile 3 is 1522mm x 420mm x 46.7mm.

[0036] The cement tile 4 is a conventional cement tile made in the style of glazed tiles, with two fixed hole positions on the upper front. The size of a single cement tile 4 is 420mm x 330mm x 20mm, and the quantity is determined according to the actual perimeter adjustment.

Claims

1. A novel photovoltaic tile carport, comprising a main carport structure (1), metal tile hanging purlins (2), photovoltaic tiles (3), and cement tiles (4), characterized in that: A plurality of metal tile-hanging purlins (2) are evenly installed on the top surface and rear facade of the main carport structure (1), and photovoltaic tiles (3) are arranged in sequence from the left side according to the arrangement diagram starting from the first row on the rear side of the top surface of the main carport structure (1), and each photovoltaic tile (3) is fixed on the facade of the metal tile-hanging purlin (2) through the fixing hole by using self-tapping screws. The gaps on the upper side and both sides of the top surface of the main carport structure (1) that are not large enough to arrange the photovoltaic tiles (3) are cut and supplemented with cement tiles (4), and then they are stacked and overlapped in the first row from the second row on the rear side in the same manner as the first row. Above, the second row at the front is arranged in sequence, and the first row at the front is arranged by stacking cement tiles (4) for trimming and cutting. Self-tapping screws are used to pass through the fixing holes on the upper side of each cement tile (4) to fix each cement tile (4) on the metal tile hanging purlin (2); when two adjacent cement tiles (4) are overlapped on the left and right, the original inverted water grooves on both sides are overlapped for waterproofing and water conduction, and at the same time, the positive and negative poles of the photovoltaic tiles (3) are connected in series for power generation; similarly, photovoltaic tiles (3) and cement tiles (4) are laid on the rear facade of the main carport structure (1) to form a rear facade photovoltaic tile enclosure (5).

2. According to the novel photovoltaic tile carport of claim 1, it is characterized by: The structure of the rear facade photovoltaic tile enclosure (5) is as follows: on the rear facade of the main carport structure (1), a plurality of cement tiles (4) are arranged in the first row from bottom to top after trimming and cutting, and each cement tile (4) is fixed to the metal tile purlin (2) by self-tapping screws through the fixing holes on the upper side of each cement tile (4); the second row from bottom to top uses photovoltaic tiles (3) to be arranged in sequence from the left side according to the arrangement diagram, and each photovoltaic tile (3) is fixed to the facade of the metal tile purlin (2) by self-tapping screws, and the gaps on both sides of the overall rear facade that are insufficient for arranging photovoltaic tiles (3) are cut and supplemented with cement tiles (4), and the overall rear facade is sequentially installed in a stacked manner from bottom to top to the top row, and when two adjacent cement tiles (4) are overlapped on the left and right, the original reversed water grooves on both sides are overlapped for waterproofing and water conduction, and at the same time, the positive and negative poles between the photovoltaic tiles (3) are connected in series for power generation.

3. According to claim 1, a novel photovoltaic tile carport is characterized by: The metal tile hanging purlin (2) is a galvanized square tube.

4. According to claim 1, a novel photovoltaic tile carport is characterized by: The photovoltaic tile (3) is made of double-sided glass and solar cell sheets in the style of glazed tiles, with aluminum alloy edge sealing at the periphery, and the left and right sides of the wide side have inverted water tank connection ports in the positive and negative directions respectively, and the upper side facade is provided with fixing holes.

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