Gas leakage prevention device
By designing a gas leakage prevention device including a mobile carrier, clamping assembly, robotic arm and screw assembly, the problems of high cost, high risk and low efficiency of manual treatment of gas leakage are solved, and the automatic processing of gas leakage is realized and the processing efficiency is improved.
Patent Information
- Application Number
- CN202422332096.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, manual treatment of gas leakage has problems such as high processing costs, high operating risks, and difficult to ensure processing efficiency.
A gas leakage prevention device is designed, including a moving carrier, a clamping assembly, a robotic arm and a screw assembly. The gas valve is automatically closed through the robotic arm and screw assembly to achieve automatic handling of gas leakage.
This device can automatically close the gas valve through the machine when gas leakage occurs, saving labor costs, reducing operating risks, and improving the efficiency of gas leakage treatment.
Smart Images

Figure CN223004818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas leakage treatment, in particular to a gas leakage prevention device. Background Art
[0002] In the fields of semiconductor and liquid crystal panel production and processing, many production equipment use various special gases, such as hydrogen, oxygen, nitrogen, argon, helium, silane gas, sulfur hexafluoride gas, etc. These special gases are stored in gas cylinders in a high-pressure form and are supplied to production equipment through devices such as pipelines, pressure reducing valves, and pipeline interfaces. Many special gases have properties such as flammability, high toxicity, and corrosiveness, which will endanger production and personnel safety.
[0003] Currently, when a gas leakage occurs in a gas cylinder and its corresponding pipeline, the gas valve on the gas cylinder must be closed as soon as possible to cut off the source of gas leakage. In practical applications, when a leakage of special gas is detected in the work area, the gas valve is usually manually closed. This processing method is time-consuming and laborious, consuming labor costs. For some special gases, manual intervention cannot be carried out in time to close the gas valve, and the operation risk is relatively high, making it difficult to ensure the processing efficiency of gas leakage. Summary of the Utility Model
[0004] The utility model provides a gas leakage prevention device to solve the problems in the prior art that the method of manually treating gas leakage has high processing costs, relatively high operation risks, and it is difficult to ensure the processing efficiency of gas leakage.
[0005] The utility model provides a gas leakage prevention device, including:
[0006] A mobile carrier configured to be able to move to the area where the leaking gas cylinder is located;
[0007] A clamping assembly provided on the mobile carrier to clamp and fix the gas cylinder;
[0008] A robotic arm and a screwing assembly, the robotic arm is provided on the mobile carrier and is connected to the screwing assembly; the robotic arm is used to control the screwing assembly to reach the position of the gas valve of the gas cylinder, and the screwing assembly is used to drive the valve stem of the gas valve to rotate to control the closing of the gas valve.
[0009] According to a gas leakage prevention device provided by the utility model, the clamping assembly includes: a first telescopic driving member and a first clamping jaw;
[0010] One end of the first telescopic driving member is connected to the mobile carrier, and the other end is connected to the first clamping jaw; the first clamping jaw is used to clamp the peripheral wall of the gas cylinder.
[0011] According to a gas leakage prevention device provided by the present utility model, the first jaw includes a first arc-shaped jaw body and a second arc-shaped jaw body;
[0012] The first arc-shaped jaw body and the second arc-shaped jaw body are arranged oppositely to clamp the peripheral wall of the gas cylinder; at least one of the first arc-shaped jaw body and the second arc-shaped jaw body is provided with a flexible pad on the side facing the gas cylinder.
[0013] According to a gas leakage prevention device provided by the present utility model, the robotic arm includes a lifting adjustment frame, a lateral movement adjustment frame, and a second telescopic driving member;
[0014] The lifting adjustment frame is arranged on the mobile carrier and is connected to the lateral movement adjustment frame to drive the lateral movement adjustment frame to perform a lifting movement;
[0015] The lateral movement adjustment frame is connected to the second telescopic driving member to drive the second telescopic driving member to perform a horizontal movement;
[0016] The second telescopic driving member is connected to the screwing assembly to drive the screwing assembly to approach or move away from the gas valve.
[0017] According to a gas leakage prevention device provided by the present utility model, the screwing assembly includes a rotation driving member and a second jaw;
[0018] The rotation driving member is connected to the second telescopic driving member, and the second jaw is connected to the rotation driving member;
[0019] The rotation driving member is used to drive the second jaw to rotate, and the second jaw is used to clamp the valve stem of the gas valve.
[0020] According to a gas leakage prevention device provided by the present utility model, the screwing assembly further includes a magnetic coupling; the rotation driving member is connected to the second jaw through the magnetic coupling.
[0021] According to a gas leakage prevention device provided by the present utility model, at least one of the lifting adjustment frame and the lateral movement adjustment frame is a lead screw driving mechanism.
[0022] According to a gas leakage prevention device provided by the present utility model, the mobile carrier includes a vehicle body, a control module, and a traveling mechanism; the control module and the traveling mechanism are respectively arranged on the vehicle body;
[0023] The gas leakage prevention device is configured with a gas detector, the gas detector is connected to the control module, and the control module is connected to the traveling mechanism;
[0024] The gas detector is used to detect the gas concentration of special gases in the air, and the control module is used to control the moving position of the traveling mechanism according to the information fed back by the gas detector;
[0025] Wherein, the special gas corresponds to the type of gas stored in the gas cylinder.
[0026] According to a gas leakage prevention device provided by the present invention, the gas leakage prevention device is further configured with a camera module, and the camera module is used to collect image information of the area where the gas cylinder is located;
[0027] The camera module is connected to the control module, and the control module is respectively connected to the robotic arm, the screwing assembly and the clamping assembly;
[0028] The camera module is used to collect image information of the gas cylinder, and the control module is used to determine the position information of the gas cylinder according to the image information, and respectively control the working states of the robotic arm, the screwing assembly and the clamping assembly according to the position information.
[0029] According to a gas leakage prevention device provided by the present invention, the gas leakage prevention device is further configured with a wireless communication module, and the wireless communication module is electrically connected to the control module and is configured to be wirelessly communicatively connected to a terminal device.
[0030] According to a gas leakage prevention device provided by the present invention, it further includes: a gas dilution assembly; the gas dilution assembly includes an inert gas cylinder, a first control valve and a gas spray head;
[0031] The inert gas cylinder is communicated with the gas spray head through the first control valve, and the gas spray head is arranged on one side of the screwing assembly.
[0032] According to a gas leakage prevention device provided by the present invention, it further includes: a gas dissolution assembly; the gas dissolution assembly includes a dissolution liquid bottle, an atomization pump and an atomization spray head;
[0033] The dissolution liquid bottle is communicated with the atomization spray head through the atomization pump, and the atomization spray head is arranged on one side of the screwing assembly.
[0034] For the gas leakage prevention device provided by the present invention, when gas leakage occurs in the gas cylinder and its corresponding pipeline, the moving carrier supports the clamping assembly and the robotic arm to move to one side of the gas cylinder, and the clamping assembly clamps on the peripheral wall of the gas cylinder to fix the gas cylinder, and then the robotic arm adjusts the position and posture of the screwing assembly; after the screwing assembly is connected to the valve stem of the gas valve, the screwing assembly drives the valve stem of the gas valve to rotate until the closing control of the gas valve is completed.
[0035] As can be seen from the above, the utility model can, in case of gas leakage, replace manual operation with a machine to close the gas valve of the gas cylinder, which not only saves labor costs, reduces the risk of manual operation, but also improves the efficiency of dealing with gas leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0037] Figure 1 is one of the structural schematic diagrams of the gas leakage prevention device provided by the present utility model;
[0038] Figure 2 is another structural schematic diagram of the gas leakage prevention device provided by the present utility model;
[0039] Figure 3 is the third structural schematic diagram of the gas leakage prevention device provided by the present utility model;
[0040] Figure 4 is the installation structural schematic diagram of the clamping assembly on the mobile carrier provided by the present utility model;
[0041] Figure 5 is the installation structural schematic diagram of the lifting and adjusting frame on the mobile carrier provided by the present utility model;
[0042] Figure 6 is the structural schematic diagram of the connection between the transverse movement adjusting frame and the lifting and adjusting frame provided by the present utility model;
[0043] REFERENCE SIGNS:
[0044] 1, mobile carrier; 2, clamping assembly; 21, first telescopic driving member; 22, first clamping jaw; 3, robotic arm; 31, lifting and adjusting frame; 32, transverse movement adjusting frame; 33, second telescopic driving member; 4, screwing assembly; 41, rotary driving member; 42, second clamping jaw; 43, magnetic coupling; 5, gas dilution assembly; 51, inert gas cylinder; 52, first control valve; 53, gas spray head; 6, gas dissolution assembly; 61, dissolution liquid bottle; 62, atomization pump; 63, atomization spray head;
[0045] 100, gas detector; 200, camera module; 300, electric pan-tilt head; 400, gas cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0046] To make the objectives, technical solutions, and advantages of the present utility model clearer, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0047] The following will Figures 1 - 6 , through specific embodiments and their application scenarios, provide a detailed description of the gas leakage prevention device provided by the invention embodiments.
[0048] As Figure 1 shown, an embodiment of the present utility model provides a gas leakage prevention device, including: a mobile carrier 1, a clamping assembly 2, a robotic arm 3, and a screwing assembly 4;
[0049] The mobile carrier 1 is configured to be able to move to the area where the leaking gas cylinder 400 is located;
[0050] The clamping assembly 2 is provided on the mobile carrier 1 to clamp and fix the gas cylinder 400;
[0051] The robotic arm 3 is provided on the mobile carrier 1 and is connected to the screwing assembly 4; the robotic arm 3 is used to control the screwing assembly 4 to reach the position of the valve stem of the gas cylinder 400, and the screwing assembly 4 is used to drive the valve stem of the valve to rotate to control the valve to close.
[0052] It can be understood that the mobile carrier 1 can be an electric vehicle, for example, the electric vehicle is a remote control vehicle; when special gases such as hydrogen, oxygen, nitrogen, argon, helium, or silane gas stored in the gas cylinder 400 leak, the mobile carrier 1 can carry the clamping assembly 2 and the robotic arm 3 and move to one side of the gas cylinder 400.
[0053] The clamping assembly 2 can adopt an electric gripper or a pneumatic gripper. The clamping assembly 2 is used to clamp the peripheral wall of the gas cylinder 400 to ensure that the gas cylinder 400 does not shake during the process of the screwing assembly 4 driving the valve stem of the valve to rotate; the robotic arm 3 can adopt a multi-degree-of-freedom robotic arm 3 such as a three-axis robotic arm 3 or a six-axis robotic arm 3 to adjust the position and posture of the screwing assembly 4 based on the robotic arm 3, so as to ensure that the screwing assembly 4 is connected to the valve stem of the valve at a suitable angle and drives the valve stem to rotate relative to the body of the valve.
[0054] In practical applications, when the mobile carrier 1 moves to one side of the gas cylinder 400 and a valve closing operation needs to be performed on the gas valve, first, the clamping assembly 2 clamps on the peripheral wall of the gas cylinder 400, and then the robotic arm 3 adjusts the position and posture of the screwing assembly 4; after the screwing assembly 4 is connected to the valve stem of the gas valve, the screwing assembly 4 drives the valve stem of the gas valve to rotate until the closing control of the gas valve is completed.
[0055] As can be seen from the above, the utility model can, in case of gas leakage, replace manual labor with a machine to perform the closing operation on the gas valve of the gas cylinder 400. This not only saves labor costs, reduces the risks of manual operation, but also improves the efficiency of handling gas leakage.
[0056] It should be noted here that if there are multiple gas cylinders 400 in the area where gas leakage occurs, there is no need to specifically check whether each gas cylinder 400 and its corresponding pipeline have gas leakage. It can be defaulted that each gas cylinder 400 and its corresponding pipeline have gas leakage, and only the screwing assembly 4 needs to be used to perform the closing operation on the gas valves of each gas cylinder 400, so as to improve the efficiency of handling gas leakage.
[0057] In some embodiments, as Figure 1 、 Figure 2 and Figure 4 shown, the clamping assembly 2 includes: a first telescopic driving member 21 and a first jaw 22;
[0058] One end of the first telescopic driving member 21 is connected to the mobile carrier 1, and the other end is connected to the first jaw 22; the first jaw 22 is used to clamp on the peripheral wall of the gas cylinder 400.
[0059] Specifically, the first telescopic driving member 21 can adopt a hydraulic cylinder or a pneumatic cylinder. The first telescopic driving member 21 drives the first jaw 22 to move to ensure that the first jaw 22 reaches a position where it can clamp the gas cylinder 400.
[0060] In some examples, the first telescopic driving member 21 can adopt a double-rod pneumatic cylinder.
[0061] In some examples, the first telescopic driving member 21 can also adopt two hydraulic cylinders arranged side by side. These two hydraulic cylinders perform telescopic actions synchronously under the drive of the hydraulic oil circuit, so as to realize the driving of the first jaw 22 to move by the two hydraulic cylinders.
[0062] In some examples, the first telescopic driving member 21 drives the first jaw 22 to approach or move away from the gas cylinder 400 in the horizontal direction. The first jaw 22 has a clamping portion adapted to the gas cylinder 400, so as to clamp the vertically distributed gas cylinder 400 based on the clamping portion.
[0063] Among them, the first jaw 22 can be a pneumatic jaw or an electric jaw.
[0064] In some embodiments, as Figure 4 shown, the first jaw 22 includes a first arcuate jaw body and a second arcuate jaw body;
[0065] The first arcuate jaw body and the second arcuate jaw body are oppositely arranged to clamp the peripheral wall of the gas cylinder 400; at least one of the first arcuate jaw body and the second arcuate jaw body is provided with a flexible pad on one side facing the gas cylinder 400.
[0066] Specifically, the first jaw 22 has a first state and a second state. When the first jaw 22 is in the first state, the first arcuate jaw body and the second arcuate jaw body approach each other, and a circular clamping opening adapted to the peripheral wall of the gas cylinder 400 is formed between the first arcuate jaw body and the second arcuate jaw body to ensure that the first arcuate jaw body and the second arcuate jaw body can clamp the peripheral wall of the gas cylinder 400; when the first jaw 22 is in the second state, the first arcuate jaw body and the second arcuate jaw body move away from each other, and the separation of the first jaw 22 from the gas cylinder 400 can be realized.
[0067] Furthermore, a flexible pad can be provided on the side surface of the first arcuate jaw body facing the gas cylinder 400 and on the side surface of the second arcuate jaw body facing the gas cylinder 400. This design can ensure that when the first jaw 22 clamps the peripheral wall of the gas cylinder 400, the first jaw 22 does not come into rigid contact with the gas cylinder 400. It can not only effectively avoid clamping damage to the gas cylinder 400 caused by the first jaw 22, but also prevent the gas cylinder 400 from rotating relative to the first jaw 22 during the process of the screwing assembly 4 closing the gas valve on the gas cylinder 400.
[0068] Among them, the flexible pad can be a rubber pad, a sponge pad or a cotton cloth pad.
[0069] In some embodiments, as Figure 2 , Figure 5 and Figure 6 shown, the robotic arm 3 includes a lifting adjustment frame 31, a transverse movement adjustment frame 32 and a second telescopic driving member 33;
[0070] The lifting adjustment frame 31 is arranged on the mobile carrier 1 and is connected to the transverse movement adjustment frame 32 to drive the transverse movement adjustment frame 32 to perform lifting movement; the transverse movement adjustment frame 32 is connected to the second telescopic driving member 33 to drive the second telescopic driving member 33 to perform horizontal movement; the second telescopic driving member 33 is connected to the screwing assembly 4 to drive the screwing assembly 4 to approach or move away from the gas valve.
[0071] Specifically, the lifting adjustment frame 31 can be arranged to extend in the vertical direction, the transverse movement adjustment frame 32 can be arranged to extend in the horizontal direction, and the second telescopic driving member 33 can be arranged to extend in the vertical direction; among them, the second telescopic driving member 33 can be a cylinder or an electric push rod.
[0072] To ensure the adjustment accuracy, at least one of the lifting adjustment frame 31 and the transverse movement adjustment frame 32 is a lead screw drive mechanism. For example, both the lifting adjustment frame 31 and the transverse movement adjustment frame 32 adopt lead screw drive mechanisms.
[0073] As Figure 5 As shown, the lifting adjustment frame 31 includes a vertical support, a first brake-equipped stepper motor, a first ball screw, a first screw nut, two vertical guide rods, and first sliders slidably disposed on each of the vertical guide rods; the first brake-equipped stepper motor is mounted on the vertical support, the first ball screw extends in the vertical direction and is rotatably disposed on the vertical support; the two vertical guide rods are oppositely disposed on both sides of the first ball screw, and each vertical guide rod extends in the vertical direction;
[0074] Wherein, the output end of the first brake-equipped stepper motor is connected to the first ball screw to drive the first ball screw to rotate; the first screw nut is sleeved outside the first ball screw and is threadedly connected to the first ball screw, the first sliders on the two vertical guide rods are arranged side by side and are both connected to the first screw nut; the first screw nut and the two first sliders are both connected to the transverse movement adjustment frame 32.
[0075] In this way, when the first brake-equipped stepper motor starts to operate, according to the sliding fit between the first slider and the vertical guide rod, the first screw nut moves vertically relative to the first ball screw under the limitation of the two first sliders, thereby driving the transverse movement adjustment frame 32 to perform lifting movement in the vertical direction.
[0076] It should be noted here that by providing two first sliders connected to the first screw nut, a relatively large supporting capacity can be provided for the transverse movement adjustment frame 32 based on the two first sliders, ensuring the stability of the lifting of the transverse movement adjustment frame 32.
[0077] As Figure 6 As shown, the transverse movement adjustment frame 32 includes a horizontal support, a second brake-equipped stepper motor, a second ball screw, and a second screw nut; the second brake-equipped stepper motor is mounted on the horizontal support, the second ball screw is rotatably disposed on the horizontal support in the horizontal direction; the output end of the second brake-equipped stepper motor is connected to the second ball screw to drive the second ball screw to rotate;
[0078] Wherein, the horizontal support has a chute extending in the horizontal direction, the second screw nut is sleeved outside the second ball screw and is threadedly connected to the second ball screw, the second screw nut is movably disposed in the chute along the extending direction of the chute and is connected to the second telescopic driving member 33;
[0079] Thus, when the second belt - brake stepping motor starts to run, according to the sliding fit between the second lead - screw nut and the chute, the first lead - screw nut moves horizontally relative to the second ball screw under the guidance of the chute, thereby driving the second telescopic driving member 33 to move horizontally.
[0080] In some examples, to ensure the reliability of the installation of the lateral translation adjusting frame 32, the lateral translation adjusting frame 32 further includes an auxiliary bracket, and the auxiliary bracket is arranged between the lateral bracket and the vertical bracket.
[0081] In some examples, to ensure the smooth horizontal translation of the second telescopic driving member 33 relative to the lateral bracket, the lateral bracket is also provided with a strip - shaped hole, the strip - shaped hole extends along the horizontal direction and is communicated with the chute; the second telescopic driving member 33 is arranged through the strip - shaped hole and is connected with the second lead - screw nut.
[0082] Among them, the second telescopic driving member 33 can be configured to extend along the vertical direction, the upper end of the second telescopic driving member 33 is connected with the second lead - screw nut, and the lower end of the second telescopic driving member 33 is connected with the screwing assembly 4.
[0083] In some embodiments, as Figure 1 and Figure 2 shown, the screwing assembly 4 includes a rotary driving member 41 and a second jaw 42; the rotary driving member 41 is connected with the second telescopic driving member 33, and the second jaw 42 is connected with the rotary driving member 41;
[0084] The rotary driving member 41 is used to drive the second jaw 42 to rotate, and the second jaw 42 is used to clamp the valve stem of the air valve.
[0085] Specifically, the rotary driving member 41 can be a belt - brake stepping motor, the rotary driving member 41 is arranged vertically, the upper end of the rotary driving member 41 is connected with the second telescopic driving member 33, and the lower end of the rotary driving member 41 serves as a rotary output end and is connected with the second jaw 42;
[0086] Among them, the second jaw 42 can be an electric jaw or a pneumatic jaw.
[0087] In some embodiments, as Figure 2 shown, the screwing assembly 4 further includes a magnetic coupling 43; the rotary driving member 41 is connected with the second jaw 42 through the magnetic coupling 43.
[0088] It can be understood that the output end of the rotary driving member 41 is connected with one end of the magnetic coupling 43, and the other end of the magnetic coupling 43 is connected with the second jaw 42; the magnetic coupling 43 is used to provide torque overload protection for the rotary driving member 41.
[0089] In practical applications, the magnetic coupling 43 can be configured to include a coupling body and a detecting member. The rotary driving member 41 is connected to the second jaw 42 through the coupling body. The detecting member is disposed on the coupling body. The detecting member can be a strain gauge or a magnetic sensitive element, and is used to detect the torque value on the coupling body. Among them, the detecting member is electrically connected to the control module, and the control module is electrically connected to the rotary driving member 41. The control module can control the rotation angle of the rotary driving member 41 according to the information fed back by the detecting member, thereby facilitating the accurate control of the second jaw 42 to perform a closing operation on the air valve.
[0090] In some embodiments, such as Figure 1 , Figure 2 and Figure 3 shown, the mobile carrier 1 includes a vehicle body, a control module, and a traveling mechanism. The control module and the traveling mechanism are respectively disposed on the vehicle body. The gas leakage prevention device is configured with a gas detector 100. The gas detector 100 is connected to the control module, and the control module is connected to the traveling mechanism.
[0091] The gas detector 100 is used to detect the gas concentration of a special gas in the air. The special gas corresponds to the type of gas stored in the gas cylinder 400.
[0092] It can be understood that the gas stored in the gas cylinder 400 can be hydrogen, oxygen, nitrogen, argon, helium, silane gas, sulfur hexafluoride gas, etc. According to the types of these special gases, the type of the gas detector 100 is set to detect the concentration of the corresponding type of special gas. For example, the gas detector 100 can be an oxygen concentration sensor, a nitrogen concentration sensor, a helium concentration sensor, a silane concentration sensor, etc. Among them, the gas detector 100 can be disposed on the lifting adjustment frame 31 of the robotic arm 3.
[0093] When the gas detector 100 detects that the gas concentration of the special gas in the air is greater than the set value, the control module controls the moving position of the traveling mechanism according to the information fed back by the gas detector 100 until the mobile carrier 1 reaches the area where the leaking gas cylinder 400 is located.
[0094] In some embodiments, such as Figure 1 and Figure 2 shown, the gas leakage prevention device is further configured with a camera module 200. The camera module 200 is used to collect image information of the area where the gas cylinder 400 is located. The camera module 200 is connected to the control module, and the control module is respectively connected to the robotic arm 3, the screwing assembly 4, and the clamping assembly 2.
[0095] It is understandable that after the mobile carrier 1 arrives at the area where the leaking gas cylinder 400 is located, the camera module 200 collects the image information of the area where the gas cylinder 400 is located; the control module can adopt image processing algorithms well-known in the art, such as performing gray-scale processing, segmentation, cropping, etc. on the images captured by the camera module 200, to determine the position information of the gas cylinder 400 according to the image information, and respectively control the working states of the robotic arm 3, the screwing component 4 and the clamping component 2 according to the position information, so as to complete the closing operation of the gas valve on the gas cylinder 400.
[0096] In practical applications, since pressure gauges are usually provided on each gas cylinder 400, the camera module 200 can also capture the image information of the dial of the pressure gauge. The control module directly determines whether the corresponding gas cylinder 400 has a gas leak according to the image information of the dial, so as to control the working states of the robotic arm 3, the screwing component 4 and the clamping component 2, and realize the closing operation of the gas valve on the gas cylinder 400 with a gas leak.
[0097] Furthermore, as Figure 2 and Figure 5 shown, the camera module 200 can be arranged on the lifting and adjusting frame 31 of the robotic arm 3. In order to ensure that the camera module 200 captures clear images, an electric pan-tilt 300 is arranged on the lifting and adjusting frame 31, and the camera module 200 is installed on the electric pan-tilt 300. The electric pan-tilt 300 is used to perform anti-shake control on the camera module 200 to prevent the camera module 200 from being unable to collect images normally during the movement of the mobile carrier 1.
[0098] In some embodiments, the gas leak prevention device is further configured with a wireless communication module, and the wireless communication module is electrically connected to the control module and is configured to be wirelessly communicatively connected to a terminal device.
[0099] It is understandable that the wireless communication module can be a Bluetooth module, a WiFi module, a 4G module, a 5G module, etc.; the terminal device can be a smart phone, a tablet computer, etc.
[0100] In practical applications, since the wireless communication module can also send the image information collected by the camera module 200 to the terminal device, when the gas cylinder 400 and its corresponding pipeline have a gas leak, the staff can send a control instruction to the control module through the terminal device according to the image information received by the terminal device, so as to control the movement of the traveling mechanism until the mobile carrier 1 supports the clamping component 2 and the robotic arm 3 and moves to one side of the gas cylinder 400; then, an operation instruction is sent through the terminal device to control the working states of the robotic arm 3, the screwing component 4 and the clamping component 2, and realize the closing operation of the gas valve on the gas cylinder 400 with a gas leak.
[0101] In some embodiments, asFigure 3 As shown, the gas leakage prevention device further includes: a gas dilution assembly 5; the gas dilution assembly 5 includes an inert gas cylinder 51, a first control valve 52, and a gas spray head 53;
[0102] The inert gas cylinder 51 is communicated with the gas spray head 53 through the first control valve 52, and the gas spray head 53 is arranged on one side of the screwing assembly 4.
[0103] It can be understood that a storage bracket is arranged on the vehicle body of the mobile carrier 1, and both the inert gas cylinder 51 and the first control valve 52 are installed on the storage bracket. The first control valve 52 can be an electromagnetic valve and is configured to be electrically connected to the control module.
[0104] When gas leakage occurs in the gas cylinder 400 and its corresponding pipeline, the first control valve 52 can be manually controlled by the staff to open, or automatically controlled by the control module to open. The inert gas stored in the inert gas cylinder 51 flows through the first control valve 52 to the gas spray head 53 and is then discharged from the gas spray head 53.
[0105] Among them, the inert gas can be nitrogen or helium. The inert gas can dilute the flammable and explosive gas leaked in the area where the gas cylinder 400 is located, and can improve the safety of the operation process and accelerate the treatment efficiency of the leaked gas during the closing process of the gas valve.
[0106] In some embodiments, as Figure 3 As shown, the gas leakage prevention device further includes: a gas dissolution assembly 6; the gas dissolution assembly 6 includes a dissolution liquid bottle 61, an atomization pump 62, and an atomization spray head 63;
[0107] The dissolution liquid bottle 61 is communicated with the atomization spray head 63 through the atomization pump 62, and the atomization spray head 63 is arranged on one side of the screwing assembly 4.
[0108] It can be understood that a storage bracket is arranged on the vehicle body of the mobile carrier 1, and the dissolution liquid bottle 61 and the atomization pump 62 can be installed on the storage bracket; the atomization pump 62 can be configured to be connected to the control module, and the start and stop of the atomization pump 62 are controlled by the control module.
[0109] When gas leakage occurs in the gas cylinder 400 and its corresponding pipeline, the atomization pump 62 can be started. The atomization pump 62 pumps out the dissolution liquid stored in the dissolution liquid bottle 61 and transports it to the atomization spray head 63. The atomization spray head 63 sprays the dissolution liquid to the area where the gas cylinder 400 is located to dissolve special gases such as chlorine, nitrogen dioxide, fluorine gas, and hydrogen sulfide that are soluble in water leaked in these areas, thereby accelerating the treatment efficiency of the leaked gas.
[0110] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A gas leakage prevention device, characterized in that: include: a mobile carrier configured to be movable to an area where a leaking gas cylinder is located; A clamping assembly, provided on the mobile carrier, for clamping and fixing the gas cylinder; A mechanical arm and a screwing assembly, wherein the mechanical arm is arranged on the mobile carrier and connected to the screwing assembly; the mechanical arm is used to control the screwing assembly to reach the position where the gas valve of the gas bottle is located, and the screwing assembly is used to drive the valve stem of the gas valve to rotate to control the gas valve to close.
2. The gas leakage prevention device according to claim 1, characterized in that: The clamping assembly comprises: a first telescopic driving member and a first clamping claw; One end of the first telescopic driving member is connected to the mobile carrier, and the other end is connected to the first clamping claw; the first clamping claw is used to clamp the peripheral wall of the gas bottle.
3. The gas leakage prevention device according to claim 2, characterized in that: The first clamping jaw includes a first arc-shaped claw body and a second arc-shaped claw body; The first arc-shaped claw body and the second arc-shaped claw body are arranged opposite to each other to clamp the peripheral wall of the gas bottle; at least one of the first arc-shaped claw body and the second arc-shaped claw body is provided with a flexible pad on a side facing the gas bottle.
4. The gas leakage prevention device according to claim 1, characterized in that: The mechanical arm includes a lifting adjustment frame, a lateral adjustment frame and a second telescopic driving member; The lifting adjustment frame is arranged on the mobile carrier and connected with the transverse adjustment frame to drive the transverse adjustment frame to perform lifting movement; The lateral adjustment frame is connected to the second telescopic driving member to drive the second telescopic driving member to move horizontally; The second telescopic driving member is connected to the screwing assembly to drive the screwing assembly to approach or move away from the air valve.
5. The gas leakage prevention device according to claim 4, characterized in that: The screwing assembly includes a rotary drive member and a second clamping jaw; The rotary drive member is connected to the second telescopic drive member, and the second clamping claw is connected to the rotary drive member; The rotary driving member is used to drive the second clamping jaw to rotate, and the second clamping jaw is used to clamp the valve stem of the gas valve.
6. The gas leakage prevention device according to claim 5, characterized in that: The screwing assembly also includes a magnetic coupling; the rotary drive member is connected to the second clamping jaw via the magnetic coupling.
7. The gas leakage prevention device according to claim 4, characterized in that: At least one of the lifting adjustment frame and the lateral adjustment frame is a screw drive mechanism.
8. The gas leakage prevention device according to claim 1, characterized in that: The mobile carrier comprises a vehicle body, a control module and a running mechanism; the control module and the running mechanism are respectively arranged on the vehicle body; The gas leakage prevention device is equipped with a gas detector, the gas detector is connected to the control module, and the control module is connected to the walking mechanism; The gas detector is used to detect the gas concentration of a special gas in the air, and the special gas corresponds to the type of gas stored in the gas bottle.
9. The gas leakage prevention device according to claim 8, characterized in that: The gas leakage prevention device is also equipped with a camera module, which is used to collect image information of the area where the gas cylinder is located; The camera module is connected to the control module, and the control module is respectively connected to the mechanical arm, the screwing assembly and the clamping assembly.
10. The gas leakage prevention device according to claim 8, characterized in that: The gas leakage prevention device is also equipped with a wireless communication module, which is electrically connected to the control module and is configured to be wirelessly connected to a terminal device.
11. The gas leakage prevention device according to any one of claims 1 to 10, characterized in that: Also includes: A gas dilution assembly; the gas dilution assembly comprises an inert gas bottle, a first control valve and a gas nozzle; The inert gas bottle is connected to the gas nozzle through the first control valve, and the gas nozzle is arranged on one side of the screwing assembly.
12. The gas leakage prevention device according to any one of claims 1 to 10, characterized in that: It also includes: a gas dissolving component; the gas dissolving component includes a dissolving liquid bottle, an atomizing pump and an atomizing nozzle; The dissolving liquid bottle is connected to the atomizing nozzle through the atomizing pump, and the atomizing nozzle is arranged on one side of the screwing component.