Drying device
By setting insulated branch pipes and drying branch pipes in the drying tank body of the photovoltaic equipment, combined with the barrier effect formed by the nozzle, the problem of insufficient insulation of the existing drying tank is solved, and the drying efficiency and energy-saving effect are improved.
Patent Information
- Application Number
- CN202422236908.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-12
AI Technical Summary
Due to insufficient insulation properties of existing photovoltaic equipment, the drying tanks of low drying efficiency and slow temperature rise, which increases drying time and cost.
A drying device is designed, by setting insulated branch pipes and drying branch pipes in the tank body, drying is done using the heat and fluidity of hot air, and a barrier is formed through the nozzle when the cover plate is opened to prevent cold air from entering and hot air from flowing out.
It effectively reduces the temperature drop of the drying tank, improves the drying efficiency, saves energy consumption, and reduces production costs.
Smart Images

Figure CN223005288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the manufacturing of photovoltaic equipment, in particular to a drying device. Background Art
[0002] At present, the drying tank of the photovoltaic trough equipment is basically welded by plates made of PVDF (polyvinylidene fluoride). Due to its weak heat preservation performance, especially after the cover of the drying tank is opened, during the process of the robotic arm grasping and placing the flower basket, the temperature inside the tank body of the drying tank drops significantly. After the temperature drops, the heating is slow, seriously affecting the drying effect of the drying tank, delaying and increasing the drying time, resulting in low efficiency of the drying tank and defective products.
[0003] In related technologies, it is often dealt with by extending the drying time and increasing the number of drying tanks. However, increasing the drying time requires more drying tanks to cope with, resulting in an increase in the production cost and energy consumption of the equipment. Moreover, the increase in the equipment size will also affect the layout of the workshop, which is not conducive to improving production efficiency.
[0004] Therefore, how to improve the drying efficiency of the drying device is a technical problem that those skilled in the art need to solve at present. Content of the Utility Model
[0005] The purpose of the utility model is to provide a drying device, which can effectively reduce the temperature drop of the tank body of the drying tank and save energy consumption.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A drying device includes:
[0008] A tank body and a cover plate, wherein a cavity for placing the component to be dried is arranged in the tank body, and the cover plate is arranged on the opening side of the tank body;
[0009] A first pipeline and a heat insulation branch pipe communicating with the first pipeline, the heat insulation branch pipe is located on one side of the cavity close to the cover plate, and a nozzle facing the cavity is arranged on the heat insulation branch pipe;
[0010] A second pipeline and at least one group of drying branch pipes, the second pipeline is connected to the tank body, the drying branch pipes are located in the cavity and communicated with the second pipeline, and a plurality of exhaust parts for hot air to flow into the cavity are arranged on the drying branch pipes.
[0011] On the other hand, the number of the heat insulation branch pipes is at least two, at least one heat insulation branch pipe is arranged on each side of the tank body, and the nozzle is arranged on one side of the heat insulation branch pipe close to the cavity.
[0012] On the other hand, the nozzles on the heat-insulating branch pipes located on both sides of the groove body are arranged in a staggered manner.
[0013] On the other hand, the cavity includes a first cavity and a second cavity. The first cavity is close to the cover plate. The heat-insulating branch pipes are located in the first cavity, and the drying branch pipes are located in the second cavity. And a limiting member is provided on the side wall of the first cavity, and the drying branch pipes are placed in the limiting member.
[0014] On the other hand, a plurality of air extraction branch pipes are further provided at the bottom of the groove body, and air extraction pneumatic valves are provided on each of the air extraction branch pipes. There are at least two groups of the drying branch pipes, and the number of the cover plates is at least two, and the cover plates, the single group of the drying branch pipes, and the air extraction branch pipes correspond one by one.
[0015] On the other hand, a main pipeline is further included. The first pipeline and the second pipeline are both connected to the main pipeline, and a first air inlet pneumatic valve for opening or closing the first pipeline is provided on the first pipeline, and a second air inlet pneumatic valve for opening or closing the second pipeline is provided on the second pipeline.
[0016] On the other hand, a heater, a first fan, and a second fan are further included. The first fan, the heater, the second fan, and the groove body are sequentially connected through pipelines. The number of the groove bodies is multiple, and a regulating valve is provided on the main pipeline of each of the groove bodies to regulate the air flow rate entering the cavities of each of the groove bodies.
[0017] On the other hand, a first air inlet pipe is provided between the first fan and the heater, and a second air inlet pipe and a third air inlet pipe are provided between the first fan and the main pipeline. The extending direction of the second air inlet pipe is perpendicular to the extending direction of the third air inlet pipe. One end of the second air inlet pipe is connected to the first fan, and the other end is connected to the middle of the third air inlet pipe. The main pipelines of each of the groove bodies are sequentially connected to the third air inlet pipe.
[0018] On the other hand, a first air extraction main pipe is provided between the first fan and the heater, and a second air extraction main pipe is provided between the first fan and each of the groove bodies.
[0019] On the other hand, the regulating valve is an electric angle regulating valve. The groove body includes a first groove body, a second groove body, a third groove body, and a fourth groove body. The regulating valve includes a first regulating valve, a second regulating valve, a third regulating valve, and a fourth regulating valve corresponding to the first groove body, the second groove body, the third groove body, and the fourth groove body one by one.
[0020] A controller is further included, and the controller is used for:
[0021] When the first tank is put into the drying component to start the drying process, control the second tank, the third tank, and the fourth tank to be in the standby state. The air intake volume of the first regulating valve accounts for 40% of the total air volume of the second fan, and the air intake volume of the regulating valves of other standby tanks accounts for 20% of the total air volume;
[0022] When the first tank is in the drying process and the second tank starts the drying process, control the air intake volume of the first regulating valve to drop to account for 30% of the total air volume, the air intake volume of the second regulating valve to increase to account for 40% of the total air volume, the third tank and the fourth tank to maintain the temperature control state, and control the air intake volume of the third regulating valve to account for 20% of the total air volume, and the air intake volume of the fourth regulating valve to drop to account for 10% of the total air volume;
[0023] When the first tank and the second tank are in the drying process and the third tank starts the drying process, the air intake volume of the first regulating valve drops to account for 20% of the total air volume, the air intake volume of the second regulating valve drops to account for 30% of the total air volume, and control the air intake volume of the third regulating valve to increase to account for 40% of the total air volume; the fourth tank remains in the standby state, and control the air intake volume of the fourth regulating valve to account for 10% of the total air volume;
[0024] When the fourth tank starts the drying process, at this time the drying component in the first tank is taken out after the process is completed, the first tank enters the standby state, and control the air intake volume of the first regulating valve to drop to account for 10% of the total air volume; the second tank is in the drying process, control the air intake volume of the second regulating valve to drop to account for 20% of the total air volume; the third tank is in the drying process, control the air intake volume of the third regulating valve to drop to account for 30% of the total air volume; control the air intake volume of the fourth regulating valve to increase to account for 40% of the total air volume.
[0025] The drying device provided by the present utility model, by setting the second pipeline and at least one group of drying branch pipes, the second pipeline is located outside the tank body, the drying branch pipes are located inside the tank body, the second pipeline can provide hot air to the drying branch pipes, and the drying branch pipes transport the hot air into the cavity of the tank body. By using the heat and fluidity of the hot air, the components to be dried are dried; meanwhile, by setting the first pipeline and the heat insulation branch pipes, the first pipeline is located outside the tank body, the heat insulation branch pipes are located inside the tank body, the first pipeline is used to transport hot air to the heat insulation branch pipes, and the heat insulation branch pipes are used to blow the hot air into the cavity. Moreover, since the heat insulation branch pipes are located on the side of the cavity close to the cover plate and the heat insulation branch pipes are provided with nozzles facing the cavity side, when the cover plate is opened, through the action of the heat insulation branch pipes and the nozzles, a barrier can be formed at the opening of the tank body, effectively preventing the cold air outside the tank body from entering the tank body, and at the same time preventing the hot air inside the tank body from flowing out, achieving the effects of blocking air and heat preservation, avoiding the temperature in the tank body from dropping too fast, improving the drying efficiency, reducing energy consumption, and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0027] Figure 1 It is a schematic structural diagram of a specific embodiment of the drying device provided by the present utility model;
[0028] Figure 2 It is Figure 1 a schematic bottom structure diagram of the shown drying device;
[0029] Figure 3 It is Figure 2 a schematic A-A cross-sectional diagram of the shown drying device;
[0030] Figure 4 It is Figure 1 a schematic side structure diagram of the shown drying device;
[0031] Figure 5 It is Figure 4 a schematic B-B cross-sectional diagram of the shown drying device;
[0032] Figure 6 It is Figure 1 a schematic structural diagram of the shown drying device when the cover plate is opened;
[0033] Figure 7 Schematic diagram of another specific embodiment of the drying device provided by the present utility model;
[0034] Figure 8 is Figure 7 Schematic diagram of the bottom surface structure of the drying device shown;
[0035] Figure 9 is Figure 7 Top view of the drying device shown;
[0036] Figure 10 is Figure 7 Front view of the drying device shown.
[0037] Reference numerals:
[0038] Component to be dried 01; tank body 110; first cavity 111; second cavity 112; limiting member 113; cover plate 120; first cover plate 121; second cover plate 122;
[0039] First pipeline 210; first intake pneumatic valve 211; heat insulation branch pipe 220; nozzle 221;
[0040] Second pipeline 310; second intake pneumatic valve 311; drying branch pipe 320;
[0041] Exhaust branch pipe 400; exhaust pneumatic valve 410;
[0042] Main pipeline 500; regulating valve 510;
[0043] Heater 610; first fan 620; second fan 630; first intake pipe 640; second intake pipe 650; third intake pipe 660; first exhaust main pipe 670; second exhaust main pipe 680. Specific embodiment
[0044] The core of the present utility model is to provide a drying device, which can improve the drying efficiency and reduce the production cost.
[0045] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0046] Please refer to Figures 1 to 6 , in this embodiment, the drying device includes:
[0047] A tank body 110 and a cover plate 120. A cavity for placing the component 01 to be dried is provided inside the tank body 110, and the cover plate 120 is arranged on the opening side of the tank body 110;
[0048] A first pipeline 210 and a heat-insulating branch pipe 220 communicating with the first pipeline 210. The heat-insulating branch pipe 220 can be one or more. When the number of the heat-insulating branch pipes 220 is one, it can be arranged in a surrounding manner; the first pipeline 210 can be connected to the tank body 110. The heat-insulating branch pipe 220 is located on the side of the cavity close to the cover plate 120, and a nozzle 221 facing the cavity side is provided on the heat-insulating branch pipe 220; the nozzle 221 can jet air along the extending direction of the cover plate 120;
[0049] A second pipeline 310 and at least one group of drying branch pipes 320. The second pipeline 310 is connected to the tank body 110. For example, it can be connected to the middle of the tank body 110 for convenient arrangement. The drying branch pipes 320 are located inside the cavity and communicate with the second pipeline 310. A number of exhaust parts for hot air to flow into the cavity are provided on the drying branch pipes 320.
[0050] Specifically, the component 01 to be dried can be a flower basket and battery wafers, or other components that need to be dried; the first pipeline 210 and the second pipeline 310 adopt an up-and-down segmented design; the tank body 110 can be welded from PVDF material and can be in a cubic shape. An opening is provided on one side of the tank body 110, and the cover plate 120 is located on the opening side of the tank body 110, which is convenient for the robotic arm to pick and place the component 01 to be dried when the cover plate 120 is opened; the heat-insulating branch pipe 220 extends along the long side of the opening side of the tank body 110. Such an arrangement can ensure that the gas ejected by the nozzle 221 can cover the entire opening of the tank body 110; the nozzles 221 can be evenly arranged along the heat-insulating branch pipe 220 to ensure the uniformity of the blocking effect.
[0051] Furthermore, there can be multiple groups of drying branch pipes 320, which are arranged side by side inside the tank body 110. The number of each group of drying branch pipes 320 is 4 - 8, and they are distributed around the inside of the tank body 110, so that each drying branch pipe 320 of each group of drying branch pipes 320 is located around the component 01 to be dried, which is convenient for drying it; the exhaust parts on the drying branch pipes 320 can be structures such as exhaust holes or exhaust grooves, and any structure that can discharge gas is acceptable.
[0052] The drying device is provided with a second pipeline 310 and at least one set of drying branch pipes 320. The second pipeline 310 is located outside the tank body 110, and the drying branch pipes 320 are located inside the tank body 110. The second pipeline 310 can supply hot air to the drying branch pipes 320, and the drying branch pipes 320 transport the hot air into the cavity of the tank body 110. By using the heat and fluidity of the hot air, the components 01 to be dried are dried. At the same time, by setting a first pipeline 210 and several heat insulation branch pipes 220, the first pipeline 210 is located outside the tank body 110, and the heat insulation branch pipes 220 are located inside the tank body 110. The first pipeline 210 is used to transport hot air to the heat insulation branch pipes 220, and the heat insulation branch pipes 220 are used to blow the hot air into the cavity. Moreover, since the heat insulation branch pipes 220 are located on the side of the cavity close to the cover plate 120 and the heat insulation branch pipes 220 are provided with nozzles 221 that can jet air along the extension direction of the cover plate 120, when the cover plate 120 is opened, through the action of the heat insulation branch pipes 220 and the nozzles 221, a barrier can be formed at the opening of the tank body 110, effectively preventing the cold air outside the tank body 110 from entering the tank body 110 and at the same time preventing the hot air inside the tank body 110 from flowing out, achieving the effects of blocking air and heat preservation, avoiding the temperature inside the tank body 110 from dropping too fast, improving the drying efficiency, reducing energy consumption and saving costs.
[0053] In some embodiments, the number of the heat insulation branch pipes 220 is at least two, and at least one heat insulation branch pipe 220 is arranged on each side of the tank body 110. The nozzle 221 is arranged on the side of the heat insulation branch pipe 220 close to the cavity. Specifically, by arranging heat insulation branch pipes 220 on the opposite sides of the opening side of the tank body 110 and the nozzles 221 are arranged oppositely, it can ensure that the gas ejected by the nozzles 221 more completely covers the opening of the tank body 110. After the cover plate 120 is opened, the temperature drop inside the tank body 110 is reduced and delayed, and the rapid temperature drop inside the tank body 110 is avoided.
[0054] In some embodiments, the nozzles 221 on the heat insulation branch pipes 220 located on both sides of the tank body 110 are arranged in a staggered manner. By arranging the nozzles 221 on the two heat insulation branch pipes 220 in a staggered manner, it is to avoid forming a gap between adjacent nozzles 221 on the same heat insulation branch pipe 220, so as to prevent the gas inside and outside the tank body 110 from entering and leaving through the gap, and the blocking effect can be further improved.
[0055] In some embodiments, as Figure 3 shown, the cavity includes a first cavity 111 and a second cavity 112. The first cavity 111 and the second cavity 112 are arranged along the depth direction of the tank body 110. The first cavity 111 is close to the cover plate 120, and the heat insulation branch pipes 220 are located in the first cavity 111 for blocking air. The drying branch pipes 320 are located in the second cavity 112 for performing the drying process.
[0056] In some embodiments, asFigure 5 As shown, a limiting member 113 is provided on the side wall of the first cavity 111. The drying branch pipe 320 is placed within the limiting member 113. The limiting member 113 is L-shaped and fixed to the inner wall of the tank body 110. A groove is formed between the limiting member 113 and the inner wall of the tank body 110. The drying branch pipe 320 is placed into the groove. The size of the limiting member 113 is adapted to the size of the drying branch pipe 320, ensuring that the drying branch pipe 320 is convenient to install and does not shake.
[0057] In some embodiments, a plurality of air extraction branch pipes 400 are further provided at the bottom of the tank body 110. An air extraction pneumatic valve 410 is provided on each air extraction branch pipe 400. The air extraction pneumatic valve 410 is used to control the opening or closing of the air extraction branch pipe 400, thereby realizing the discharge of the gas in the tank body 110.
[0058] In some embodiments, there are at least two groups of drying branch pipes 320. The number of cover plates 120 is at least two, and the cover plates 120, each group of drying branch pipes 320, and the air extraction branch pipes 400 correspond one by one. Multiple groups of drying branch pipes 320 can be provided within a single tank body 110. Each group of drying branch pipes 320 corresponds to a cover plate 120 and an air extraction branch pipe 400. During actual use, the corresponding drying branch pipes 320 and air extraction branch pipes 400 can be selected and opened according to the placement position of the component 01 to be dried, saving costs.
[0059] In some embodiments, a main pipeline 500 is further included. The first pipeline 210 and the second pipeline 310 are both connected to the main pipeline 500. A first intake air pneumatic valve 211 for opening or closing the first pipeline 210 is provided on the first pipeline 210. A second intake air pneumatic valve 311 for opening or closing the second pipeline 310 is provided on the second pipeline 310. Further, a controller is included. The controller is connected to the first intake air pneumatic valve 211 and the second intake air pneumatic valve 311 and is used to control the opening and closing of the first intake air pneumatic valve 211 and the second intake air pneumatic valve 311, thereby cooperating with the opening or closing of the cover plate 120.
[0060] Specifically, in a specific embodiment, the cover plate 120 at least includes a first cover plate 121 and a second cover plate 122. The extending directions of the first cover plate 121 and the second cover plate 122 are parallel to the extending directions of the drying branch pipe 320 and the heat insulation branch pipe 220. The first cover plate 121 and the second cover plate 122 are arranged along the width direction of the tank body 110; the air extraction branch pipe 400 includes a first air extraction branch pipe 400 and a second air extraction branch pipe 400. A first air extraction pneumatic valve is provided on the first air extraction branch pipe 400, and a second air extraction pneumatic valve is provided on the second air extraction branch pipe 400; the drying branch pipe 320 includes a first group of drying branch pipes 320 and a second group of drying branch pipes 320. The first cover plate 121, the first group of drying branch pipes 320 and the first air extraction branch pipe 400 are arranged in sequence, and the second cover plate 122, the second group of drying branch pipes 320 and the second air extraction branch pipe 400 are arranged in sequence. Of course, a third cover plate 120, a third group of drying branch pipes 320 and a third air extraction branch pipe 400 can also be provided, which can be set according to actual needs. In this article, an example is introduced with two cover plates 120, two groups of drying branch pipes 320, and two air extraction branch pipes 400.
[0061] When there is no component 01 to be dried inside the tank body 110, the first cover plate 121 and the second cover plate 122 on the left and right sides of the tank body 110 are in a closed state, the second air inlet pneumatic valve 311, the first air extraction pneumatic valve and the second air extraction pneumatic valve are opened. After the hot air in the main pipeline 500 passes through the second pipeline 310, it passes through the second cavity 112 of the tank body 110 and then converges into each drying branch pipe 320. The number of partition branch pipes can be 4 - 8. At that time, the temperature inside the tank body 110 will rise. At the same time, the mixed air volume inside the tank body 110 will be taken away through the first air extraction branch pipe 400 and the second air extraction branch pipe 400 at the bottom of the tank body 110 and then circulated and heated to keep the temperature of the tank body 110 rising stably.
[0062] When the tank body 110 reaches the process temperature, it will send out a feeding requirement. Before feeding, the first intake pneumatic valve 211 will be opened first, and then the second intake pneumatic valve 311, the first exhaust pneumatic valve and the second exhaust pneumatic valve will be closed. At this time, hot air will enter the first cavity 111 from the first pipeline 210, then converge into the heat insulation branch pipe 220, and horizontally shoot out from the nozzle 221 of the heat insulation branch pipe 220, forming a gas isolation layer above the tank body 110, making the inside and outside of the tank body 110 form two regions, keeping the temperature inside the tank body 110 from losing, and at the same time blocking the air flow outside the tank body 110 from entering the inside of the tank body 110. At this time, the first cover plate 121 and the second cover plate 122 of the tank body 110 are opened, and the robotic arm places the components 01 to be dried. For example, there can be four, and two components 01 to be dried are placed on each group of drying branch pipes 320. After the placement is completed, the first cover plate 121 and the second cover plate 122 are closed. Then, the second intake pneumatic valve 311, the first exhaust pneumatic valve and the second exhaust pneumatic valve will be opened first for heating up, and then the first intake pneumatic valve 211 will be closed to keep the heat energy of the tank body 110 from losing and effectively raise the temperature inside the tank body 110 to perform the drying process.
[0063] When the drying process inside the tank body 110 is completed, the first intake pneumatic valve 211 will be opened first again, then the second intake pneumatic valve 311, the first exhaust pneumatic valve and the second exhaust pneumatic valve will be closed, and then the first cover plate 121 and the second cover plate 122 will be opened to keep a gas isolation layer between the inside and outside of the tank body 110, so that the temperature inside the tank body 110 will not drop due to the peripheral operating state. After the robotic arm grabs the components 01 to be dried, repeat the above steps to cause reciprocating cyclic operation.
[0064] In some embodiments, please refer to Figures 7 to 10 , to further improve the drying efficiency, there are multiple tank bodies 110, and each tank body 110 is connected with a first pipeline 210 and a second pipeline 310. The tank body 110 is provided with a cover plate 120, and the tank body 110 is provided with a heat insulation branch pipe 220 and a drying branch pipe 320 inside.
[0065] Furthermore, it further includes a heater 610, a first fan 620 and a second fan 630. The first fan 620, the heater 610, the second fan 630 and the tank body 110 are sequentially connected by pipelines, that is, the gas in the second fan 630 enters each tank body 110 in turn, then converges into the first fan 620, and then flows back to the second fan 630 after passing through the heater 610, so as to circulate like this; the number of tank bodies 110 is multiple, and a regulating valve 510 is provided on the total pipeline 500 of each tank body 110 to regulate the air flow rate entering the cavity of each tank body 110. Specifically, the tank body 110 is provided with an exhaust branch pipe 400, and the exhaust branch pipe 400 is communicated with the first fan 620.
[0066] In some embodiments, as Figure 9 shown, a first intake pipe 640 is provided between the first fan 620 and the heater 610, and a second intake pipe 650 and a third intake pipe 660 are provided between the first fan 620 and the main pipeline 500. The extending direction of the second intake pipe 650 is perpendicular to the extending direction of the third intake pipe 660. One end of the second intake pipe 650 is connected to the first fan 620, and the other end is connected to the middle of the third intake pipe 660. The main pipeline 500 of each tank body 110 is sequentially connected to the third intake pipe 660; specifically, the heater 610 is located between the first fan 620 and the second fan 630. Through the above arrangement, the occupied space of the device can be minimized.
[0067] In some embodiments, a first exhaust main pipe 670 is provided between the first fan 620 and the heater 610, and a second exhaust main pipe 680 is provided between the first fan 620 and each tank body 110; the first exhaust main pipe 670 bends and extends. One side is connected to the exhaust branch pipe 400 of each tank body 110, and the extending direction of the other side is parallel to the extending direction of the tank body 110 until it is connected to the first fan 620, so as to make full use of the space.
[0068] In some embodiments, the regulating valve 510 is an electric angle regulating valve 510; the tank body 110 includes a first tank body, a second tank body, a third tank body and a fourth tank body, and the regulating valve 510 includes a first regulating valve, a second regulating valve, a third regulating valve and a fourth regulating valve corresponding to the first tank body, the second tank body, the third tank body and the fourth tank body one by one;
[0069] It further includes a controller, and the controller is used for:
[0070] When the first tank body puts the component to be dried 01 and starts the drying process, control the second tank body, the third tank body and the fourth tank body to be in the standby state. The air intake volume of the first regulating valve accounts for 40% of the total air volume of the second fan 630, and the air intake volume of the regulating valve 510 of other standby tank bodies 110 accounts for 20% of the total air volume;
[0071] When the first tank body is in the drying process and the second tank body starts the drying process, control the air intake volume of the first regulating valve to drop to account for 30% of the total air volume, and the air intake volume of the second regulating valve to increase to account for 40% of the total air volume. The third tank body and the fourth tank body maintain the temperature control state, and control the air intake volume of the third regulating valve to account for 20% of the total air volume, and the air intake volume of the fourth regulating valve to drop to account for 10% of the total air volume;
[0072] When the first tank body and the second tank body are in the drying process and the third tank body starts the drying process, the air intake of the first regulating valve drops to 20% of the total air volume, the air intake of the second regulating valve drops to 30% of the total air volume, and the air intake of the third regulating valve is controlled to increase to 40% of the total air volume; the fourth tank body remains in the standby state, and the air intake of the fourth regulating valve is controlled to account for 10% of the total air volume.
[0073] When the fourth tank body starts the drying process, at this time, the component 01 to be dried in the first tank body is taken out after the process is completed, and the first tank body enters the standby state. The air intake of the first regulating valve is controlled to drop to 10% of the total air volume; the second tank body is in the drying process, and the air intake of the second regulating valve is controlled to drop to 20% of the total air volume; the third tank body is in the drying process, and the air intake of the third regulating valve is controlled to drop to 30% of the total air volume; the air intake of the fourth regulating valve is controlled to increase to 40% of the total air volume.
[0074] Through the above settings, by setting multiple tank bodies 110 and cooperating with the heater 610 and two fans, the existing heating control operation mode is changed structurally, which can realize automatic control and energy conservation. Through adding a circulation pipeline and an electric angle regulating valve 510 to achieve the above overall control, according to the sequence rhythm of the components 01 to be dried entering the tank body 110, the air intake and hot air circulation of each tank body 110 are adjusted in turn to achieve the purpose of precise control. In summary, cycling in turn, the drying time is between 600 - 700 seconds. Generally, 4 states are divided according to the above states, and the corresponding drying times are also equal. The tank body 110 is filled with fast heat, and when the process temperature state is reached, the air intake is appropriately decreased. Correspondingly, the air intake of all tank bodies 110 can be controlled, reducing the state of the original single-tank independent process and realizing centralized distribution control. When the output is not high, other tank bodies 110 remain in the standby state or can be closed, so that the energy consumption loss of the heater 610 can be reduced, and the existing output process can be completed with a small amount of energy consumption. When the output increases, the temperature can also be quickly increased to maintain the process state and enter production at any time.
[0075] In some embodiments, the first fan 620, the second fan 630, and the heater 610 are arranged outside the main machine platform, avoiding the influence of the heat generated by the continuous operation of the fan on the operation of the main machine platform and ensuring the safe and stable operation of the main machine platform; the gas is transmitted over a long distance through the second air inlet pipe 650 and the second exhaust main pipe 680.
[0076] In a specific embodiment, the drying of the tank body 110 relies on the combined operation of the first fan 620, the second fan 630 and the heater 610, continuously circulating hot air inside the tank body 110 to achieve the purpose of hot air drying. Since it is an integrated hot air control and distribution system, the opening and closing angle of the electric angle regulating valve 510 will be adjusted sequentially according to the production sequence rhythm to automatically control the air intake volume of the tank body 110 and achieve the purpose of precise drying. The adjustment angles of the electric angle regulating valve 510 are set to four working modes of 40%, 30%, 20%, and 10% of the total air volume respectively, corresponding to the drying state inside the tank body 110. Of course, the proportion of the air intake volume of each regulating valve 510 in the total air volume can also be adjusted as needed, not limited to the proportions given in this embodiment.
[0077] The specific operation is as follows: After the main equipment is started, the first fan 620 and the second fan 630 keep working. The first fan 620 passes the internal air flow of the tank body 110 through the main pipeline 500 of each tank body 110, and then through the first pipeline 210 and the second pipeline 310 of each tank body 110, enters the tank body 110, and then enters the second exhaust main pipe 680 through the exhaust branch pipe 400 of each tank body 110, flows back to the first fan 620, and enters the first exhaust main pipe 670 after being compressed by the first fan 620. At this time, the compressed air will enter the heater 610 to be heated, and the output reaches the process temperature, between 140°C and 160°C. The output hot air reaches the first intake pipe 640, is pressurized by the second fan 630 and transported to the second intake pipe 650, and then injected into the third intake pipe 660 and respectively corresponds to the main pipeline 500 of each tank body 110. The main pipeline 500 of each tank body 110 is provided with an electric angle regulating valve 510, and then four opening and closing angle states are adjusted according to the process conditions;
[0078] When the drying process of the first tank body is carried out, the first regulating valve will inject 40% of the total air volume into the first cavity 111 and the second cavity 112 of the first tank body through the first intake pneumatic valve 211 and the second intake pneumatic valve 311 of the first tank body respectively and enter the interior of the first tank body to rapidly increase the temperature. When it reaches 1 / 3 of the total process time, the first regulating valve will reduce the air volume of 40% of the total air volume to 30% of the air volume. At this time, the first intake pneumatic valve 211 of the first tank body will close, and the hot air can only enter the second cavity 112 through the second intake pneumatic valve 311 of the first tank body and heat the interior of the first tank body. When it reaches 2 / 3 of the total process time, the first regulating valve will reduce the air volume of 30% of the total air volume to 20% and transport it to the interior of the first tank body. It still enters the second cavity 112 through the second intake pneumatic valve 311 and heats the interior of the first tank body. During the whole process, the second intake pneumatic valve 311 of the first tank body remains open, and a complete set of circulation will be formed inside the first tank body. The hot air enters the second exhaust main pipe through the exhaust pipe branch at the bottom of the first tank body for sequential circulation heating, fully maintaining the drying circulation effect of the first tank body and meeting the process requirements. When the process time is completed, the first regulating valve reduces the air volume of 20% of the total air volume to 10%. At the same time, the exhaust pneumatic valve of the first tank body is closed. After closing the circulation of the first tank body, the hot air enters the second cavity 112 through the second intake pneumatic valve 311 to keep the interior of the first tank body at a controlled temperature, so that the temperature inside the first tank body can be maintained without decreasing. The above is a process cycle, and the process operations of multiple corresponding tank bodies 110 are also in this mode, achieving the function of integrated drying and maintaining hot air control to ensure safe and effective operation.
[0079] This drying device can reduce the temperature loss caused by the opening of the cover plate 120; the slow decrease in the temperature of the tank body 110 results in a shorter heating-up time and can quickly reach the process temperature; the shortening of the heating time can reduce the heating energy consumption; reducing the heating time can improve the equipment production capacity, and can avoid the problems of equipment production cost caused by the increase of the tank body 110 and the insufficient utilization rate of the workshop site.
[0080] In this specification, each embodiment is described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. The same or similar parts among the embodiments can be referred to each other.
[0081] The above has introduced the drying device provided by the present invention in detail. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the present invention.
Claims
1. A drying device, characterized in that: include: A trough body (110) and a cover plate (120), wherein a cavity is provided in the trough body (110) for placing the component (01) to be dried, and the cover plate (120) is arranged on an opening side of the trough body (110); a first pipeline (210) and a heat-insulating branch pipe (220) connected to the first pipeline (210), the heat-insulating branch pipe (220) being located on a side of the cavity close to the cover plate (120), and the heat-insulating branch pipe (220) being provided with a nozzle (221) facing one side of the cavity; A second pipeline (310) and at least one group of drying branch pipes (320), wherein the second pipeline (310) is connected to the tank body (110), the drying branch pipes (320) are located in the cavity and communicate with the second pipeline (310), and the drying branch pipes (320) are provided with a plurality of exhaust portions for hot air to flow into the cavity.
2. The drying device according to claim 1, characterized in that: The number of the heat-insulating branch pipes (220) is at least two, at least one heat-insulating branch pipe (220) is disposed on each side of the tank body (110), and the nozzle (221) is disposed on a side of the heat-insulating branch pipe (220) close to the cavity.
3. The drying device according to claim 2, characterized in that: The nozzles (221) on the heat-insulating branch pipes (220) located on both sides of the tank body (110) are arranged in a staggered manner.
4. The drying device according to claim 1, characterized in that: The cavity comprises a first cavity (111) and a second cavity (112); the first cavity (111) is close to the cover plate (120); the heat-insulating branch pipe (220) is located in the first cavity (111); and the drying branch pipe (320) is located in the second cavity (112); and a limiting member (113) is provided on a side wall of the first cavity (111), and the drying branch pipe (320) is placed in the limiting member (113).
5. The drying device according to claim 1, characterized in that: The bottom of the tank body (110) is further provided with a plurality of exhaust branch pipes (400), each of the exhaust branch pipes (400) being provided with an exhaust pneumatic valve (410); the drying branch pipes (320) are provided with at least two groups, the number of the cover plates (120) is at least two, and the cover plates (120), a single group of the drying branch pipes (320), and the exhaust branch pipes (400) are in one-to-one correspondence.
6. The drying device according to any one of claims 1 to 5, characterized in that: The invention also comprises a main pipeline (500), wherein the first pipeline (210) and the second pipeline (310) are both connected to the main pipeline (500), and the first pipeline (210) is provided with a first air intake pneumatic valve (211) for opening or closing the first pipeline (210), and the second pipeline (310) is provided with a second air intake pneumatic valve (311) for opening or closing the second pipeline (310).
7. The drying device according to claim 6, characterized in that: The invention also comprises a heater (610), a first fan (620) and a second fan (630), wherein the first fan (620), the heater (610), the second fan (630) and the tank body (110) are connected in sequence via pipelines; there are a plurality of tank bodies (110), and a regulating valve (510) is provided on the main pipeline (500) of each tank body (110) to regulate the amount of air entering the cavity of each tank body (110).
8. The drying device according to claim 7, characterized in that: A first air intake pipe (640) is provided between the first fan (620) and the heater (610), and a second air intake pipe (650) and a third air intake pipe (660) are provided between the first fan (620) and the main pipeline (500). The extension direction of the second air intake pipe (650) is perpendicular to the extension direction of the third air intake pipe (660). One end of the second air intake pipe (650) is connected to the first fan (620), and the other end is connected to the middle part of the third air intake pipe (660). The third air intake pipe (660) is sequentially connected to the main pipelines (500) of the trough bodies (110).
9. The drying device according to claim 7, characterized in that: A first exhaust main pipe (670) is provided between the first fan (620) and the heater (610), and a second exhaust main pipe (680) is provided between the first fan (620) and each of the tank bodies (110).
10. The drying device according to claim 7, characterized in that: The regulating valve (510) is an electric angle regulating valve (510); the tank body (110) comprises a first tank body, a second tank body, a third tank body and a fourth tank body, and the regulating valve (510) comprises a first regulating valve, a second regulating valve, a third regulating valve and a fourth regulating valve corresponding to the first tank body, the second tank body, the third tank body and the fourth tank body in a one-to-one manner; Also included is a controller, the controller being configured to: When the first tank body is placed with the component to be dried (01) to start the drying process, the second tank body, the third tank body and the fourth tank body are controlled to be in a standby state, the air intake volume of the first regulating valve accounts for 40% of the total air volume of the second fan (630), and the air intake volume of the regulating valves (510) of other standby tank bodies (110) accounts for 20% of the total air volume; When the first tank body is in the drying process and the second tank body starts the drying process, the air intake of the first regulating valve is controlled to be reduced to 30% of the total air volume, and the air intake of the second regulating valve is increased to 40% of the total air volume, the third tank body and the fourth tank body are kept in the temperature control state, and the air intake of the third regulating valve is controlled to be 20% of the total air volume, and the air intake of the fourth regulating valve is reduced to 10% of the total air volume; When the first tank body and the second tank body are in the drying process, and the third tank body starts the drying process, the air intake of the first regulating valve is reduced to 20% of the total air volume, the air intake of the second regulating valve is reduced to 30% of the total air volume, and the air intake of the third regulating valve is controlled to increase to 40% of the total air volume; the fourth tank body remains in a standby state, and the air intake of the fourth regulating valve is controlled to occupy 10% of the total air volume; When the fourth tank body starts the drying process, the component to be dried (01) in the first tank body is taken out after the process is completed, and the first tank body enters the standby state, and the air intake of the first regulating valve is controlled to be reduced to 10% of the total air volume; the second tank body is in the drying process, and the air intake of the second regulating valve is controlled to be reduced to 20% of the total air volume; the third tank body is in the drying process, and the air intake of the third regulating valve is controlled to be 30% of the total air volume; the air intake of the fourth regulating valve is controlled to be increased to 40% of the total air volume.