Welding detection device for PCB milling cutter production

By designing a welding detection device including a lifting frame, a dial gauge and a rotating wheel, the problem of high coaxial detection cost of the rod handle and blade of the PCB milling cutter is solved, and a low-cost and high-accuracy detection effect is achieved.

CN223005481UActive Publication Date: 2025-06-20安徽环友科技有限公司
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Patent Information

Application Number
CN202422258737.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-06-20
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, the coaxial detection cost of the handle and edge portion of the PCB milling cutter rod material is relatively high and it is difficult to reduce.

Method used

A welding detection device including a base, vertical slide rail, lift seat, lift rack, dial gauge, rotation shaft, handball, rotating wheel, support plate and V-shaped channel steel is designed. The lift rack and dial gauge are driven down through the handball. After the soft rubber ring comes into contact with the PCB rod material, the dial gauge probe is opposite to the blade, and the rotating wheel drives the PCB rod material to rotate. According to the dial gauge value, whether the blade and the handle are inclined.

Benefits of technology

It is realized that the handle and edge of the PCB milling cutter rod material are tilted through a low-cost device, which reduces the detection cost and improves the accuracy of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding detection device for PCB milling cutter production, belongs to the technical field of PCB milling cutter production, and is used for solving the technical problems that a compact electronic instrument needs to be used for detecting the coaxiality of a handle part and a blade part of an existing PCB milling cutter bar, and the cost is high. Comprising a base, a vertical sliding rail is fixed to the base, a lifting seat is slidably arranged on the vertical sliding rail, a tension spring is arranged between the lifting seat and the top of the vertical sliding rail, a lifting frame is fixed to the side end of the lifting seat, a dial indicator is fixed to the lifting frame, a rotating shaft is rotationally arranged on the lifting frame, and a handball and a rotating wheel are fixed to the two ends of the rotating shaft respectively. A supporting plate is fixed to the base, and V-shaped channel steel is fixed to the supporting plate. The welding detection device for PCB milling cutter production can drive the blade part of the PCB milling cutter bar to rotate along the axis of the handle part, whether the blade part and the handle part are inclined or not can be judged according to the index change of the dial indicator, a precise electronic instrument and a control system are not needed, and the detection cost is low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PCB milling cutter production, and relates to a welding detection device for PCB milling cutter production. Background Technique

[0002] The Chinese name of PCB is printed circuit board, also known as printed wiring board. It is an important electronic component, a support for electronic components, and at the same time a carrier for electrical connection of electronic components. Since it is made by electronic printing technology, it is called printed circuit board. In the processing of PCB, a PCB milling cutter is needed to cut grooves on the board to facilitate circuit design, so the PCB milling cutter has been widely used.

[0003] When producing PCB milling cutters, in order to reduce production costs, different materials are used for the shank and the cutting edge. After welding, a PCB milling cutter blank is formed. After welding, it is necessary to detect whether the shank and the cutting edge of the PCB milling cutter blank are inclined to ensure the product quality. The existing detection is generally carried out by precision electronic instruments such as industrial cameras or electronic theodolites, and the cost is relatively high.

[0004] Based on this, we have designed a welding detection device for PCB milling cutter production. Summary of the Utility Model

[0005] The purpose of the utility model is to address the above problems existing in the prior art and propose a welding detection device for PCB milling cutter production. The technical problem to be solved by this device is: how to reduce the cost of detecting the coaxiality of the shank and the cutting edge of the PCB milling cutter blank.

[0006] The purpose of the utility model can be achieved by the following technical solutions:

[0007] A welding detection device for PCB milling cutter production includes a base. A vertical slide rail is fixed on the base. A lifting seat is slidably arranged on the vertical slide rail, and a tension spring is arranged between the lifting seat and the top of the vertical slide rail. A lifting frame is fixed to the side end of the lifting seat, and a dial indicator is fixed on the lifting frame, and the probe of the dial indicator is vertically downward. A rotating shaft is rotatably arranged on the lifting frame, and a handwheel and a rotating wheel are respectively fixed at both ends of the rotating shaft. The rotating wheel is perpendicularly distributed with the dial indicator. A support plate is fixed on the base, and a V-shaped channel steel is fixed on the support plate.

[0008] A soft rubber ring is fixed on the outer side of the rotating wheel.

[0009] With the above structure, during use, the operator places the handle of the PCB milling cutter bar stock after welding in the V-shaped channel steel, and makes the cutting edge fully exposed from the V-shaped channel steel. Then, the operator pulls down the lifting frame through the hand ball. At this time, the lifting frame drives the dial indicator to descend synchronously. When the soft rubber ring contacts the PCB bar stock, the probe of the dial indicator abuts against the cutting edge. Then, the operator can drive the rotating wheel to rotate through the hand ball, and then drive the PCB milling cutter bar stock to rotate through the frictional force between the soft rubber ring and the handle, so that the cutting edge rotates along the axis of the handle. Whether the cutting edge and the handle are inclined can be judged according to the numerical jump of the dial indicator.

[0010] A fixed piece is fixed on the vertical slide rail. A support bolt is threadedly connected to the fixed piece, and a first fastening nut is threadedly connected to the support bolt, and the first fastening nut abuts against the fixed piece.

[0011] With the above structure, during use, when the operator pulls down the lifting frame, the lifting seat will abut against the upper end of the support bolt. When rotating the rotating wheel, the operator can continuously pull down the hand ball to keep the lifting seat abutting against the end of the support bolt, preventing the deformation of the soft rubber ring from affecting the height of the lifting frame and improving the accuracy of the detection result. Moreover, when the diameters of the PCB milling cutter bar stocks are different, the operator can adjust the height of the support bolt by rotating the support bolt and the first fastening nut to adapt to PCB milling cutter bar stocks with different diameters.

[0012] A magnetic block is fixed on the side end of the lifting seat, and the support bolt is made of iron material.

[0013] With the above structure, after the lifting seat contacts the support bolt, the magnetic block will generate a suction force with the support bolt, eliminating the need for the operator to apply a downward pressure through the hand ball, making the operation more convenient.

[0014] A notch is opened on the V-shaped channel steel, and the notch is aligned with the rotating wheel.

[0015] With the above structure, during use, when the PCB milling cutter bar stock is relatively thin, the rotating wheel can still descend into the notch to contact the PCB milling cutter bar stock, expanding the application range of the device.

[0016] An end cover is fixed at one end of the V-shaped channel steel away from the dial indicator. A positioning bolt is threadedly connected to the end cover, and a second fastening nut is threadedly connected to the positioning bolt, and the second fastening nut abuts against the end cover.

[0017] With the above structure, during use, when the operator places the PCB milling cutter bar stock, the end of the handle can be abutted against the end of the positioning bolt, directly positioning the position of the handle without the need for the operator to adjust, making the use more convenient. Moreover, according to the different lengths of the handle, the operator can rotate the second fastening nut and the positioning bolt to adjust the position of the positioning bolt to adapt to PCB milling cutter bar stocks of different models, expanding the application range of the device.

[0018] Compared with the prior art, the welding detection device for PCB milling cutter production has the following advantages:

[0019] 1. Through the V-shaped channel steel, rotating wheel, lifting frame and micrometer, the cutting edge of the PCB milling cutter blank can be driven to rotate along the axis of the shank. According to the change of the micrometer reading, it can be judged whether the cutting edge and the shank are inclined. No precision electronic instruments are required, the detection cost is low, and it is convenient to use.

[0020] 2. Through the support bolt and magnetic block, the position of the lifting seat can be fixed after it descends, preventing the deformation caused by the extrusion of the soft rubber ring from affecting the height of the lifting frame, thereby improving the accuracy of the detection result.

[0021] 3. Through the positioning bolt, the position of the shank of the PCB milling cutter blank can be limited, so that the operator can position it when placing the PCB milling cutter blank, without the need for further adjustment, improving the accuracy of the detection result and facilitating the operation of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0023] Figure 2 is a three-dimensional structural schematic diagram of the other side of the present utility model;

[0024] Figure 3 is the present utility model Figure 2 an enlarged structural schematic diagram of part A in;

[0025] Figure 4 is a structural schematic diagram of the V-shaped channel steel in the present utility model.

[0026] In the figure: 1. Base; 2. Vertical slide rail; 3. Lifting seat; 4. Tension spring; 5. Lifting frame; 6. Micrometer; 7. Rotating shaft; 8. Hand ball; 9. Rotating wheel; 10. Support plate; 11. V-shaped channel steel; 12. Soft rubber ring; 13. Fixed plate; 14. Support bolt; 15. First fastening nut; 16. Magnetic block; 17. Notch; 18. End cover; 19. Positioning bolt; 20. Second fastening nut. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The technical solutions of this patent will be further described in detail below in conjunction with the specific embodiments.

[0028] The embodiments of this patent will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain this patent and should not be construed as a limitation of this patent.

[0029] In the description of this patent, it should be understood that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings. These are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this patent.

[0030] In the description of this patent, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "coupling", "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0031] Please refer to Figures 1-4 , this embodiment provides a welding detection device for PCB milling cutter production, including a base 1, a vertical slide rail 2 is fixed on the base 1, a lifting seat 3 is slidably arranged on the vertical slide rail 2, and a tension spring 4 is arranged between the lifting seat 3 and the top of the vertical slide rail 2. A lifting frame 5 is fixed to the side end of the lifting seat 3, and a dial indicator 6 is fixed on the lifting frame 5, and the probe of the dial indicator 6 is vertically downward. A rotating shaft 7 is rotatably arranged on the lifting frame 5, and a handwheel 8 and a rotating wheel 9 are respectively fixed at both ends of the rotating shaft 7. The rotating wheel 9 and the dial indicator 6 are perpendicularly distributed. A support plate 10 is fixed on the base 1, and a V-shaped channel steel 11 is fixed on the support plate 10.

[0032] A soft rubber ring 12 is fixed on the outer side of the rotating wheel 9; during use, the operator places the shank of the welded PCB milling cutter blank in the V-shaped channel steel 11 and makes the cutting edge completely expose out of the V-shaped channel steel 11. Then, the lifting frame 5 is pulled downward through the handwheel 8. At this time, the lifting frame 5 drives the dial indicator 6 to descend synchronously. When the soft rubber ring 12 contacts the PCB blank, the probe of the dial indicator 6 abuts against the cutting edge. Then, the rotating wheel 9 can be driven to rotate through the handwheel 8, and the PCB milling cutter blank can be driven to rotate through the friction between the soft rubber ring 12 and the shank, so that the cutting edge rotates along the axis of the shank. Whether the cutting edge and the shank are inclined can be judged according to the numerical jump of the dial indicator 6.

[0033] A fixing piece 13 is fixed on the vertical sliding rail 2. A support bolt 14 is threadedly connected to the fixing piece 13, and a first fastening nut 15 is threadedly connected to the support bolt 14, and the first fastening nut 15 abuts against the fixing piece 13. During use, when the operator pulls down the lifting frame 5, the lifting seat 3 will abut against the upper end of the support bolt 14. When the rotating wheel 9 is rotated, the operator can continuously pull down the handball 8 to keep the lifting seat 3 abutting against the end of the support bolt 14, preventing the deformation of the soft rubber ring 12 from affecting the height of the lifting frame 5 and improving the accuracy of the detection result. Moreover, when the diameters of the PCB milling cutter blanks are different, the operator can adjust the height of the support bolt 14 by rotating the support bolt 14 and the first fastening nut 15 to adapt to PCB milling cutter blanks with different diameters.

[0034] A magnetic block 16 is fixed to the side end of the lifting seat 3, and the support bolt 14 is made of iron material. When the lifting seat 3 contacts the support bolt 14, the magnetic block 16 will generate a suction force with the support bolt 14, eliminating the need for the operator to apply a downward pressure through the handball 8, making the operation more convenient.

[0035] A notch 17 is formed in the V-shaped channel steel 11, and the notch 17 is aligned with the rotating wheel 9. During use, when the PCB milling cutter blank is relatively thin, the rotating wheel 9 can still descend into the notch 17 to contact the PCB milling cutter blank, expanding the application range of the device.

[0036] An end cover 18 is fixed to one end of the V-shaped channel steel 11 away from the dial indicator 6. A positioning bolt 19 is threadedly connected to the end cover 18, and a second fastening nut 20 is threadedly connected to the positioning bolt 19, and the second fastening nut 20 abuts against the end cover 18. During use, when the operator places the PCB milling cutter blank, the end of the handle can be abutted against the end of the positioning bolt 19, enabling direct positioning of the handle position without the need for the operator to make adjustments, making it more convenient to use. Moreover, according to the different lengths of the handles, the operator can rotate the second fastening nut 20 and the positioning bolt 19 to adjust the position of the positioning bolt 19 to adapt to PCB milling cutter blanks of different models, expanding the application range of the device.

[0037] In this embodiment, the above fixing methods are all the most commonly used fixed connection methods in the art, such as welding, bolt connection, etc.

[0038] The working principle of the present utility model:

[0039] In use, the operator places the handle of the PCB milling cutter bar after welding in the V-shaped channel steel 11, and makes the end of the handle abut against the end of the positioning bolt 19. At this time, the cutting edge is completely exposed from the V-shaped channel steel 11. Then, the operator pulls the lifting frame 5 downward by the hand knob 8 to stretch the tension spring 4. At this time, the lifting frame 5 drives the dial indicator 6 to descend synchronously. When the soft rubber ring 12 contacts the PCB bar, the probe of the dial indicator 6 abuts against the cutting edge. At this time, the lifting seat 3 abuts against the upper end of the support bolt 14, and the magnet 16 will adsorb to the upper end of the support bolt 14. Then, the operator can drive the rotating wheel 9 to rotate by the hand knob 8, and drive the PCB milling cutter bar to rotate through the frictional force between the soft rubber ring 12 and the handle, so that the cutting edge rotates along the axis of the handle. Whether the cutting edge and the handle are inclined can be judged according to the numerical jump of the dial indicator 6. In addition, the operator can adjust the height of the support bolt 14 by rotating the support bolt 14 and the first fastening nut 15, and adjust the position of the positioning bolt 19 by rotating the second fastening nut 20 and the positioning bolt 19, so that the device can detect PCB milling cutter bars of different models and expand the application range of the device.

[0040] The above describes the preferred embodiments of the present patent in detail. However, the present patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present patent.

Claims

1. A welding detection device for PCB milling cutter production, comprising a base (1), characterized in that: A vertical slide rail (2) is fixed on the base (1), a lifting seat (3) is slidably arranged on the vertical slide rail (2), and a tension spring (4) is arranged between the lifting seat (3) and the top of the vertical slide rail (2), a lifting frame (5) is fixed on the side end of the lifting seat (3), and a micrometer (6) is fixed on the lifting frame (5), and the probe of the micrometer (6) faces vertically downward, a rotating shaft (7) is rotatably arranged on the lifting frame (5), and a hand ball (8) and a rotating wheel (9) are respectively fixed at both ends of the rotating shaft (7), and the rotating wheel (9) and the micrometer (6) are vertically distributed, and a support plate (10) is fixed on the base (1), and a V-shaped channel steel (11) is fixed on the support plate (10).

2. A welding detection device for PCB milling cutter production according to claim 1, characterized in that: A soft rubber ring (12) is fixed on the outer side of the rotating wheel (9).

3. A welding detection device for PCB milling cutter production according to claim 1 or 2, characterized in that: A fixing plate (13) is fixed on the vertical slide rail (2), a supporting bolt (14) is threadedly connected to the fixing plate (13), and a first fastening nut (15) is threadedly connected to the supporting bolt (14), and the first fastening nut (15) abuts against the fixing plate (13).

4. A welding detection device for PCB milling cutter production according to claim 3, characterized in that: A magnetic block (16) is fixed to the side end of the lifting seat (3), and the supporting bolt (14) is made of iron material.

5. A welding detection device for PCB milling cutter production according to claim 1, characterized in that: The V-shaped channel steel (11) is provided with a notch (17), and the notch (17) is aligned with the rotating wheel (9).

6. A welding detection device for PCB milling cutter production according to claim 1, characterized in that: An end cover (18) is fixed to one end of the V-shaped channel steel (11) away from the micrometer (6), and a positioning bolt (19) is threadedly connected to the end cover (18), and a second fastening nut (20) is threadedly connected to the positioning bolt (19), and the second fastening nut (20) abuts against the end cover (18).