Drying test equipment for coating
By designing the inspection and conveying mechanism and cleaning mechanism of the paint drying testing equipment, the problem of difficulty in cleaning the sample paint is solved, automatic cleaning and reuse of the sample box are realized, and operation efficiency and cost-effectiveness are improved.
Patent Information
- Application Number
- CN202421361119.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-06-14
AI Technical Summary
After the existing paint drying testing equipment is completed, the paint coated on the sample is difficult to clean, resulting in a lot of labor or the sample needs to be discarded, causing waste.
A coating drying testing equipment is designed, including a sample box, a test conveying mechanism and a cleaning mechanism. Through camera visual inspection, operation of suction cup assembly and use of belt conveyor, automatic cleaning of dry paint in the sample box and reuse of the sample box are realized.
It realizes convenient cleaning of paint after drying, reduces manual operation, saves inspection costs, and extends the service life of the sample box.
Smart Images

Figure CN223006041U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint drying tests, in particular to a drying test device for coatings. Background Art
[0002] As is well known, different types of coatings have different drying time requirements. Drying tests can help determine whether the coatings meet the specified performance standards, such as hardness, surface smoothness, adhesion, weather resistance, etc.
[0003] For example, the Chinese utility model patent discloses a paint drying experiment device (publication (announcement) number CN218350162U), which relates to the field of paint performance testing devices. In this utility model, a multi-layer nested annular component contacts the sample to be tested from the outside to the inside, enabling multiple samples to be measured synchronously and conveniently exploring the different drying times of various coatings. Multiple test rings with different diameters and heights do not interfere with each other when contacting the sample, and the contact parts each time are completely different, avoiding the phenomenon of false adhesion. In addition, when the interval time of each lift of the carrier plate is known, the drying time can be easily calculated after the experiment by observing the adhesion conditions of different cotton strips and their corresponding positions. The annular component is set by hanging the test ring under the slide bar, which facilitates the reset of the test ring and the contact for multiple tests, and the overall structure is simple and firm. The magnet on the carrier plate can effectively adsorb the iron sample plate to prevent the sample plate from being misaligned during the contact test.
[0004] However, when the inventor specifically implemented this device, it was found that there were the following defects: the paint coated on the sample plate after the test often adhered to the sample plate, and it often took a large amount of manpower to clean it; or the sample plate was directly discarded, resulting in waste. Summary of the Utility Model
[0005] Technical Problem
[0006] Aiming at the deficiencies of the prior art, the utility model provides a drying test device for coatings that can reuse the paint storage container, improve the convenience of cleaning the dried paint, and save the cost of paint drying detection.
[0007] Technical Solution
[0008] To achieve the above object, the present utility model provides the following technical solutions: A drying test device for coatings, comprising a frame, a sample box for containing paint, a detection conveyor mechanism installed on the frame and used for coating detection, and a cleaning mechanism for cleaning the dried paint in the sample box. The detection conveyor mechanism includes a horizontal slide, a vertical slide installed on the horizontal slide, two vertically arranged vertical slides installed side by side on the vertical slide, a placement table installed on the frame, a first suction cup assembly, and a camera assembly. The first suction cup assembly and the camera assembly are respectively installed on the two vertical slides; the cleaning mechanism includes a first belt conveyor, a rotary cylinder installed on one side of the feeding end of the first belt conveyor, a lifting cylinder installed on the rotary cylinder, and a mounting plate installed on the output end of the lifting cylinder. A second suction cup assembly and a top push rod with a bottom higher than the bottom of the second suction cup assembly are provided on the mounting plate; upper and lower concave cavities are respectively provided in the upper and lower parts of the sample box. A plurality of uniformly distributed through holes are provided on the inner bottom wall of the upper concave cavity. A push plate is slidably installed up and down in the lower concave cavity. A plurality of top columns that fit with the plurality of through holes are provided on the push plate. Springs are sleeved on the top columns; further, one end of the spring is fixedly connected to the push plate, and the other end of the spring is fixedly connected to the inner wall of the lower concave cavity; the bottom suction cups of the first suction cup assembly and the second suction cup assembly both adopt soft silicone suction cups.
[0009] As a preferred solution, a horizontal cylinder is installed on the first belt conveyor. The output end of the horizontal cylinder is installed with a scraper that is in close contact with the top of the first belt conveyor. An open collection box corresponding to the scraper is installed on one side of the first belt conveyor.
[0010] As a preferred solution, it further includes a feeding and drying mechanism for drying the paint in the sample box. The feeding and drying mechanism includes a second belt conveyor, a drying box installed above the second belt conveyor, and UV lamps built in the drying box.
[0011] As a preferred solution, a guiding plate is installed on the second belt conveyor. A guiding groove that fits the shape of the sample box is provided on the guiding plate.
[0012] As a preferred solution, a hardness detection component is installed on one side of the camera component; further, the hardness detection component includes a detection needle and a pressure sensor for detecting the pressure at the probe.
[0013] As a preferred solution, in-place sensors are symmetrically installed on both sides of the first suction cup assembly; further, the in-place sensors are preferably infrared sensors; the in-place sensors are signal-connected to the horizontal slide, the vertical slide, and the vertical slide through an external PLC system.
[0014] As a preferred solution, the sample box is made of polytetrafluoroethylene material.
[0015] As a preferred solution, a display screen signal - connected to the camera assembly is installed on the frame.
[0016] As a preferred solution, a pressure detection probe is installed at the bottom of the top push rod; further, the pressure detection probe adopts a pressure sensor.
[0017] Beneficial effects
[0018] Compared with the prior art, the utility model provides a drying test device for coatings, which has the following beneficial effects: for this drying test device for coatings, the paint is poured into the upper concave cavity of the sample box. After the paint is dried, it is placed on the placement table. The surface of the dried paint in the sample box is visually inspected by the camera assembly. After the inspection is completed, the sample box is adsorbed by the first suction cup assembly. By controlling the horizontal slide table, the vertical slide table and the vertical slide table, the sample box is moved above the feeding end of the first belt conveyor. At this time, the second suction cup assembly adsorbs the bottom of the sample box, the first suction cup assembly disengages from the adsorption of the sample box and resets. The rotary cylinder is started, and the rotary cylinder drives the sample box to rotate 180 degrees until the top of the sample box faces downward. The lifting cylinder is started and the sample box is placed on the first belt conveyor. Subsequently, the lifting cylinder acts again, the top push rod contacts the push plate and presses the push plate to move downward, the top column extends into the upper concave cavity and pushes out the dried paint in the sample box. The lifting cylinder is started, the second suction cup assembly continuously adsorbs the sample box, the bottom of the sample box is separated from the first belt conveyor, the first belt conveyor conveys the paint forward. Subsequently, the second suction cup assembly disengages from the adsorption of the sample box, and the sample box falls onto the first belt conveyor. The dried paint and the sample box are separated and conveyed by the first belt conveyor. The sample box can be reused and does not need to be cleaned manually, improving the convenience of cleaning the dried paint and saving the detection cost. Description of the drawings
[0019] Figure 1 is the three - dimensional structure schematic diagram of the utility model;
[0020] Figure 2 is the top - view structure schematic diagram of the utility model;
[0021] Figure 3 is the Figure 2 sectional structure schematic diagram at A - A in the
[0022] Figure 4 is the Figure 3 local enlarged structure schematic diagram at A in the
[0023] Figure 5 is the three - dimensional sectional structure schematic diagram of the interior of the sample box of the utility model;
[0024] Labels in the attached drawings: 1, frame; 2, sample box; 3, horizontal sliding table; 4, longitudinal sliding table; 5, vertical sliding table; 6, placement table; 7, first suction cup assembly; 8, camera assembly; 9, first belt conveyor; 10, rotary cylinder; 11, lifting cylinder; 12, mounting plate; 13, second suction cup assembly; 14, top push rod; 15, through hole; 16, push plate; 17, top column; 18, spring; 19, horizontal cylinder; 20, scraper; 21, open collection box; 22, second belt conveyor; 23, drying oven; 24, UV lamp; 25, material guiding plate; 26, guide groove; 27, hardness detection assembly; 28, in-place inductor; 29, display screen; 30, pressure detection probe. Detailed implementation mode
[0025] In order to enable those skilled in the art of this technology to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the attached drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this utility model.
[0026] For example, a paint drying experiment device in the background technology; the paint coated on the sample after the test adheres to the sample, and it often takes a lot of manpower to clean it; or the sample is directly discarded, resulting in waste.
[0027] To solve this technical problem, this utility model provides a drying test device for paint, which is applied to the detection of paint drying.
[0028] Specifically, please refer to Figures 1-5, the drying test equipment for coatings specifically includes: a frame 1, a sample box 2 for containing paint, a detection conveyor mechanism installed on the frame 1 for coating detection, and a cleaning mechanism for cleaning the dried paint in the sample box 2. The detection conveyor mechanism includes a horizontal slide 3, a vertical slide 4 installed on the horizontal slide 3, two vertically arranged vertical slides 5 installed on the vertical slide 4, a placement table 6 installed on the frame 1, a first suction cup assembly 7, and a camera assembly 8. The first suction cup assembly 7 and the camera assembly 8 are respectively installed on the two vertical slides 5; the cleaning mechanism includes a first belt conveyor 9, a rotary cylinder 10 installed on one side of the feeding end of the first belt conveyor 9, a lifting cylinder 11 installed on the rotary cylinder 10, and a mounting plate 12 installed on the output end of the lifting cylinder 11. A second suction cup assembly 13 and a top push rod 14 with a bottom higher than the bottom of the second suction cup assembly 13 are provided on the mounting plate 12; upper and lower cavities are respectively provided in the upper and lower parts of the sample box 2. A plurality of uniformly distributed through holes 15 are provided on the inner bottom wall of the upper cavity. A push plate 16 is slidably installed up and down in the lower cavity. A plurality of top columns 17 that fit with the plurality of through holes 15 are provided on the push plate 16. A spring 18 is sleeved on the top column 17; further, one end of the spring 18 is fixedly connected to the push plate 16, and the other end of the spring 18 is fixedly connected to the inner wall of the lower cavity; the bottom suction cups of the first suction cup assembly 7 and the second suction cup assembly 13 both adopt soft silicone suction cups; it should be noted that during the downward movement of the top push rod 14, the soft silicone suction cup deforms but always firmly adsorbs the sample box 2; the first suction cup assembly 7 and the second suction cup assembly 13 are provided with negative pressure by an external negative pressure air source.
[0029] For the drying test equipment for coatings provided by the present utility model, the sample box 2 can be reused and does not require manual cleaning, improving the convenience of cleaning the dried paint and saving the detection cost.
[0030] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
[0031] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.
[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0033] Embodiment 1
[0034] Please refer to Figures 1-3, A drying test device for a coating, which includes a frame 1, a sample box 2 for containing paint, a detection conveyor mechanism installed on the frame 1 for coating detection, and a cleaning mechanism for cleaning the dried paint in the sample box 2. The detection conveyor mechanism includes a transverse slide 3, a longitudinal slide 4 installed on the transverse slide 3, two vertically arranged slides 5 arranged side by side and installed on the longitudinal slide 4, a placement table 6 installed on the frame 1, a first suction cup assembly 7, and a camera assembly 8. The first suction cup assembly 7 and the camera assembly 8 are respectively installed on the two vertically arranged slides 5. The cleaning mechanism includes a first belt conveyor 9, a rotary cylinder 10 installed on one side of the feeding end of the first belt conveyor 9, a lifting cylinder 11 installed on the rotary cylinder 10, and a mounting plate 12 installed on the output end of the lifting cylinder 11. A second suction cup assembly 13 and a top push rod 14 with a bottom higher than the bottom of the second suction cup assembly 13 are provided on the mounting plate 12. Upper and lower cavities are respectively provided in the upper and lower parts of the sample box 2. A plurality of uniformly distributed through holes 15 are provided at the inner bottom wall of the upper cavity. A push plate 16 is slidably installed up and down in the lower cavity. A plurality of top columns 17 that fit with the plurality of through holes 15 are provided on the push plate 16. Springs 18 are sleeved on the top columns 17. A horizontal cylinder 19 is installed on the first belt conveyor 9. The output end of the horizontal cylinder 19 is installed with a scraper 20 that is in close contact with the top of the first belt conveyor 9. An open collection box 21 corresponding to the scraper 20 is installed on one side of the first belt conveyor 9.
[0035] For the drying test device for the coating provided in this embodiment, by starting the horizontal cylinder 19, the scraper 20 scrapes the dried paint on the first belt conveyor 9 into the open collection box 21, eliminating the need for manual cleaning and further reducing the amount of manual operation. After cleaning, the sample box 2 can be moved to the discharging end of the first belt conveyor 9 for discharging.
[0036] Embodiment 2
[0037] Further optimize the drying test device for the coating provided in Embodiment 1. Specifically, as Figures 1-3 shown, it further includes a feeding and drying mechanism for drying the paint in the sample box 2. The feeding and drying mechanism includes a second belt conveyor 22, a drying box 23 installed above the second belt conveyor 22, and a UV lamp 24 built in the drying box 23. A guiding plate 25 is installed on the second belt conveyor 22. A guiding groove 26 that fits the outer shape of the sample box 2 is provided on the guiding plate 25.
[0038] For the drying test device for the coating provided in this embodiment, a plurality of sample boxes 2 containing paint are placed on the second belt conveyor 22. The sample boxes 2 are located in the guiding grooves 26. By starting the second belt conveyor 22, a plurality of sample boxes 2 can be conveyed in a row to the lower part of the drying box 23. The paint in the sample boxes 2 is heated and dried by the UV lamp 24 in the drying box 23 to improve the drying speed of the paint and shorten the drying time of the paint.
[0039] Specifically, a hardness detection component 27 is installed on one side of the camera assembly 8; further, the hardness detection component 27 includes a detection needle and a pressure sensor for detecting the pressure at the probe; the surface hardness of the dried paint can be detected by the hardness detection component 27 to obtain the hardness performance index of the dried paint.
[0040] Specifically, in-place sensors 28 are symmetrically installed on both sides of the first suction cup assembly 7; further, the in-place sensors 28 are preferably infrared sensors; the in-place sensors 28 are signal-connected to the transverse slide 3, the longitudinal slide 4, and the vertical slide 5 through an external PLC system; through the two in-place sensors 28, the position of the placement table 6 can be sensed in place, so that the sample box 2 can accurately fall to the placement table 6, and the adsorption accuracy of the first suction cup assembly 7 on the sample box 2 on the placement table 6 can be improved.
[0041] Specifically, the sample box 2 is made of polytetrafluoroethylene; the bond between the fluorine atoms and carbon atoms on the polytetrafluoroethylene molecular chain is very tight, forming a very stable structure. This structure makes the surface of polytetrafluoroethylene very smooth, almost without unevenness, so that it has good non-stickiness. Therefore, using polytetrafluoroethylene for the sample box 2 is beneficial to completely remove the dried paint from the sample box 2 and reduce the paint residue in the upper concave cavity.
[0042] Specifically, a display screen 29 signal-connected to the camera assembly 8 is installed on the frame 1; the paint image captured by the camera assembly 8 can be observed in real time through the display screen 29, which is more convenient.
[0043] Specifically, a pressure detection probe 30 is installed at the bottom of the top push rod 14; further, the pressure detection probe 30 uses a pressure sensor; the pressure between the top push rod 14 and the push plate 16 can be detected by the pressure detection probe 30, so as to assist in detecting the adhesion between the paint and the upper concave cavity, and further obtain the adhesion data of the paint.
[0044] The usage process of the drying test equipment for the paint provided by the present utility model is as follows: Place a plurality of sample boxes 2 containing paint on the second belt conveyor 22. The sample boxes 2 are located within the guide grooves 26. By starting the second belt conveyor 22, the plurality of sample boxes 2 can be conveyed in a row into the drying oven 23. The paint in the sample boxes 2 is heated and dried by the UV lamps 24 within the drying oven 23. The dried sample boxes 2 are adsorbed by the first suction cup assembly 7 and placed at the placement table 6. The camera assembly 8 visually inspects the surface of the dried paint in the sample boxes 2, and the hardness of the surface of the dried paint is detected by the hardness detection assembly 27. After the detection, the sample boxes 2 are adsorbed by the first suction cup assembly 7. By controlling the lateral slide 3, the longitudinal slide 4, and the vertical slide 5, the sample boxes 2 are moved above the loading end of the first belt conveyor 9. At this time, the second suction cup assembly 13 adsorbs the bottom of the sample boxes 2, and the first suction cup assembly 7 disengages from the adsorption of the sample boxes 2 and resets. The rotary cylinder 10 is started, and the rotary cylinder 10 drives the sample boxes 2 to rotate 180 degrees until the top of the sample boxes 2 faces downward. The lifting cylinder 11 is started and places the sample boxes 2 on the first belt conveyor 9. Subsequently, the lifting cylinder 11 acts again, the top push rod 14 contacts the push plate 16 and presses the push plate 16 downward. The top column 17 extends into the upper concave cavity and ejects the dried paint in the sample boxes 2. The lifting cylinder 11 is started, and the second suction cup assembly 13 continuously adsorbs the sample boxes 2. The bottom of the sample boxes 2 is disengaged from contact with the first belt conveyor 9. The first belt conveyor 9 conveys the paint forward. Subsequently, the second suction cup assembly 13 disengages from the adsorption of the sample boxes 2, and the sample boxes 2 fall onto the first belt conveyor 9. The dried paint and the sample boxes 2 are separately conveyed by the first belt conveyor 9. By starting the horizontal cylinder 19, the scraper 20 scrapes the paint on the first belt conveyor 9 into the open collecting box 21, and the cleaned sample boxes 2 are unloaded after moving to the unloading end of the first belt conveyor 9.
[0045] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0046] Obviously, the embodiments described above are only a part of the embodiments of the present utility model, rather than all of them. The preferred embodiments of the present utility model are shown in the drawings, but they do not limit the patent scope of the present utility model. The present utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing specific embodiments or equivalently replace some of the technical features. Any equivalent structure directly or indirectly using the content of the specification and drawings of the present utility model in other related technical fields shall be within the scope of the patent protection of the present utility model by the same token.
Claims
1. A coating drying test device, characterized in that: It comprises a frame (1), a sample box (2) for containing paint, a detection and transmission mechanism installed on the frame (1) and used for paint detection, and a cleaning mechanism for cleaning dried paint in the sample box (2); The detection and transmission mechanism comprises a transverse slide (3), a longitudinal slide (4) mounted on the transverse slide (3), two vertical slides (5) mounted on the longitudinal slide (4) and arranged side by side, a placement table (6) mounted on the frame (1), a first suction cup assembly (7) and a camera assembly (8), wherein the first suction cup assembly (7) and the camera assembly (8) are respectively mounted on the two vertical slides (5); The cleaning mechanism comprises a first belt conveyor (9), a rotating cylinder (10) installed on one side of the feeding end of the first belt conveyor (9), a lifting cylinder (11) installed on the rotating cylinder (10), and a mounting plate (12) installed on the output end of the lifting cylinder (11), wherein the mounting plate (12) is provided with a second suction cup assembly (13) and a push rod (14) whose bottom is higher than the bottom of the second suction cup assembly (13); The sample box (2) is provided with an upper cavity and a lower cavity at the top and bottom, respectively. The inner bottom wall of the upper cavity is provided with a plurality of evenly distributed through holes (15). A push plate (16) is slidably installed in the lower cavity. The push plate (16) is provided with a plurality of top columns (17) that fit with the plurality of through holes (15). A spring (18) is sleeved on the top column (17).
2. The coating drying test equipment according to claim 1, characterized in that: A horizontal cylinder (19) is installed on the first belt conveyor (9), and a scraper (20) in close contact with the top of the first belt conveyor (9) is installed at the output end of the horizontal cylinder (19), and an open collection box (21) arranged corresponding to the scraper (20) is installed on one side of the first belt conveyor (9).
3. The coating drying test equipment according to claim 2, characterized in that: It also includes a loading and drying mechanism for drying the paint in the sample box (2), the loading and drying mechanism including a second belt conveyor (22), a drying box (23) installed above the second belt conveyor (22), and a UV lamp (24) built into the drying box (23).
4. The coating drying test equipment according to claim 3, characterized in that: A material guide plate (25) is installed on the second belt conveyor (22), and a guide groove (26) matching the shape of the sample box (2) is provided on the material guide plate (25).
5. The coating drying test equipment according to claim 1 or 4, characterized in that: A hardness detection component (27) is installed on one side of the camera component (8).
6. The coating drying test equipment according to claim 5, characterized in that: Position sensors (28) are symmetrically mounted on both sides of the first suction cup assembly (7).
7. The coating drying test equipment according to claim 1, characterized in that: The sample box (2) is made of polytetrafluoroethylene.
8. The coating drying test equipment according to claim 1, characterized in that: The frame (1) is provided with a display screen (29) which is signal-connected to the camera assembly (8).
9. The coating drying test equipment according to claim 1, characterized in that: A pressure detection probe (30) is installed at the bottom of the push rod (14).