Spray dust removal system

By designing a water foam dust removal system, the collision, condensation and settlement of water mist particles with dust is solved, and the effect of efficient dust removal, improving the environment and reducing safety risks is achieved.

CN223010151UActive Publication Date: 2025-06-24SICHUAN LANGJIU CO LTD
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Patent Information

Application Number
CN202422027719.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-24
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Due to the large amount of dust in the grain crushing workshop, there is still a lot of dust after treatment of the existing pulse bag dust collector, resulting in poor air quality.

Method used

A water foam dust removal system is designed, including a water foam dust collector, water supply assembly and dust collector. The water foam dust collector generates water mist particles through the atomization spray head, collides, condenses and settles with the dust. The dust is collected in the dust collecting bucket, and the air is discharged from the air outlet duct after treatment.

Benefits of technology

The system can efficiently remove dust, significantly reduce dust concentration in the workshop, improve the working environment, reduce safety risks, and reduce water consumption by recycling water.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a spray dust removal system which comprises a spray dust remover, the spray dust remover comprises a vertically arranged device body and a plurality of atomizing nozzle assemblies arranged in the device body and used for generating spray particles, and the spraying range of the atomizing nozzle assemblies covers the internal cross section of the device body. The side face of the device body is communicated with an air inlet pipeline used for feeding dust, the upper end of the device body is communicated with an air outlet pipeline used for discharging air, the communicating position of the air inlet pipeline and the device body is lower than the atomizing nozzle assembly, and a sewage draining outlet is formed in the lower end of the device body. According to the utility model, after entering the device body from the air inlet pipeline, dust is collided, condensed and settled with water mist particles generated by the atomizing nozzle assemblies, and falls into the dust collecting hopper in the water tank through the drain outlet, and after air is treated by the plurality of groups of atomizing nozzle assemblies, the dust in the air is removed, and the air is discharged from the air outlet pipeline; the water foam dust removal system can efficiently remove dust, so that the concentration of dust in a workshop can be remarkably reduced, and the working environment can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grain dust removal, and in particular relates to a water foam dust removal system. Background Art

[0002] At present, since grain milling workshops produce a lot of dust after processing a large amount of grain every day, grain milling workshops often fully enclose the equipment and collect the dust through pipes, and then use pulse bag dust collectors for treatment. However, due to the large amount of dust generated, there is still a lot of dust after the pulse bag dust collector is used, and the air quality in the grain milling workshop is poor. Utility Model Content

[0003] The utility model provides a water-foam dust removal system to overcome the defects of the prior art, which can remove dust efficiently.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A water spray dust removal system, comprising:

[0006] A water-foam dust collector, which includes a vertically arranged body and a plurality of atomizing nozzle assemblies arranged in the body for generating water mist particles, wherein the spraying range of the atomizing nozzle assemblies covers the internal cross-section of the body, the side of the body is connected with an air inlet duct for supplying dust, the upper end of the body is connected with an air outlet duct for exhausting air, the connection point between the air inlet duct and the body is lower than the atomizing nozzle assembly, and the lower end of the body is provided with a sewage outlet;

[0007] A water supply assembly, the water supply assembly includes a water pool and a water pump, the input end of the water pump is connected to the water pool, and the output end of the water pump is connected to the input end of the atomizing nozzle assembly;

[0008] A dust hopper is arranged in the water pool and is located directly below the sewage outlet.

[0009] The beneficial effects of adopting the above technical scheme are as follows: after the dust enters the device body from the air inlet duct, it will collide, condense and settle with the water mist particles generated by the atomizing nozzle assembly, and fall into the dust collecting hopper in the pool through the sewage outlet. After the air is processed by multiple groups of atomizing nozzle assemblies, the dust in it is removed and discharged from the air outlet duct. That is, the water foam dust removal system can efficiently remove dust, which is conducive to significantly reducing the dust concentration in the workshop, thereby improving the working environment and reducing safety risks; in addition, the water in the pool is supplied to the atomizing nozzle assembly through the water pump and sprayed out, and then falls into the pool again, which is conducive to the recycling of water, thereby helping to reduce water resource consumption.

[0010] In one embodiment, the atomizing nozzle assembly includes a plurality of atomizing nozzles with the same height and output ends facing downward, and the input ends of the plurality of atomizing nozzles are all connected to the output end of the water pump.

[0011] The beneficial effects of adopting the above technical solution are as follows: A number of atomizing nozzles in the same group can jointly spray water mist particles downward in multiple directions, so that the spraying range of the atomizing nozzle assembly covers the internal cross-section of the container body, thereby avoiding spraying loopholes.

[0012] In one embodiment, the atomizing nozzle assembly includes a spray pipe, and the spray pipe communicates with the output end of the water pump and the input ends of a number of atomizing nozzles.

[0013] The beneficial effects of adopting the above technical solution are as follows: The water pumped out by the water pump can be supplied to a number of atomizing nozzles through the spray pipe.

[0014] In one embodiment, an exhaust fan is connected to one end of the air outlet pipe away from the container body.

[0015] The beneficial effects of adopting the above technical solution are as follows: By setting like this, negative pressure is provided to ensure the smooth discharge of air.

[0016] In one embodiment, the lower end of the container body is in a conical shape with a larger upper part and a smaller lower part.

[0017] The beneficial effects of adopting the above technical solution are as follows: By setting like this, it is beneficial for dust to converge and fall into the dust collection hopper.

[0018] In one embodiment, the horizontal position and size of the dust collection hopper respectively match the horizontal position and size of the sewage outlet.

[0019] The beneficial effects of adopting the above technical solution are as follows: By setting like this, it is beneficial for dust to fall into the dust collection hopper as much as possible under the action of gravity.

[0020] In one embodiment, the input end of the water pump communicates with the middle part of the water tank.

[0021] The beneficial effects of adopting the above technical solution are as follows: Since dust may settle at the lower part of the water tank, the input end of the water pump is communicated with the middle part of the water tank, so that the water pump extracts the relatively clear water in the middle part of the water tank to supply the atomizing nozzle assembly.

[0022] In one embodiment, a filter is provided at one end of the water pump close to the water tank.

[0023] The beneficial effects of adopting the above technical solution are as follows: By setting like this, it is beneficial to supply clean water to the atomizing nozzle assembly.

[0024] In one embodiment, an overflow pipe is provided on the side surface of the top of the water tank.

[0025] In one embodiment, a number of mounting brackets are provided on the container body.

[0026] The beneficial effects of adopting the above technical solution are as follows: By setting it in this way, it is beneficial to use the installation support to install the water foam dust collector in the workshop.

[0027] The beneficial effects of the present utility model lie in:

[0028] After the dust enters the device body from the air inlet pipe, it will collide, agglomerate and settle with the water mist particles generated by the atomizing nozzle assembly, and fall into the dust collecting hopper in the water tank through the sewage outlet. After the air is treated by multiple groups of atomizing nozzle assemblies, the dust in it is removed and discharged from the air outlet pipe. That is, the water foam dust removal system can efficiently remove dust, which is beneficial to significantly reduce the dust concentration in the workshop, thereby improving the working environment and reducing safety risks. In addition, after the water in the water tank is supplied to the atomizing nozzle assembly by the water pump and sprayed out, it will fall back into the water tank again, which is beneficial to the recycling of water and thus beneficial to reducing water resource consumption. Description of the Drawings

[0029] Hereinafter, the present utility model will be described in more detail based on the embodiments and with reference to the drawings.

[0030] Wherein:

[0031] Figure 1 shows a schematic structural diagram of an embodiment of the present utility model;

[0032] In the drawings, the same components are denoted by the same reference numerals. The drawings are not drawn to actual scale.

[0033] Reference Numerals:

[0034] 1 - device body, 101 - sewage outlet, 2 - installation support, 3 - air inlet pipe, 4 - overflow pipe, 5 - water tank, 6 - dust collecting hopper, 7 - filter, 8 - water pump, 9 - exhaust fan, 10 - air outlet pipe, 11 - spray pipe, 12 - atomizing nozzle. Detailed Embodiments

[0035] The following will further illustrate the present utility model in conjunction with the drawings.

[0036] The present utility model provides a water foam dust removal system, as Figure 1 shown, which includes:

[0037] Water foam dust collector. The water foam dust collector includes a vertically arranged body 1 and two atomizing nozzle assemblies disposed within the body 1 for generating water mist particles. The two atomizing nozzle assemblies are located at different heights, and the spraying range of the atomizing nozzle assemblies covers the internal cross-section of the body 1. The side of the body 1 is connected to an air inlet duct 3, and the upper end of the body 1 is connected to an air outlet duct 10 for discharging air. The connection between the air inlet duct 3 and the body 1 is lower than the atomizing nozzle assemblies. A sewage discharge port 101 is provided at the lower end of the body 1. The air inlet duct 3 can admit the dust generated after processing grains in a grain crushing workshop;

[0038] Water supply assembly. The water supply assembly includes a water tank 5 and a water pump 8. The input end of the water pump 8 is connected to the water tank 5, and the output end of the water pump 8 is connected to the input end of the atomizing nozzle assembly;

[0039] Dust collection hopper 6. The dust collection hopper 6 is disposed in the water tank 5 and is located directly below the sewage discharge port 101;

[0040] Wherein, the dust collection hopper 6 and the water tank 5 can be cleaned regularly.

[0041] It can be understood that after the dust enters the body 1 from the air inlet duct 3, it will collide, agglomerate and settle with the water mist particles generated by the atomizing nozzle assembly, and fall into the dust collection hopper 6 in the water tank 5 through the sewage discharge port 101. After the air is treated by multiple groups of atomizing nozzle assemblies, the dust therein is removed and discharged from the air outlet duct 10. That is, this water foam dust removal system can efficiently remove dust, which is beneficial to significantly reduce the dust concentration in the workshop, thereby improving the working environment, reducing safety risks, protecting the respiratory health of operators, and reducing the occurrence of occupational diseases. In addition, after the water in the water tank 5 is supplied to the atomizing nozzle assembly by the water pump 8 and sprayed out, it will fall back into the water tank 5, which is beneficial to the recycling of water and thus beneficial to reducing water resource consumption.

[0042] It should be noted that since the dust collection hopper 6 is disposed in the water tank 5, the water in the water tank 5 can play a certain role in inhibiting the dust in the dust collection hopper 6 from spreading into the air.

[0043] It should also be noted that both the water pump 8 and the exhaust fan 9 can be frequency-controlled to conveniently adjust the operating parameters according to the actual situation. In addition, a dust concentration detector can be installed at the end of the air inlet duct 3 close to the body 1, and this dust concentration detector and the water pump 8 are commonly electrically connected to a controller to make the water spraying amount of the atomizing nozzle assembly match the dust concentration.

[0044] In one embodiment, the atomizing nozzle assembly includes a plurality of atomizing nozzles 12 with the same height and the output ends facing downwards. The input ends of the plurality of atomizing nozzles 12 are all connected to the output end of the water pump 8.

[0045] It can be understood that several atomizing nozzles 12 in the same group can jointly spray water mist particles downward in multiple directions, so that the spraying range of the atomizing nozzle assembly covers the inner cross-section of the container body 1, thus avoiding spraying loopholes.

[0046] In one embodiment, the atomizing nozzle assembly includes a spray pipe 11, and the spray pipe 11 communicates with the output end of the water pump 8 and the input ends of several atomizing nozzles 12.

[0047] It can be understood that the water pumped out by the water pump 8 can be supplied to several atomizing nozzles 12 through the spray pipe 11.

[0048] In one embodiment, an exhaust fan 9 is connected to one end of the air outlet pipe 10 far away from the container body 1 to provide negative pressure, so as to ensure smooth air discharge.

[0049] In one embodiment, the lower end of the container body 1 is in a conical shape with a larger upper part and a smaller lower part, which is beneficial to making the dust converge and fall into the dust collection hopper 6.

[0050] In one embodiment, the horizontal position and size of the dust collection hopper 6 respectively match the horizontal position and size of the sewage outlet 101, which is beneficial to making the dust fall into the dust collection hopper 6 as much as possible under the action of gravity.

[0051] In one embodiment, the input end of the water pump 8 communicates with the middle part of the water tank 5.

[0052] It can be understood that since dust may settle at the lower part of the water tank 5, the input end of the water pump 8 is communicated with the middle part of the water tank 5, so that the water pump 8 pumps the relatively clear water in the middle part of the water tank 5 to supply the water mist nozzle assembly.

[0053] In one embodiment, a filter 7 is arranged at one end of the water pump 8 close to the water tank 5, which is beneficial to supplying clean water to the water mist nozzle assembly.

[0054] In one embodiment, an overflow pipe 4 is arranged on the side surface of the top of the water tank 5.

[0055] In one embodiment, several mounting seats 2 are arranged on the container body 1, which is beneficial to mounting the water foam dust collector in the workshop by using the mounting seats 2.

[0056] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0057] Although the present utility model has been described herein with reference to specific embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the present utility model. Therefore, it should be understood that many modifications can be made to the exemplary embodiments, and other arrangements can be designed, as long as they do not depart from the spirit and scope of the present utility model as defined by the appended claims. It should be understood that the different dependent claims and the features described herein can be combined in a manner different from that described in the original claims. It should also be understood that the features described in connection with a single embodiment can be used in other described embodiments.

Claims

1. A water spray dust removal system, characterized in that: include: A water mist dust collector, the water mist dust collector comprising a vertically arranged body (1) and a plurality of atomizing nozzle assemblies arranged in the body (1) for generating water mist particles, the spraying range of the atomizing nozzle assemblies covering the internal cross section of the body (1), the side of the body (1) being connected to an air inlet duct (3) for supplying dust, the upper end of the body (1) being connected to an air outlet duct (10) for exhausting air, the connection point between the air inlet duct (3) and the body (1) being lower than the atomizing nozzle assemblies, and the lower end of the body (1) being provided with a sewage outlet (101); A water supply assembly, the water supply assembly comprising a water pool (5) and a water pump (8), the input end of the water pump (8) being connected to the water pool (5), and the output end of the water pump (8) being connected to the input end of the atomizing nozzle assembly; A dust collecting hopper (6), wherein the dust collecting hopper (6) is arranged in the water pool (5), and the dust collecting hopper (6) is located directly below the sewage outlet (101).

2. A water mist dust removal system according to claim 1, characterized in that: The atomizing nozzle assembly comprises a plurality of atomizing nozzles (12) of the same height and with output ends facing downwards, and the input ends of the plurality of atomizing nozzles (12) are all connected to the output end of the water pump (8).

3. A water mist dust removal system according to claim 2, characterized in that: The atomizing nozzle assembly comprises a nozzle (11), wherein the nozzle (11) is connected to the output end of the water pump (8) and the input ends of a plurality of the atomizing nozzles (12).

4. A water mist dust removal system according to claim 1, characterized in that: One end of the air outlet duct (10) away from the device body (1) is connected to an exhaust fan (9).

5. The water mist dust removal system according to claim 1, characterized in that: The lower end of the body (1) is in a cone shape that is larger at the top and smaller at the bottom.

6. A water mist dust removal system according to claim 1, characterized in that: The horizontal position and size of the dust collecting hopper (6) respectively match the horizontal position and size of the sewage outlet (101).

7. The water-mist dust removal system according to claim 1, characterized in that: The input end of the water pump (8) is in communication with the middle of the water pool (5).

8. A water mist dust removal system according to claim 1 or 7, characterized in that: A filter (7) is provided at one end of the water pump (8) close to the water pool (5).

9. The water-mist dust removal system according to claim 1, characterized in that: An overflow pipe (4) is provided on the top side of the water pool (5).

10. The water mist dust removal system according to claim 1, characterized in that: A plurality of mounting supports (2) are arranged on the device body (1).