Modular suction dryer
Through the module adsorption structure and multi-layer adsorption design, the problems of limited adsorption saturation and capacity of conventional suction dryers are solved, which improves the stability and reliability of the equipment, extends the service life, and improves the moisture treatment efficiency.
Patent Information
- Application Number
- CN202421973171.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-15
AI Technical Summary
Due to the limited capacity of a single adsorption layer, conventional suction dryers are prone to adsorption saturation, affecting equipment efficiency and performance, and require frequent replacement or regeneration of adsorbents, affecting continuous operation capabilities.
The module-type adsorption structure is adopted to increase the total adsorption capacity of the adsorber, improve moisture processing capacity through multiple adsorption layers, and reduce the risk of single point failure through modular design to ensure the continuous and stable operation of the equipment.
It improves the stability and reliability of the suction dryer, extends the service life of the equipment, reduces the risk of single point failure, ensures the continuous and stable operation of the equipment, and detects the wet and dryness of the exhaust gas through indicator lights, improving treatment efficiency.
Smart Images

Figure CN223010207U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of air treatment, in particular to a modular desiccant dryer. Background Technique
[0002] A desiccant dryer is a device used to remove moisture from air or gas. It usually uses an adsorbent to adsorb moisture in the air, thereby reducing the humidity of the air. Through the desiccant dryer, the humidity in the air can be effectively controlled, preventing equipment from getting damp, products from being damaged, and the production process from being affected by moisture.
[0003] However, conventional desiccant dryers usually have only a single adsorption layer, which cannot handle a large amount of moisture, easily causes adsorption saturation, and affects the efficiency and performance of the equipment. Moreover, the capacity of a single adsorption layer is limited, and the adsorbent needs to be replaced or regenerated frequently, resulting in a long time consumption and affecting the continuous operation ability of the equipment.
[0004] Therefore, those skilled in the art have provided a modular desiccant dryer to solve the problems raised in the above background technique. Content of the Utility Model
[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a modular desiccant dryer is proposed. The new type adopts modular adsorption, which can increase the total adsorption capacity of the adsorber, improve the ability to handle moisture, extend the service life of the equipment. Modular adsorption can improve the stability and reliability of the desiccant dryer, reduce the risk of single-point failure, and ensure the continuous and stable operation of the equipment.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A modular desiccant dryer, including a base, one side of the upper end of the base is fixedly provided with a first mounting plate, the upper end of the first mounting plate is fixedly provided with a first air inlet pipe, the rear end of the first air inlet pipe is fixedly provided with a first filter layer, the output end of the first filter layer is fixedly provided with a first air outlet pipe, the lower end of the first mounting plate is fixedly provided with a second air inlet pipe, the rear end of the second air inlet pipe is fixedly provided with a second filter layer, the output end of the second filter layer is fixedly provided with a second air outlet pipe, the rear ends of the first air outlet pipe and the second air outlet pipe are fixedly provided with a modular adsorption mechanism, the other end of the upper end of the base away from the first mounting plate is fixedly provided with a second mounting plate, the lower end of the second mounting plate is fixedly provided with an exhaust pipe, an indicator light is fixedly provided on the outer end of the exhaust pipe, a motor is fixedly provided behind the indicator light, a suction pump is fixedly provided at the front end of the exhaust pipe, a suction pipe is fixedly provided at the input end of the suction pump, the modular adsorption mechanism includes a plurality of adsorption cylinder shells, filter layers are movably arranged inside the plurality of adsorption cylinder shells, springs are arranged at the upper and lower ends of the plurality of filter layers, and plugs are movably arranged at the upper and lower ends of the plurality of adsorption cylinder shells;
[0007] Through the above technical solution, after the air extraction pump starts to operate, the gas first passes through the first filter layer and the second filter layer to screen out impurities in the air. The humid gas will enter the modular adsorption mechanism through the first air inlet pipe and the second air inlet pipe, and finally be discharged from the exhaust pipe after passing through multiple adsorption layers. When discharging, the indicator light can detect the air inside the exhaust pipe. When replacing the filter layer, only need to take out the plug and the spring, and then push the adsorption layer outwards to replace the adsorption layer.
[0008] Further, a top plate is movably arranged at the upper end of the base, and both the first mounting plate and the second mounting plate are fixedly arranged at the lower end of the top plate;
[0009] Through the above technical solution, by fixedly arranging the first mounting plate and the second mounting plate at the lower end of the top plate, the structure of the entire adsorption mechanism can be ensured to be more stable, reducing the possibility of damage or failure caused by vibration or movement.
[0010] Further, the first air outlet pipe is fixedly connected to the outer end of the adsorption cylinder housing near one end of the first filter layer, and the second air outlet pipe is fixedly connected to the outer end of the adsorption cylinder housing near one end of the first filter layer;
[0011] Through the above technical solution, the first air outlet pipe and the second air outlet pipe are fixedly connected to the outer end of the adsorption cylinder housing, which can ensure that the humid gas smoothly enters the adsorption mechanism after screening out impurities through the first filter layer, avoiding gas mixing or blocking phenomena, and maintaining the continuity and stability of gas flow.
[0012] Further, the outer ends of multiple adsorption cylinder housings are fixedly connected to each other in pairs;
[0013] Through the above technical solution, by fixedly connecting the outer ends of the adsorption cylinder housings in pairs, the position and spacing between each adsorption cylinder housing can be ensured to be fixed and stable, the entire system structure is more firm, and the stability and reliability of the system are improved.
[0014] Further, the front end of the air extraction pipe is fixedly arranged at the outer end of the adsorption cylinder housing near one end of the air extraction pump;
[0015] Through the above technical solution, by fixing the front end of the air extraction pipe at the outer end of the adsorption cylinder housing near the air extraction pump, the gas can be smoothly discharged from the filter layer through the air extraction pump and then through the exhaust pipe, maintaining the continuity and smoothness of gas flow.
[0016] Further, multiple plugs are movably arranged at opposite ends between multiple springs, and the plugs are movably arranged at the lower end of the top plate;
[0017] Through the above technical solution, by movably arranging the plug at the opposite ends between two springs, the plug can maintain a stable position when replacing the filter layer, and effectively fix the adsorption layer, avoiding displacement or shaking during the operation process, and ensuring the accuracy and stability of the replacement operation.
[0018] Furthermore, the motor is fixedly arranged at the outer end of the exhaust pipe, and the indicator light is fixedly arranged at the rear end of the second mounting plate;
[0019] Through the above technical solution, fixedly arranging the motor at the outer end of the exhaust pipe facilitates the maintenance and servicing of the motor, reduces the difficulty and time cost of the maintenance personnel's operation, and improves the maintainability of the equipment.
[0020] The utility model has the following beneficial effects:
[0021] 1. A modular desiccant dryer proposed by the utility model. The new type adopts modular adsorption, which can increase the total adsorption capacity of the adsorber, improve the ability to handle moisture, extend the service life of the equipment, and modular adsorption can improve the stability and reliability of the desiccant dryer, reduce the risk of single-point failure, and ensure the continuous and stable operation of the equipment.
[0022] 2. A modular desiccant dryer proposed by the utility model. An indicator light is arranged outside the exhaust pipe of the new type to detect the dry and wet degree of the discharged gas. Through the change of the color or brightness of the indicator light, the operator can accurately evaluate the humidity level of the gas, which is beneficial to taking adjustment measures in a timely manner, improving the processing efficiency, and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the front axonometric view of the utility model;
[0024] Figure 2 is the rear axonometric view of the utility model;
[0025] Figure 3 is the sectional view of the utility model;
[0026] Figure 4 is the axonometric view of the modular adsorption mechanism of the utility model.
[0027] Legend Explanation:
[0028] 1. Base; 2. First mounting plate; 3. Second mounting plate; 4. Top plate; 5. Second intake pipe; 6. First intake pipe; 7. First filter layer; 8. First exhaust pipe; 9. Second filter layer; 10. Second exhaust pipe; 11. Modular adsorption mechanism; 1101. Adsorption cylinder housing; 1102. Adsorption layer; 1103. Spring; 1104. Plug; 12. Exhaust pipe; 13. Air extraction pump; 14. Air extraction pipe; 15. Indicator light; 16. Motor. Detailed implementation manners
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Refer to Figures 1-4 , an embodiment provided by the present utility model is as follows:
[0031] A modular desiccant dryer includes a base 1. One side of the upper end of the base 1 is fixedly provided with a first mounting plate 2. The upper end of the first mounting plate 2 is fixedly provided with a first intake pipe 6. The rear end of the first intake pipe 6 is fixedly provided with a first filter layer 7. The output end of the first filter layer 7 is fixedly provided with a first outlet pipe 8. The lower end of the first mounting plate 2 is fixedly provided with a second intake pipe 5. The rear end of the second intake pipe 5 is fixedly provided with a second filter layer 9. The output end of the second filter layer 9 is fixedly provided with a second outlet pipe 10. The rear ends of the first outlet pipe 8 and the second outlet pipe 10 are fixedly provided with a modular adsorption mechanism 11. One end of the upper end of the base 1 away from the first mounting plate 2 is fixedly provided with a second mounting plate 3. The lower end of the second mounting plate 3 is fixedly provided with an exhaust pipe 12. The outer end of the exhaust pipe 12 is fixedly provided with an indicator light 15. The rear end of the indicator light 15 is fixedly provided with a motor 16. The front end of the exhaust pipe 12 is fixedly provided with an air extraction pump 13. The input end of the air extraction pump 13 is fixedly provided with an air extraction pipe 14. The modular adsorption mechanism 11 includes a plurality of adsorption cylinder housings 1101. Adsorption layers 1102 are movably arranged inside the plurality of adsorption cylinder housings 1101. Springs 1103 are arranged at the upper and lower ends of the plurality of adsorption layers 1102. Plugs 1104 are movably arranged at the upper and lower ends of the plurality of adsorption cylinder housings 1101. After the air extraction pump 13 starts to operate, the gas first passes through the first filter layer 7 and the second filter layer 9 to screen out impurities in the air. The moist gas will enter the modular adsorption mechanism 11 from the first intake pipe 6 and the second intake pipe 5, pass through the plurality of adsorption layers 1102 and finally be discharged from the exhaust pipe 12. When discharging, the indicator light 15 can detect the air inside the exhaust pipe 12. When replacing the filter layer, only need to take out the plugs 1104 and the springs 1103, and then push the adsorption layer 1102 outwards to replace the adsorption layer 1102.
[0032] The indicator light 15 can be detected inside the exhaust pipe 12, providing real-time information about the gas humidity, helping the operator to timely understand the treatment effect and adjust the usage of the adsorption layer 1102. This new type adopts a modular adsorption mechanism 11. When replacing the adsorption layer 1102, only the plug 1104 and the spring 1103 need to be taken out, and the adsorption layer 1102 is pushed outwards, which is convenient and fast to replace, reduces the maintenance time, and improves the maintainability of the equipment.
[0033] The top plate 4 is movably arranged on the upper end of the base 1, and the first mounting plate 2 and the second mounting plate 3 are both fixedly arranged at the lower end of the top plate 4. By fixedly arranging the first mounting plate 2 and the second mounting plate 3 at the lower end of the top plate 4, the structure of the entire adsorption mechanism can be ensured to be more stable, reducing the possibility of damage or failure caused by vibration or movement. The first exhaust pipe 8 is fixedly connected to the outer end of the adsorption cylinder housing 1101 near one end of the first filter layer 7, and the second exhaust pipe 10 is fixedly connected to the outer end of the adsorption cylinder housing 1101 near one end of the first filter layer 7. The first exhaust pipe 8 and the second exhaust pipe 10 are fixedly connected to the outer end of the adsorption cylinder housing 1101, which can ensure that after the wet gas passes through the first filter layer 7 to remove impurities, it smoothly enters the adsorption mechanism, avoiding gas mixing or blocking phenomena, and maintaining the continuity and stability of gas flow. The outer ends of multiple adsorption cylinder housings 1101 are fixedly connected to each other. By fixedly connecting the outer ends of multiple adsorption cylinder housings 1101 to each other, the position and spacing between each adsorption cylinder housing 1101 can be ensured to be fixed and stable, the entire system structure is more firm, and the stability and reliability of the system are improved. The front end of the suction pipe 14 is fixedly arranged at the outer end of the adsorption cylinder housing 1101 near one end of the suction pump 13. Fixing the front end of the suction pipe 14 at the outer end of the adsorption cylinder housing 1101 near the suction pump 13 can enable the gas to smoothly pass through the filter layer, be pumped by the suction pump 13, and then be discharged through the exhaust pipe 12, maintaining the continuity and smoothness of gas flow. Multiple plugs 1104 are movably arranged at the opposite ends between multiple springs 1103, and the plugs 1104 are movably arranged at the lower end of the top plate 4. By movably arranging the plugs 1104 at the opposite ends between multiple springs 1103, the plugs 1104 can maintain a stable position when replacing the filter layer, and effectively fix the adsorption layer 1102, avoiding displacement or shaking during the operation process, and ensuring the accuracy and stability of the replacement operation. The motor 16 is fixedly arranged at the outer end of the exhaust pipe 12, and the indicator light 15 is fixedly arranged at the rear end of the second mounting plate 3. Fixing the motor 16 at the outer end of the exhaust pipe 12 is convenient for maintaining and servicing the motor 16, reducing the difficulty and time cost of the maintenance personnel's operation, and improving the maintainability of the equipment.
[0034] The first filter layer 7 and the second filter layer 9 are made of filter cotton, which can be used to filter particulate matter and large dust particles in the air. Then the air enters the adsorption layer 1102 at the inner end of the adsorption cylinder housing 1101. The adsorption layer 1102 is made of activated carbon and can adsorb chemical gases, odors and moisture in the air. It is commonly used for purifying air and removing odors. By first filtering out impurities in the air and then adsorbing the moisture in the air, the burden on the adsorption layer 1102 can be reduced, the efficiency of moisture adsorption can be improved, and the filtered air is more easily adsorbed by the adsorption layer 1102, thereby improving the overall processing efficiency.
[0035] Working principle: After the air pump 13 starts to operate, the gas first passes through the first filter layer 7 and the second filter layer 9 to screen out impurities in the air. The humid gas will enter the modular adsorption mechanism 11 through the first air inlet pipe 6 and the second air inlet pipe 5, pass through multiple adsorption layers 1102 and finally be discharged from the exhaust pipe 12. When discharging, the indicator light 15 can detect the air inside the exhaust pipe 12. When replacing the filter layer, only need to take out the plug 1104 and the spring 1103, and then push the adsorption layer 1102 outwards to replace the adsorption layer 1102.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A modular desiccant, comprising a base (1), characterized in that: A No. 1 mounting plate (2) is fixedly provided on one side of the upper end of the base (1); a No. 1 air inlet pipe (6) is fixedly provided on the upper end of the No. 1 mounting plate (2); a No. 1 filter layer (7) is fixedly provided at the rear end of the No. 1 air inlet pipe (6); a No. 1 air outlet pipe (8) is fixedly provided at the rear end of the No. 1 filter layer (7); a No. 2 air inlet pipe (5) is fixedly provided on the lower end of the No. 1 mounting plate (2); a No. 2 filter layer (9) is fixedly provided at the rear end of the No. 2 air inlet pipe (5); a No. 2 air outlet pipe (10) is fixedly provided at the output end of the No. 2 filter layer (9); and a modular adsorption mechanism (11) is fixedly provided at the rear ends of the No. 1 air outlet pipe (8) and the No. 2 air outlet pipe (10); A second mounting plate (3) is fixedly provided at one end of the upper end of the base (1) away from the first mounting plate (2); an exhaust pipe (12) is fixedly provided at the lower end of the second mounting plate (3); an indicator light (15) is fixedly provided at the outer end of the exhaust pipe (12); a motor (16) is fixedly provided at the rear end of the indicator light (15); an air pump (13) is fixedly provided at the front end of the exhaust pipe (12); and an air extraction pipe (14) is fixedly provided at the input end of the air extraction pump (13); The modular adsorption mechanism (11) comprises a plurality of adsorption cylinder shells (1101), the inner ends of the plurality of adsorption cylinder shells (1101) being movably provided with adsorption layers (1102), the upper and lower ends of the plurality of adsorption layers (1102) being provided with springs (1103), and the upper and lower ends of the plurality of adsorption cylinder shells (1101) being movably provided with plugs (1104).
2. A modular adsorption dryer according to claim 1, characterized in that: A top plate (4) is movably provided at the upper end of the base (1), and the first mounting plate (2) and the second mounting plate (3) are both fixedly provided at the lower end of the top plate (4).
3. A modular adsorption dryer according to claim 2, characterized in that: The first air outlet pipe (8) is fixedly connected to the outer end of the adsorption tube shell (1101) near one end of the first filter layer (7), and the second air outlet pipe (10) is fixedly connected to the outer end of the adsorption tube shell (1101) near one end of the first filter layer (7).
4. The modular adsorption dryer according to claim 1, characterized in that: The outer ends of the plurality of adsorption cylinder shells (1101) are fixedly connected in pairs.
5. The modular adsorption dryer according to claim 1, characterized in that: The front end of the air extraction pipe (14) is fixedly arranged at the outer end of the adsorption cylinder housing (1101) close to the air extraction pump (13).
6. The modular adsorption dryer according to claim 1, characterized in that: The plurality of stoppers (1104) are movably arranged at opposite ends of the plurality of springs (1103) between two of them, and the stoppers (1104) are movably arranged at the lower end of the top plate (4).
7. The modular adsorption dryer according to claim 1, characterized in that: The motor (16) is fixedly arranged at the outer end of the exhaust pipe (12), and the indicator light (15) is fixedly arranged at the rear end of the second mounting plate (3).