Production equipment for anti-skid ceramic tiles
By designing anti-slip tiles production equipment that includes ball mill processing components and automated lubrication treatment components, the randomness and limitation of basic ball mill equipment in lubrication and decontamination treatment are solved, automatic lubrication and decontamination are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422030534.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The basic ball mill production equipment is affected by randomness and human factors when lubriging gears, and cannot have both decontamination and cleaning functions, resulting in oil impurities on the surface of the gears, affecting the service life of the equipment.
A production equipment for anti-slip tiles is designed, including ball milling and lubrication processing components. The ball milling assembly includes transmission gears and ring gears. The lubrication treatment assembly realizes automatic lubrication and defouling treatment through centrifugal pumps, transmission tubes, check valves, electromagnetic nozzles and centrifugal blowers.
It realizes automatic lubrication and decontamination treatment when needed, avoids the influence of human factors, ensures uniform lubrication and cleaning of gears, and extends the service life of the equipment.
Smart Images

Figure CN223010715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ceramic tile production, in particular to a production device for anti-slip ceramic tiles. Background Art
[0002] Ceramic tiles are a kind of building or decorative materials made from refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering. Among them, anti-slip ceramic tiles are a type of ceramic tile. During actual processing, production equipment is used to grind the processing raw materials to ensure that the raw materials reach a certain fineness and uniformity.
[0003] Generally, the basic ball mill production equipment adopts an external meshing drive method, where a small gear drives a large gear to drive the rotation of the cylinder. To ensure the service life of the equipment, the staff generally lubricates the gears by adding lubricating oil. However, manual addition is random and easily forgotten due to human factors. Moreover, the lubricating oil is in the external processing environment, and with the attachment of dust and impurities, there are often oil stains and impurities on the gear surface. The basic ball mill production equipment does not have the function of decontamination and cleaning, and manual cleaning by humans has certain limitations.
[0004] In summary, a production device for anti-slip ceramic tiles is proposed to solve the above problems. Summary of the Utility Model
[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. In this part, as well as in the abstract of the specification and the name of the utility model of this application, some simplifications or omissions may be made to avoid obscuring the purpose of this part, the abstract of the specification, and the name of the utility model. However, such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above and / or problems existing in the prior art, the present utility model is proposed.
[0007] Therefore, the technical problem to be solved by the present utility model is that the basic ball mill production equipment generally lubricates the gears by adding lubricating oil, but manual addition is random and easily forgotten due to human factors, and it does not have the function of decontamination and cleaning, and manual cleaning by humans has certain limitations.
[0008] To solve the above technical problems, the present utility model provides the following technical solutions: A production device for anti-slip tiles, including a ball milling processing component. The ball milling processing component includes a bearing frame. A ball mill cylinder is movably installed on the top surface of the bearing frame. A discharge port and a feed port are respectively installed at the left and right ends of the ball mill cylinder. A transmission gear ring is fixedly sleeved on the outer circle of the ball mill cylinder. A collection tray is placed on the right side of the top of the bearing frame. A mounting seat is fixedly connected to the back surface of the bearing frame. A motor and a speed reducer are respectively bolted to the top of the mounting seat. A movable rod is fixedly installed at the output end of the speed reducer. A transmission gear is fixedly sleeved on the surface of the movable rod;
[0009] A lubrication treatment component. The lubrication treatment component is located at the rear side of the ball mill cylinder. The lubrication treatment component includes an auxiliary frame. A centrifugal pump and a hollow box are respectively fixedly connected to the front side of the auxiliary frame. The output end of the centrifugal pump is communicated with a transmission pipe. A one-way valve is fixedly installed on the surface of the transmission pipe. A centrifugal blower, an oil injection pipe and an electromagnetic nozzle are respectively communicated with the inner cavity of the hollow box.
[0010] As a preferred scheme of the production device for anti-slip tiles of the present utility model, wherein: A positioning angle frame is fixedly connected to the right side of the back surface of the bearing frame. The positioning angle frame is adapted to the collection tray.
[0011] As a preferred scheme of the production device for anti-slip tiles of the present utility model, wherein: The output end of the motor is fixedly connected to the input end of the speed reducer. A coupling is fixedly installed between the speed reducer and the movable rod.
[0012] As a preferred scheme of the production device for anti-slip tiles of the present utility model, wherein: The number of both the transmission gears and the transmission gear rings is two. The transmission gears are meshed with the transmission gear rings.
[0013] As a preferred scheme of the production device for anti-slip tiles of the present utility model, wherein: The number of the auxiliary frames is two. The connections between the auxiliary frames and the stabilizing frame and between the auxiliary frames and the mounting seat are all fixedly connected.
[0014] As a preferred scheme of the production device for anti-slip tiles of the present utility model, wherein: The centrifugal pump is fixedly connected to the auxiliary frame by bolts. The flow direction of the one-way valve is from the centrifugal pump to the hollow box.
[0015] As a preferred scheme of the production device for anti-slip tiles of the present utility model, wherein: The number of the electromagnetic nozzles is two. They are located inside the hollow box and are both communicated with the inner cavity of the hollow box.
[0016] As a preferred embodiment of the production equipment for the anti-slip tiles of the present utility model, wherein: a solenoid valve is fixedly installed on the surface of the oil injection pipe, and one end of the oil injection pipe away from the hollow box is located above the intersection of the transmission gear and the transmission ring gear.
[0017] As a preferred embodiment of the production equipment for the anti-slip tiles of the present utility model, wherein: the air outlet end of the centrifugal blower is communicated with the bottom of the inner cavity of the hollow box through an electric valve, and a filter screen is fixedly installed at the air inlet end of the centrifugal blower.
[0018] As a preferred embodiment of the production equipment for the anti-slip tiles of the present utility model, wherein: the right side of the back surface of the carrier is fixedly connected with a stabilizing frame, and the right side of the surface of the movable rod is movably connected with the stabilizing frame through a bearing.
[0019] The beneficial effects of the present utility model: By providing a collection tray, a transmission gear and a transmission ring gear, and a lubrication treatment assembly, it has the advantages of mechanical lubrication and dirt removal processing. When lubrication treatment is required, the centrifugal pump can be connected to the lubricating oil source, the centrifugal pump can be controlled to work and the solenoid valve can be opened, so that the lubricating oil can drip onto the intersection of the transmission gear and the transmission ring gear through the oil injection pipe; when dirt removal treatment is required, the centrifugal pump can be connected to the dirt remover source, the centrifugal pump can be controlled to work and the electromagnetic nozzle can be opened, so that the dirt remover can be sprayed on the transmission gear and the transmission ring gear to achieve the purpose of cleaning treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts. Among them:
[0021] Figure 1 is a three-dimensional structural diagram of the present utility model;
[0022] Figure 2 is a rear three-dimensional structural diagram of the present utility model;
[0023] Figure 3 is a sectional three-dimensional structural diagram of the present utility model;
[0024] Figure 4 is a partial three-dimensional structural diagram of the present utility model;
[0025] Figure 5 is a three-dimensional structural diagram of the transmission gear and the transmission ring gear of the present utility model;
[0026] Figure 6 is the present utility model Figure 5 magnified schematic diagram of A therein. Detailed implementation manners
[0027] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model will be given in conjunction with the accompanying drawings of the specification.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0029] Secondly, the present utility model will be described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the sake of convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general ratio, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, the three-dimensional spatial dimensions including length, width and depth should be included.
[0030] Furthermore, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that may be included in at least one implementation manner of the present utility model. The appearances of "in one embodiment" in different places in this specification do not all refer to the same embodiment, nor are they separate or alternative embodiments that exclude each other from other embodiments.
[0031] Embodiment 1
[0032] Referring to Figures 1 to 6 , this embodiment provides a production device for anti-slip tiles, including a ball milling processing assembly 100. The ball milling processing assembly 100 includes a carrier 101. A ball mill cylinder 101d is movably installed on the top surface of the carrier 101. A discharge port 101d-1 and a feed port 101d-3 are respectively installed at the left and right ends of the ball mill cylinder 101d. A transmission gear ring 101d-2 is fixedly sleeved on the outer ring of the ball mill cylinder 101d. A collection tray 101b-1 is placed on the right side of the top of the carrier 101. An installation seat 101c is fixedly connected to the back surface of the carrier 101. A motor 101c-1 and a speed reducer 101c-2 are respectively bolted to the top of the installation seat 101c. A movable rod 101c-2a is fixedly installed at the output end of the speed reducer 101c-2. A transmission gear 101c-2b is fixedly sleeved on the surface of the movable rod 101c-2a.
[0033] Furthermore, a positioning angle frame 101b is fixedly connected to the right side of the back surface of the carrier 101, and the positioning angle frame 101b is adapted to the collection tray 101b-1.
[0034] Further, the output end of the motor 101c-1 is fixedly connected to the input end of the speed reducer 101c-2. A coupling is fixedly installed between the speed reducer 101c-2 and the movable rod 101c-2a. The presence of the coupling plays a role in overload protection.
[0035] Further, the number of both the transmission gears 101c-2b and the transmission gear rings 101d-2 is two, and the transmission gears 101c-2b are meshed with the transmission gear rings 101d-2.
[0036] Further, a stabilizing frame 101a is fixedly connected to the right side of the back surface of the carrier 101. The right side of the surface of the movable rod 101c-2a is movably connected to the stabilizing frame 101a through a bearing.
[0037] It further includes a lubrication treatment assembly 200. The lubrication treatment assembly 200 is located at the rear side of the ball mill cylinder 101d. The lubrication treatment assembly 200 includes an auxiliary frame 201. A centrifugal pump 201a and a hollow box 201b are respectively fixedly connected to the front side of the auxiliary frame 201. The output end of the centrifugal pump 201a is communicated with a transmission pipe 201c. The other end of the transmission pipe 201c is communicated with the inner cavity of the hollow box 201b. A one-way valve 201c-1 is fixedly installed on the surface of the transmission pipe 201c. The inner cavity of the hollow box 201b is respectively communicated with a centrifugal blower 201b-1, an oil injection pipe 201b-2, and an electromagnetic nozzle 201b-3.
[0038] Further, the number of the auxiliary frames 201 is two, and the connection parts between the auxiliary frames 201 and the stabilizing frame 101a and between the auxiliary frames 201 and the mounting seat 101c are both fixedly connected.
[0039] Further, the centrifugal pump 201a is fixedly connected to the auxiliary frame 201 through bolts. The flow direction of the one-way valve 201c-1 is from the centrifugal pump 201a to the hollow box 201b.
[0040] Further, the number of the electromagnetic nozzles 201b-3 is two. They are located inside the hollow box 201b and are both communicated with the inner cavity of the hollow box 201b.
[0041] Further, a solenoid valve 201b-2a is fixedly installed on the surface of the oil injection pipe 201b-2. The end of the oil injection pipe 201b-2 far from the hollow box 201b is located above the intersection of the transmission gears 101c-2b and the transmission gear rings 101d-2.
[0042] Further, the air outlet end of the centrifugal blower 201b-1 is communicated with the bottom of the inner cavity of the hollow box 201b through an electric valve. A filter screen is fixedly installed at the air inlet end of the centrifugal blower 201b-1. The presence of the filter screen can prevent external impurities from entering the centrifugal blower 201b-1 and affecting the service life of the centrifugal blower 201b-1.
[0043] In actual application, in order to prevent the oil stains blown by the electromagnetic nozzle 201b-3 from adhering to the ball mill cylinder 101d, a detachable protective sleeve can be arranged between the left and right electromagnetic nozzles 201b-3 and on the outer side of the ball mill cylinder 101d.
[0044] In actual application, the device is equipped with a time controller, and the motor 101c-1, the centrifugal pump 201a, the solenoid valve 201b-2a, the electromagnetic nozzle 201b-3, and the centrifugal blower 201b-1 are all electrically connected to the time controller, so as to control the working time of each electrical component regularly.
[0045] It should be noted that by setting the stabilizing frame 101a, the right end of the movable rod 101c-2a can be carried and installed to ensure the rotational stability of the movable rod 101c-2a. By setting the positioning angle frame 101b, the collecting tray 101b-1 can be positioned and installed, so that the collecting tray 101b-1 can be placed quickly and accurately. By setting the collecting tray 101b-1, the lubricating oil dripped during the lubrication operation or the impurities blown off during the decontamination operation can be collected after placement. By setting the mounting seat 101c, the fixed installation requirements of both the motor 101c-1 and the reducer 101c-2 can be satisfied at the same time. By setting the reducer 101c-2, the speed can be reduced while increasing the output torque and reducing the inertia of the load, so as to meet the subsequent processing requirements. By setting the movable rod 101c-2a, the fixed installation requirements of the two transmission gears 101c-2b can be satisfied. By setting the transmission gear 101c-2b and the transmission gear ring 101d-2, the meshing transmission function can be achieved. When the transmission gear 101c-2b rotates, the ball mill cylinder 101d can be driven to rotate at a reduced speed by the transmission gear ring 101d-2. By setting the hollow box 201b, the connection requirements of the centrifugal blower 201b-1, the oil injection pipe 201b-2, and the electromagnetic nozzle 201b-3 can be satisfied at the same time. By setting the one-way valve 201c-1, the one-way transmission function can be achieved, and the reverse flow of the medium can be avoided from affecting the normal transmission.
[0046] During use, an appropriate amount of grinding steel balls are placed inside the ball mill cylinder 101d. An appropriate amount of anti-slip ceramic raw materials are placed into the ball mill cylinder 101d through the feed inlet 101d-3. Then, the motor 101c-1 is controlled to work. With the cooperation of the speed reducer 101c-2, the movable rod 101c-2a rotates at a reduced speed. Then, under the meshing drive of the transmission gear 101c-2b and the transmission gear ring 101d-2, the ball mill cylinder 101d is driven to rotate at a reduced speed, and the grinding steel balls are used to complete the crushing and grinding treatment of the material. As the equipment is used over time, when it is necessary to lubricate the transmission gear 101c-2b and the transmission gear ring 101d-2, the solenoid valve 201b-2a is controlled to open, the electromagnetic nozzle 201b-3 is closed, and the electric valve on the centrifugal blower 201b-1 is closed. After connecting the input end of the centrifugal pump 201a to the lubricating oil source through a pipeline, the centrifugal pump 201a is controlled to work, so that the lubricating oil is transmitted to the hollow box 201b through the transmission pipe 201c and finally discharged from the oil injection pipe 201b-2. The lubricating oil drips at the meshing intersection of the transmission gear 101c-2b and the transmission gear ring 101d-2. At this time, the transmission gear 101c-2b and the transmission gear ring 101d-2 are still rotating continuously, and the uniform lubrication treatment of the transmission gear 101c-2b and the transmission gear ring 101d-2 can be completed; meanwhile, external dust and impurities will also adhere and remain on the transmission gear 101c-2b and the transmission gear ring 101d-2. When it is necessary to perform decontamination and cleaning, the centrifugal pump 201a needs to be controlled to stop working first, and then the centrifugal blower 201b-1 is controlled to work, and the electric valve on the centrifugal blower 201b-1 is controlled to open, so that high-speed gas enters the hollow box 201b, driving the residual lubricating oil in the hollow box 201b to be discharged through the oil injection pipe 201b-2. Then, the input end of the centrifugal pump 201a is connected to the decontamination agent source, the centrifugal pump 201a is controlled to work, the solenoid valve 201b-2a is closed, and the electromagnetic nozzle 201b-3 is opened. The decontamination agent enters the hollow box 201b and is ejected through the electromagnetic nozzle 201b-3 in cooperation with the high-speed gas to perform uniform decontamination and cleaning treatment on the rotating transmission gear 101c-2b and the transmission gear ring 101d-2; during the above process, the check valve 201c-1 can cooperate to prevent gas, lubricating oil or decontamination agent from flowing back into the centrifugal pump 201a. When lubricating or decontaminating operations are carried out, the corresponding collection tray 101b-1 needs to be replaced and installed to complete the classified collection of lubricating oil and impurities.
[0047] In summary, by providing the collection tray 101b-1, the drive gear 101c-2b, the drive gear ring 101d-2, and the lubrication treatment assembly 200, when lubrication treatment is required, the centrifugal pump 201a can be connected to the lubricating oil source, the centrifugal pump 201a can be controlled to operate, and the solenoid valve 201b-2a can be opened, so that the lubricating oil can drip onto the intersection of the drive gear 101c-2b and the drive gear ring 101d-2 through the injection pipe 201b-2; when decontamination treatment is required, the centrifugal pump 201a can be connected to the decontamination agent source, the centrifugal pump 201a can be controlled to operate, and the electromagnetic nozzle 201b-3 can be opened, so that the decontamination agent can be sprayed onto the drive gear 101c-2b and the drive gear ring 101d-2 to achieve the purpose of cleaning treatment.
[0048] It should be noted importantly that the structures and arrangements of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application (for example, the sizes, scales, structures, shapes and proportions of various elements, and parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any clause of "means-plus-function" is intended to cover the structure that performs the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangements of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0049] In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (that is, those features that are not relevant to the currently considered best mode of implementing the present utility model or those features that are not relevant to the implementation of the present utility model).
[0050] It should be understood that in the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those ordinary technicians who benefit from this disclosure, without excessive experimentation, such development efforts will be a routine work of design, manufacturing and production.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.
Claims
1. A production equipment for anti-slip tiles, characterized by: include, A ball milling component (100) comprising a carrier (101), a ball mill cylinder (101d) being movably mounted on the top of the carrier (101) surface, a discharge port (101d-1) and a feed port (101d-3) being mounted on the left and right ends of the ball mill cylinder (101d), an outer ring fixed sleeve of the ball mill cylinder (101d) being provided with a transmission gear ring (101d-2), and a ball mill cylinder (101d) being movably mounted on the top of the carrier (101) surface. A collecting plate (101b-1) is placed on the right side of the carrier frame (101); a mounting seat (101c) is fixedly connected to the back surface of the carrier frame (101); a motor (101c-1) and a reducer (101c-2) are bolted to the top of the mounting seat (101c); a movable rod (101c-2a) is fixedly mounted on the output end of the reducer (101c-2); and a transmission gear (101c-2b) is fixedly sleeved on the surface of the movable rod (101c-2a); A lubrication treatment component (200), the lubrication treatment component (200) being located at the rear side of a ball mill body (101d), the lubrication treatment component (200) comprising an auxiliary frame (201), the front side of the auxiliary frame (201) being respectively fixedly connected to a centrifugal pump (201a) and a hollow box (201b), the output end of the centrifugal pump (201a) being connected to a transmission pipe (201c), a non-return valve (201c-1) being fixedly mounted on the surface of the transmission pipe (201c), and the inner cavity of the hollow box (201b) being respectively connected to a centrifugal blower (201b-1), an oil injection pipe (201b-2) and an electromagnetic nozzle (201b-3).
2. The production equipment of anti-slip tiles according to claim 1 is characterized by: A positioning corner frame (101b) is fixedly connected to the right side of the back surface of the carrier frame (101), and the positioning corner frame (101b) is adapted to the collection tray (101b-1).
3. The production equipment of anti-slip tiles according to claim 2 is characterized by: The output end of the motor (101c-1) is fixedly connected to the input end of the reducer (101c-2), and a coupling is fixedly installed between the reducer (101c-2) and the movable rod (101c-2a).
4. The production equipment of anti-slip tiles according to claim 3 is characterized by: The number of the transmission gear (101c-2b) and the number of the transmission ring gear (101d-2) are both two, and the transmission gear (101c-2b) is meshed with the transmission ring gear (101d-2).
5. The production equipment of anti-slip tiles according to claim 4 is characterized by: The number of the auxiliary frames (201) is two, and the connection between the auxiliary frames (201) and the stabilizing frame (101a) and the connection between the auxiliary frames (201) and the mounting seat (101c) are both fixedly connected.
6. The production equipment for anti-slip tiles according to claim 5 is characterized by: The centrifugal pump (201a) is fixedly connected to the auxiliary frame (201) via bolts, and the flow direction of the one-way valve (201c-1) is from the centrifugal pump (201a) to the hollow box (201b).
7. The production equipment of anti-slip tiles according to claim 6 is characterized by: There are two electromagnetic nozzles (201b-3), which are located on the inner side of the hollow box (201b) and are both connected to the inner cavity of the hollow box (201b).
8. The production equipment of anti-slip tiles according to claim 6 or 7, characterized in that: A solenoid valve (201b-2a) is fixedly mounted on the surface of the oil filling pipe (201b-2), and one end of the oil filling pipe (201b-2) away from the hollow box (201b) is located above the intersection of the transmission gear (101c-2b) and the transmission gear ring (101d-2).
9. The production equipment of anti-slip tiles according to claim 8, characterized in that: The air outlet end of the centrifugal blower (201b-1) is connected to the bottom of the inner cavity of the hollow box (201b) via an electric valve, and a filter is fixedly installed on the air inlet end of the centrifugal blower (201b-1).
10. The production equipment of anti-slip tiles according to claim 9, characterized in that: The right side of the back surface of the carrier frame (101) is fixedly connected to a stabilizing frame (101a), and the right side of the surface of the movable rod (101c-2a) is movably connected to the stabilizing frame (101a) via a bearing.