Crusher for producing small-particle sodium metasilicate

By designing a multi-stage crushing and screening crusher, the problem that existing equipment cannot automatically recover unqualified raw materials for re-crumbing is solved, efficient crushing and grinding is achieved, and work efficiency and product quality are improved.

CN223010746UActive Publication Date: 2025-06-24江西省欧陶科技有限公司
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Patent Information

Application Number
CN202422042612.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-24
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing sodium metasilicate crushing equipment cannot automatically recover unqualified raw materials for re-crumbing, resulting in poor crushing effect, wasting time and resources, and affecting work efficiency.

Method used

A crusher including a main box, a first crushing box, a second crushing box, a screening plate, a conveying barrel and a grinding chamber is designed. Through multiple crushing and screening, the automatic recovery and re-crumbing of unqualified raw materials are achieved, and the finished product is further ground in the grinding chamber.

Benefits of technology

Automatic recycling and re-crumbing of sodium metasilicate that fails to crush is achieved, improving the crushing effect, saving time for manual classification and repeated crushing, improving work efficiency, and improving product quality through multiple crushing and grinding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crusher for producing small-particle sodium metasilicate, which structurally comprises a main body box, a first crushing box, a second crushing box and a grinding cavity, sodium metasilicate is poured in through a feed port at the upper end of the first crushing box, so that the sodium metasilicate is crushed through a crushing roller under the driving of a third motor and a gear; crushed sodium metasilicate falls into a first screening plate through a bottom leaking opening in the lower end to be screened, then enters a second crushing box to be crushed again, is input into a conveying barrel after being screened through a second screening plate, is conveyed into the first crushing box under conveying of a spiral auger and then is crushed again, and therefore back-and-forth crushing work of sodium metasilicate is achieved. The crushing effect and efficiency are higher, the situation that the subsequent production efficiency is affected by a large amount of sodium metasilicate with the poor crushing effect in single crushing is avoided, and then the crushed sodium metasilicate falls into the grinding cavity and is ground into small particles under the action of the grinding cone, so that the production effect is better, and the product quality is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of sodium metasilicate production equipment, in particular to a crusher for producing small-particle sodium metasilicate. Background Art

[0002] Sodium metasilicate is mainly used as an analytical reagent, a fabric fire retardant, an adhesive, a hardening agent, a weight-increasing agent, and a filler. It is easily soluble in water, soluble in dilute sodium hydroxide solution, insoluble in ethanol and acid, and is harmful to human skin. When producing, it needs to be crushed into small particles by a crusher.

[0003] However, after the current sodium metasilicate crushing equipment crushes it, it cannot automatically recycle and crush unqualified raw materials. It still needs to be manually re-screened and poured in again for crushing. Moreover, most crushing equipment performs single crushing treatment. Therefore, when sodium metasilicate is crushed into small particles, the crushing effect is not good, and it wastes working time for classification, recycling, and re-crushing, affecting work efficiency.

[0004] Therefore, a crusher for producing small-particle sodium metasilicate is proposed. Content of the Utility Model

[0005] (I) Technical Problems to be Solved

[0006] In order to overcome the deficiencies of the prior art, a crusher for producing small-particle sodium metasilicate is proposed to solve the problems that when sodium metasilicate is crushed into small particles, the crushing effect is not good, and it wastes working time for classification, recycling, and re-crushing, affecting work efficiency.

[0007] (II) Technical Solutions

[0008] The utility model is realized through the following technical solutions: The utility model provides a crusher for producing small-particle sodium metasilicate, which includes a main body box, and support feet are arranged at the bottom end of the main body box.

[0009] A first crushing box and a second crushing box are arranged on two misaligned surfaces of the upper and lower parts of the main body box, and the bottom end of the first crushing box is connected to the top end of the second crushing box through a first screening plate. An internal screening cavity is arranged at the upper part of the main body box, and the first crushing box and the second crushing box are located inside the internal screening cavity. An inclined guide plate is arranged at the bottom end of the first screening plate. A transmission cylinder runs through the first screening plate, the guide plate, and the top end of the main body box in the middle of the internal screening cavity. A second screening plate is arranged at the bottom end of the second crushing box and is connected to the transmission cylinder.

[0010] A grinding chamber is provided at the bottom of the internal screening chamber, and a blanking port penetrating the main body box is provided at the lower end of the grinding chamber. The main body box is connected with an installation and fixing guide frame with an opening on one side at the blanking port, and a second motor is installed at the bottom end of the installation and fixing guide frame. A grinding cone is installed inside the grinding chamber, and the bottom fixed shaft of the grinding cone is connected to the installation and fixing guide frame through a bearing. The output end of the second motor is connected to the fixed shaft.

[0011] Furthermore, crushing rollers are symmetrically connected inside the first crushing box and the second crushing box through bearings. Feeding ports are provided at the upper ends of the first crushing box and the second crushing box, and bottom leakage ports are provided at the lower ends of the first crushing box and the second crushing box. Gears are provided on the outer sides of the crushing rollers, and the gears are meshed with each other. A third motor is installed on the outer sides of the first crushing box and the second crushing box through a fixing frame, and the output end of the third motor is connected to one side of the crushing roller.

[0012] Furthermore, a covering and receiving port is provided at the feeding port at the upper end of the second crushing box, and the bottom end of the first screening plate is located inside the covering and receiving port.

[0013] Furthermore, a spiral auger is connected inside the transmission cylinder through a bearing. A first motor is installed at the top end of the transmission cylinder, and the output end of the first motor is connected to the spiral auger. A discharge pipe is provided on the outer side at the top end of the transmission cylinder above the feeding port of the first crushing box.

[0014] Furthermore, side guard plates are provided upward on the outer sides of the first screening plate and the second screening plate, and funnel-shaped converging and feeding ports are centrally provided inward at the bottom ends of the first screening plate and the second screening plate.

[0015] Furthermore, an observation window and a control panel are installed on the outer side of the main body box.

[0016] (III) Beneficial effects

[0017] The present utility model has the following beneficial effects compared with the prior art:

[0018] In the present utility model, sodium metasilicate is poured into the first crushing box through the feeding port, and is subjected to the first crushing treatment under the action of the crushing rollers. The crushed sodium metasilicate falls onto the first screening plate and is screened during the downward process, so that the unqualified sodium metasilicate enters the second crushing box downward to achieve the second crushing work, and then falls into the second screening plate for screening. The unqualified sodium metasilicate enters the transmission cylinder and is re-input into the first crushing box for recycling and crushing, so as to avoid the situation of poor single crushing effect of sodium metasilicate, and realize the automatic recycling and re-crushing of the unqualified crushed sodium metasilicate, avoiding manual classification and pouring, making the work efficiency higher and saving working time.

[0019] In the present utility model, the qualified sodium metasilicate is screened out by the first screening plate and the second screening plate and falls into the grinding cavity. The grinding cone driven by the second motor grinds the sodium metasilicate again, so as to enhance the forming efficiency of the sodium metasilicate, make the forming effect of the product better, and achieve the purpose of better quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] By reading the following detailed description of the non-restrictive embodiments with reference to the accompanying drawings, other features, objects and advantages of the present utility model will become more obvious:

[0021] Figure 1 is a schematic structural diagram of the present utility model;

[0022] Figure 2 is a schematic internal structural diagram of the present utility model;

[0023] Figure 3 is a schematic top view structural diagram of the first screening plate of the present utility model;

[0024] Figure 4 is a schematic top view structural diagram of the second screening plate of the present utility model;

[0025] Figure 5 is a schematic top view structural diagram of the first crushing box and the second crushing box of the present utility model;

[0026] In the figure: main body box - 1, observation window - 2, control panel - 3, support feet - 4, feed inlet - 5, transmission cylinder - 6, first motor - 7, discharge pipe - 8, internal screening cavity - 9, first crushing box - 10, guide plate - 11, second crushing box - 12, covering receiving port - 13, first screening plate - 14, crushing roller - 15, bottom leak port - 16, second screening plate - 17, grinding cavity - 18, grinding cone - 19, blanking port - 110, installation and fixing guide frame - 111, second motor - 112, spiral auger - 113, side guard plate - 114, collecting and conveying port - 115, fixing frame - 116, gear - 117, third motor - 118. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0028] Please refer to Figure 1 and Figure 2, the utility model provides a crusher for producing small particle sodium metasilicate, which includes a main body box 1. Support feet 4 are arranged at the bottom end of the main body box 1 to increase the bottom height, facilitating the discharging work at the lower end. An observation window 2 and a control panel 3 are installed on the outer side of the main body box 1. The observation window 2 enables the staff to observe the screening situation inside the main body box 1, and the control panel 3 makes the working effect better.

[0029] A first crushing box 10 and a second crushing box 12 are arranged on two offset surfaces of the upper and lower parts of the main body box 1, so as to form a height difference up and down, facilitating the downward feeding work. The bottom end of the first crushing box 10 is connected to the top end of the second crushing box 12 through a first screening plate 14, so that the raw materials crushed in the first crushing box 10 are input into the second crushing box 12 after being screened by the first screening plate 14. An internal screening cavity 9 is provided in the upper part of the main body box 1 to facilitate the installation of the first crushing box 10 and the second crushing box 12, and to facilitate the qualified raw materials to fall downward. The first crushing box 10 and the second crushing box 12 are located inside the internal screening cavity 9, saving working time. An inclined guide plate 11 is arranged at the bottom end of the first screening plate 14, so that the qualified raw materials screened by the first screening plate 14 are fed downward under the action of the guide plate 11. And the inclined setting of the guide plate 11 facilitates downward discharging. A transmission cylinder 6 passing through the first screening plate 14, the guide plate 11 and the top end of the main body box 1 is arranged in the middle of the internal screening cavity 9 to realize upward transmission of raw materials. A second screening plate 17 is arranged at the bottom end of the second crushing box 12 and connected to the transmission cylinder 6, so that the second screening plate 17 screens the raw materials crushed in the second crushing box 12 again. In this way, two crushing operations are realized under the action of the first crushing box 10 and the second crushing box 12, making the crushing effect better. A spiral auger 113 is connected inside the transmission cylinder 6 through a bearing. A first motor 7 is installed at the top end of the transmission cylinder 6, and the output end of the first motor 7 is connected to the spiral auger 113. An outlet pipe 8 is arranged outside the top end of the transmission cylinder 6 above the feed inlet 5 of the first crushing box 10. When the first motor 7 drives the spiral auger 113 to rotate, the unqualified raw materials entering the transmission cylinder 6 are input into the first crushing box 10 again through the outlet pipe 8 for crushing work, making the working efficiency better. The raw materials are automatically screened, classified and crushed again, saving subsequent classification and working time, making the working efficiency and progress higher, and making the raw materials undergo cyclic crushing during crushing, making the crushing effect better.

[0030] A grinding chamber 18 is arranged at the bottom of the internal screening chamber 9, and the upper end of the grinding chamber 18 is arranged to be an inclined funnel shape, which is convenient for downward feeding, and a feeding port 110 which passes through the main box 1 is arranged at the lower end of the grinding chamber 18, and a mounting and fixing guide frame 111 with an opening on one side is connected to the main box 1 at the feeding port 110, and a second motor 112 is arranged at the bottom of the mounting and fixing guide frame 111, a grinding cone 19 is arranged inside the grinding chamber 18, and a fixed shaft at the bottom end of the grinding cone 19 is connected to the mounting and fixing guide frame 111 through a bearing, and an output end of the second motor 112 is connected to the fixed shaft, and the grinding chamber 18 and the grinding cone 19 are arranged to be in a friction pattern, so that the second motor 112 drives the fixed shaft to make the grinding cone 19 grind the raw material, so that the crushed sodium metasilicate raw material is ground again, so that the generated product quality is better and the crushing effect of the sodium metasilicate is enhanced.

[0031] See also Figure 1 and Figure 5 The first crushing box 10 and the second crushing box 12 are symmetrically connected with crushing rollers 15 through bearings, the upper ends of the first crushing box 10 and the second crushing box 12 are provided with feeding ports 5, the lower ends of the first crushing box 10 and the second crushing box 12 are provided with bottom leak ports 16, the outer sides of the crushing rollers 15 are provided with gears 117, and the gears 117 are meshed and connected, the outer sides of the first crushing box 10 and the second crushing box 12 are installed with a third motor 118 through a fixed frame 116, and the output end of the third motor 118 is connected to one side of the crushing roller 15, so that when the third motor 118 drives the gear 117 to rotate, the crushing rollers 15 inside the first crushing box 10 and the second crushing box 12 can crush the raw materials, and the crushing effect is enhanced by crushing twice up and down, and the upper end of the second crushing box 12 is provided with a covering receiving port 13, and the bottom end of the first screening plate 14 is located inside the covering receiving port 13, so that the raw materials of the first screening plate 14 in the downward screening process can be prevented from jumping out when entering the second crushing box 12.

[0032] See also Figure 3 and Figure 4 The first screening plate 14 and the second screening plate 17 are provided with side guard plates 114 on the outer sides to prevent the raw materials from running out, and the first screening plate 14 and the second screening plate 17 are provided with funnel-shaped collecting and feeding ports 115 at the bottom ends to collect the raw materials and make unloading more convenient.

[0033] Working principle: When in use, first connect the control panel 3, the first motor 7, the second motor 112 and the third motor 118 to an external power source. Then pour the sodium metasilicate raw material into the interior of the first crushing box 10 through the feed port 5. Under the action of the third motor 118 and the gear 117, the crushing roller 15 rotates to crush the raw material. The crushed raw material falls downward onto the first screening plate 14, and the raw material is screened by the first screening plate 14 for the crushed raw material. The qualified raw material passes downward through the guide plate 11, while the unqualified raw material enters the second crushing box 12 through the covering material receiving port 13 for crushing. The raw material falls downward after being crushed in the second crushing box 12 and is screened on the second screening plate 17. The qualified raw material screened by the second screening plate 17 falls into the grinding chamber 18, while the unqualified raw material screened is input into the transmission cylinder 6 through the collecting and conveying port 115. When the first motor 7 drives the spiral auger 113 to rotate, the raw material passes through the discharge pipe 8 again and is input into the first crushing box 10 for re-crushing. The qualified raw material is ground under the drive of the second motor 112 when the grinding cone 19 rotates, and is discharged from the bottom opening of the material discharge port 110, thus completing the work.

[0034] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A crusher for producing small-particle sodium metasilicate, comprising a main body box (1), wherein the bottom end of the main body box (1) is provided with a support foot (4), characterized in that ; The upper and lower offset surfaces of the main box (1) are provided with a first crushing box (10) and a second crushing box (12), and the bottom end of the first crushing box (10) is connected to the top end of the second crushing box (12) through a first screening plate (14); an internal screening chamber (9) is provided at the top of the main box (1), and the first crushing box (10) and the second crushing box (12) are located inside the internal screening chamber (9); an inclined guide plate (11) is provided at the bottom end of the first screening plate (14); a transmission cylinder (6) penetrating the first screening plate (14), the guide plate (11) and the top end of the main box (1) is provided in the middle of the internal screening chamber (9); and a second screening plate (17) is provided at the bottom end of the second crushing box (12) and connected to the transmission cylinder (6); A grinding chamber (18) is arranged at the bottom end of the internal screening chamber (9), and a material discharge port (110) penetrating the main body box (1) is arranged at the bottom end of the grinding chamber (18); a mounting and fixing guide frame (111) with an opening on one side is connected to the main body box (1) at the material discharge port (110), and a second motor (112) is installed at the bottom end of the mounting and fixing guide frame (111); a grinding cone (19) is installed inside the grinding chamber (18), and a fixed shaft at the bottom end of the grinding cone (19) is connected to the mounting and fixing guide frame (111) via a bearing, and an output end of the second motor (112) is connected to the fixed shaft.

2. A crusher for producing small-particle sodium metasilicate according to claim 1, characterized in that: Crushing rollers (15) are symmetrically connected to the first crushing box (10) and the second crushing box (12) via bearings; a feed port (5) is provided at the upper end of the first crushing box (10) and the second crushing box (12); a bottom outlet (16) is provided at the lower end of the first crushing box (10) and the second crushing box (12); a gear (117) is provided on the outer side of the crushing roller (15); and the gears (117) are meshingly connected; a third motor (118) is installed on the outer side of the first crushing box (10) and the second crushing box (12) via a fixing frame (116); and an output end of the third motor (118) is connected to one side of the crushing roller (15).

3. A crusher for producing small-particle sodium metasilicate according to claim 2, characterized in that: The upper feed opening (5) of the second crushing box (12) is provided with a covering material receiving opening (13), and the bottom end of the first screening plate (14) is located inside the covering material receiving opening (13).

4. A crusher for producing small-particle sodium metasilicate according to claim 1, characterized in that: The transmission cylinder (6) is internally connected to a spiral auger (113) via a bearing, a first motor (7) is mounted on the top end of the transmission cylinder (6), and an output end of the first motor (7) is connected to the spiral auger (113), and a discharge pipe (8) is provided on the outside of the top end of the transmission cylinder (6) and is located above the feed port (5) of the first crushing box (10).

5. A crusher for producing small-particle sodium metasilicate according to claim 1, characterized in that: Side guard plates (114) are provided on the outer sides of the first screening plate (14) and the second screening plate (17) facing upwards, and funnel-shaped material collection ports (115) are centrally provided on the bottom ends of the first screening plate (14) and the second screening plate (17) facing inwards.

6. A crusher for producing small-particle sodium metasilicate according to claim 1, characterized in that: An observation window (2) and a control panel (3) are installed on the outside of the main box (1).