Automatic spraying device for release agent

Abstract

The utility model relates to the technical field of mold release agent spraying, in particular to an automatic mold release agent spraying device which comprises a forming grinding tool body and a controller, an automatic mold release agent spraying driving assembly is arranged on the top of a shell of the forming grinding tool body, and a spiral mold release agent spraying mechanism is arranged on the automatic mold release agent spraying driving assembly. The release agent spiral spraying mechanism comprises a horizontal displacement assembly, a vertical displacement assembly and a spray head fixing frame. The horizontal displacement assembly comprises a first sliding guide rail, a first driving displacement lead screw and a first sliding block. The vertical displacement assembly comprises a second sliding guide rail, a second displacement lead screw and a second sliding block. According to the mold release agent spraying device, the mold release agent spiral type spraying mechanism is arranged to conduct spiral rotary type spraying on the mold, it can be ensured that the mold release agent is evenly coated on the surface of the mold through continuous rotating action, the overlapping or spraying missing phenomenon is avoided, the mold release agent spraying device is suitable for mold release agent spraying of a complex geometric structure, dead corners existing in the spraying process are reduced, and the spraying efficiency is improved. And the lubricity of each corner of the die is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mold release agent spraying, in particular to an automatic spraying device for mold release agent. Background Technique

[0002] A mold release agent is a functional coating substance used between a mold and a workpiece. Its main function is to facilitate the smooth detachment of the workpiece from the mold, while protecting the mold and improving the surface quality of the workpiece. During the molding process of materials such as rubber, plastic, and polyurethane, these materials are prone to adhering to the mold surface during the curing process, and the mold release agent can form an isolation layer to avoid direct contact between the workpiece and the mold, ensuring that the workpiece can be detached from the mold completely and smoothly.

[0003] Most of the existing operations are carried out by manual spraying and automatic spraying equipment. Manual spraying consumes a lot of manpower and has low work efficiency. Due to human factors, there will be phenomena such as missed spraying or untimely spraying, resulting in unstable product quality; most automatic spraying is telescopic spraying, and the spraying effect is not good, and there are easy to be spraying dead angles, especially for the spraying of molds with multiple depressions or fine structures. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic spraying device for mold release agent to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] An automatic spraying device for mold release agent, including a forming mold body and a controller. A mold release agent automatic spraying driving assembly is arranged on the top of the shell of the forming mold body. A mold release agent spiral spraying mechanism is arranged on the mold release agent automatic spraying driving assembly. The mold release agent spiral spraying mechanism includes a horizontal displacement assembly, a vertical displacement assembly and a nozzle fixing frame;

[0007] The horizontal displacement assembly includes a first sliding guide rail, a first driving displacement lead screw and a first sliding block. The first driving displacement lead screw is parallel to the top of the first sliding guide rail. Both ends of the first driving displacement lead screw are fixed to the top ends of both ends of the first sliding guide rail through first bearing seats. The first sliding block penetrates and slides on the first driving displacement lead screw. The bottom of the first sliding block is slidably connected to the first sliding guide rail through a sliding card slot;

[0008] The vertical displacement assembly includes a second sliding guide rail, a second displacement lead screw, and a second sliding block. One end of the bottom of the second sliding guide rail is fixedly connected to the bottom of the first sliding block. The second displacement lead screw is parallel to and located on the second sliding guide rail. Both ends of the second displacement lead screw are fixed to the tops of both ends of the second sliding guide rail through second bearing seats. The second sliding block is slidably disposed through the second displacement lead screw, and the bottom of the second sliding block is slidably connected to the second sliding guide rail through a sliding card slot.

[0009] The nozzle fixing bracket is fixed to the outer wall of one side of the second sliding block. A fixing groove for fixing the release agent nozzle is provided on the nozzle fixing bracket. A vision camera is provided at the bottom of the nozzle fixing bracket, and the vision camera is electrically connected to the controller through a wire.

[0010] As a preferred solution of the present utility model, a first motor is connected to the outer wall of one end of the first sliding guide rail, and the first driving displacement lead screw passes through the first bearing seat and is connected to the output end of the first motor through a coupling.

[0011] As a preferred solution of the present utility model, a second motor is connected to the outer wall of one end of the second sliding guide rail, and the second displacement lead screw passes through the second bearing seat and is connected to the output end of the second motor.

[0012] As a preferred solution of the present utility model, the release agent automatic spraying driving assembly includes a fixed seat on one side of the top of the housing above the mold opening of the molding mold body. A first electric telescopic rod is connected in parallel to the top of the fixed seat. The output end of the first electric telescopic rod is vertically connected to a second electric telescopic rod. A vision positioning camera is provided on one side of the output end of the bottom of the second electric telescopic rod, and the vision positioning camera is electrically connected to the controller through a wire.

[0013] As a preferred solution of the present utility model, the output end of the bottom of the second electric telescopic rod is fixed to the end of the first sliding guide rail away from the first motor.

[0014] As a preferred solution of the present utility model, both the first motor and the second motor are electrically connected to the controller through wires.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] In view of the problems raised in the background art, the present application provides a mold release agent spiral spraying mechanism to perform spiral rotary spraying on the mold. Through continuous rotational movement, it can ensure that the mold release agent is evenly coated on the mold surface, avoiding overlapping or missed spraying phenomena, and is suitable for spraying mold release agents on molds with complex geometric structures; the spraying method, through rotation and spiral movement, reduces the dead angles existing in the spraying process, improves the lubricity of each corner of the mold, and is particularly suitable for molds with multiple depressions or fine structures; the spiral rotary spraying is uniform in spraying, reduces the usage amount of the mold release agent, avoids material waste, and thus reduces the overall production cost; the uniform mold release agent layer makes the surface of the molded product smoother, reduces the need for post-processing, and ensures the stability of the quality of each batch of products;

[0017] Compared with the straight up and down spraying, the spiral rotary spraying reduces the dead angles existing in the spraying process, improves the lubricity of each corner of the mold, and is particularly suitable for molds with multiple depressions or fine structures.

[0018] During spraying, the spraying nozzle is fixed inside the fixing groove of the nozzle fixing frame. The controller is started, and the controller controls the operation of the first electric telescopic rod and the second electric telescopic rod according to the visual positioning camera on one side of the bottom of the second electric telescopic rod to drive the mold release agent spiral spraying mechanism to move into the mold after mold opening. The controller controls the first motor and the second motor to perform forward and reverse rotational movements. When the first motor rotates, it drives the first driving displacement screw rod to rotate, further driving the first sliding block on the first driving displacement screw rod to slide horizontally back and forth. Since the nozzle fixing frame is connected to the first sliding block through the first sliding guide rail of the vertical displacement component, it further drives the nozzle fixing frame to move back and forth horizontally. When the second motor drives the second displacement screw rod to rotate, the second sliding block slides vertically on the second displacement screw rod. Since the nozzle fixing frame is fixed to the second sliding block, it further drives the nozzle fixing frame to move vertically. The controller controls the first motor and the second motor to start back and forth to perform spiral rotary movement on the nozzle fixing frame, driving the nozzle on the nozzle fixing frame to perform spiral rotary spraying on the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a side view of the overall forming mold body of the present utility model;

[0020] Figure 2 It is a side view of the overall mold release agent spiral spraying mechanism of the present utility model;

[0021] Figure 3 It is a structural schematic diagram of the overall mold release agent spiral spraying mechanism of the present utility model;

[0022] Figure 4 It is a connection block diagram of the controller and the equipment of the present utility model.

[0023] In the figure: 1. Forming mold body; 2. Automatic spraying driving assembly of mold release agent; 21. Fixed seat; 22. First electric telescopic rod; 23. Second electric telescopic rod; 3. Spiral spraying mechanism of mold release agent; 31. Horizontal displacement assembly; 311. First sliding guide rail; 312. First driving displacement screw rod; 3121. First bearing seat; 313. First sliding block; 314. First motor; 32. Vertical displacement assembly; 33. Nozzle fixing frame; 321. Second sliding guide rail; 322. Second displacement screw rod; 323. Second sliding block; 3221. Second bearing seat; 324. Second motor. Specific implementation mode

[0024] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described.

[0025] Embodiment

[0026] In this application document, each device adopts a conventional model in the prior art. The spiral rotation motion control mode is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the art. Therefore, this application document will not be explained in detail.

[0027] Please refer to Figures 1-4 , the present invention provides a technical solution: an automatic spraying device for mold release agent, including a forming mold body 1 and a controller. A mold release agent automatic spraying driving assembly 2 is arranged on the top of the shell of the forming mold body 1, and a mold release agent spiral spraying mechanism 3 is arranged on the mold release agent automatic spraying driving assembly 2.

[0028] The mold release agent automatic spraying driving assembly 2 includes a fixed seat 21 located on one side of the top of the shell above the mold opening of the forming mold body 1. A first electric telescopic rod 22 is connected in parallel to the top of the fixed seat 21. The output end of the first electric telescopic rod 22 is vertically connected with a second electric telescopic rod 23. A visual positioning camera is arranged on one side of the output end of the second electric telescopic rod 23 at the bottom. The visual positioning camera is electrically connected to the controller through a wire; the output end of the second electric telescopic rod 23 at the bottom is fixed to the end of the first sliding guide rail 311 far away from the first motor 314.

[0029] It should be noted that in this embodiment, the first electric telescopic rod 22 and the second electric telescopic rod 23 are electrically connected to the controller through wires. The controller receives the visual information of the visual positioning camera at the bottom of the second electric telescopic rod 23, automatically calculates and adjusts the running tracks of the first electric telescopic rod 22 and the second electric telescopic rod 23, so that the spraying mechanism can flexibly enter the interior of the mold after mold opening for precise spraying.

[0030] Please refer toFigure 1 , 3 and 4, the mold release agent spiral spraying mechanism 3 includes a horizontal displacement component 31, a vertical displacement component 32 and a nozzle fixing frame 33; the horizontal displacement component 31 includes a first sliding guide rail 311, a first driving displacement screw 312 and a first sliding block 313. The first driving displacement screw 312 is parallel and located at the top of the first sliding guide rail 311. Both ends of the first driving displacement screw 312 are fixed to the top ends of both ends of the first sliding guide rail 311 through first bearing seats 3121. The first sliding block 313 is slidably penetrated on the first driving displacement screw 312. The bottom of the first sliding block 313 is slidably connected to the first sliding guide rail 311 through a sliding card slot; the vertical displacement component 32 includes a second sliding guide rail 321, a second displacement screw 322 and a second sliding block 323. One end of the bottom of the second sliding guide rail 321 is fixedly connected to the bottom of the first sliding block 313. The second displacement screw 322 is parallel and located on the second sliding guide rail 321. Both ends of the second displacement screw 322 are fixed to the top ends of both ends of the second sliding guide rail 321 through second bearing seats 3221. The second sliding block 323 is slidably penetrated on the second displacement screw 322. The bottom of the second sliding block 323 is slidably connected to the second sliding guide rail 321 through a sliding card slot; the nozzle fixing frame 33 is fixed to the outer wall of one side of the second sliding block 323. The nozzle fixing frame 33 is provided with a fixing groove for fixing the mold release agent nozzle. A vision camera is arranged at the bottom of the nozzle fixing frame 33. The vision camera is electrically connected to the controller through a wire; one end of the outer wall of the first sliding guide rail 311 is connected with a first motor 314. The first driving displacement screw 312 penetrates through the first bearing seat 3121 and is connected to the output end of the first motor 314 through a coupling; one end of the outer wall of the second sliding guide rail 321 is connected with a second motor 324. The second displacement screw 322 penetrates through the second bearing seat 3221 and is connected to the output end of the second motor 324; both the first motor 314 and the second motor 324 are electrically connected to the controller through wires.

[0031] It should be noted that in this embodiment, the present application sets the mold release agent spiral spraying mechanism 3 to perform spiral rotary spraying on the mold. Through continuous rotary motion, it can ensure that the mold release agent is evenly coated on the mold surface, avoiding the phenomena of overlap or missed spraying, and is suitable for spraying the mold release agent on molds with complex geometric structures; the spraying method is through rotary and spiral motions, reducing the dead angles existing in the spraying process, improving the lubricity of each corner of the mold, and is especially suitable for molds with multiple depressions or microstructures; the spiral rotary spraying is uniform in spraying, reducing the usage amount of the mold release agent, avoiding material waste, and thus reducing the overall production cost; the uniform mold release agent layer makes the surface of the molded product smoother, reducing the need for post-processing and ensuring the stability of the quality of each batch of products;

[0032] Furthermore, compared with the up-and-down spraying method, the spiral rotary spraying reduces the dead angles during the spraying process, improves the lubricity of every corner of the mold, and is especially suitable for molds with multiple depressions or microstructures.

[0033] Furthermore, the spray head is fixed inside a special fixing frame, which ensures the stability and accuracy during the spraying process. There are fastening screws inside the fixing frame, taking into account the operational convenience and adjustability to adapt to molds of different sizes and shapes.

[0034] Furthermore, the use of a vision positioning camera provides high-precision positioning capabilities for the spiral rotary spraying process. The camera is located on one side of the bottom of the second electric telescopic rod 23 and can capture the position and status of the mold in real time, facilitating the controller to perform forward and reverse rotation control on the first motor 314 and the second motor 324.

[0035] Furthermore, both the first motor 314 and the second motor 324 are electrically connected to the controller through wires. The controller realizes the spiral rotary motion of the spray head fixing frame 33 by controlling the start and stop of the first motor 314 and the second motor 324. This motion mode makes the spraying more uniform, avoids repetition or omission, improves the coverage rate and quality of the release agent. The spiral rotary spraying not only ensures the comprehensiveness of spraying but also improves the production efficiency and reduces product defects and the need for re-spraying caused by improper manual spraying.

[0036] Furthermore, during spraying, the controller receives the visual information from the vision camera at the bottom of the spray head fixing frame 33, automatically calculates and adjusts to control the first motor 314 and the second motor 324 to perform forward and reverse rotation motions. When the first motor 314 rotates, it drives the first driving displacement screw rod 312 to rotate, further driving the first sliding block 313 on the first driving displacement screw rod 312 to slide horizontally back and forth. Since the spray head fixing frame 33 is connected to the first sliding block 313 through the first sliding guide rail 311 of the vertical displacement assembly 32, it further drives the spray head fixing frame 33 to move back and forth horizontally. When the second motor 324 drives the second displacement screw rod 322 to rotate, the second sliding block 323 slides vertically on the second displacement screw rod 322. Since the spray head fixing frame 33 is fixed to the second sliding block 323, it further drives the spray head fixing frame 33 to move vertically. The controller controls the first motor 314 and the second motor 324 to start and stop back and forth to perform a spiral rotary motion on the spray head fixing frame 33, driving the spray head on the spray head fixing frame 33 to perform spiral rotary spraying on the mold.

[0037] The working process of the present utility model:

[0038] When using spraying, fix the spraying nozzle inside the fixing groove of the nozzle fixing frame 33, start the controller and the release agent supply device. The controller controls the operation of the first electric telescopic rod 22 and the second electric telescopic rod 23 according to the visual positioning camera on one side of the bottom of the second electric telescopic rod 23, driving the release agent spiral spraying mechanism 3 to move into the mold after mold opening. The controller receives the visual information from the visual camera at the bottom of the nozzle fixing frame 33, automatically calculates and adjusts to control the first motor 314 and the second motor 324 to perform forward and reverse rotational movements. When the first motor 314 rotates, it drives the first driving displacement screw rod 312 to rotate, further driving the first sliding block 313 on the first driving displacement screw rod 312 to slide horizontally back and forth. Since the nozzle fixing frame 33 is connected to the first sliding block 313 through the first sliding guide rail 311 of the vertical displacement assembly 32, it further drives the nozzle fixing frame 33 to move back and forth horizontally. When the second motor 324 drives the second displacement screw rod 322 to rotate, the second sliding block 323 slides vertically on the second displacement screw rod 322. Since the nozzle fixing frame 33 is fixed to the second sliding block 323, it further drives the nozzle fixing frame 33 to move vertically. The controller controls the first motor 314 and the second motor 324 to start back and forth to perform a spiral rotational movement on the nozzle fixing frame 33, driving the nozzle on the nozzle fixing frame 33 to perform a spiral rotational spraying on the mold.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic spraying device for a mold release agent, comprising a molding mold body (1) and a controller, characterized in that: A mold release agent automatic spraying drive assembly (2) is provided on the top of the shell of the molding mold body (1); a mold release agent spiral spraying mechanism (3) is provided on the mold release agent automatic spraying drive assembly (2); the mold release agent spiral spraying mechanism (3) comprises a horizontal displacement assembly (31), a vertical displacement assembly (32) and a spray head fixing frame (33); The horizontal displacement assembly (31) comprises a first sliding guide rail (311), a first driving displacement screw rod (312) and a first sliding block (313); the first driving displacement screw rod (312) is located parallel to the top of the first sliding guide rail (311); two ends of the first driving displacement screw rod (312) are fixed to the top of two ends of the first sliding guide rail (311) through a first bearing seat (3121); the first sliding block (313) penetrates and slides on the first driving displacement screw rod (312); the bottom of the first sliding block (313) is slidably connected to the first sliding guide rail (311) through a sliding slot; The vertical displacement assembly (32) comprises a second sliding guide rail (321), a second displacement screw rod (322), and a second sliding block (323); the bottom of one end of the second sliding guide rail (321) is fixedly connected to the bottom of the first sliding block (313); the second displacement screw rod (322) is located parallel to the second sliding guide rail (321); the two ends of the second displacement screw rod (322) are fixed to the top of the two ends of the second sliding guide rail (321) through a second bearing seat (3221); the second sliding block (323) is slidably located on the second displacement screw rod (322); the bottom of the second sliding block (323) is slidably connected to the second sliding guide rail (321) through a sliding slot; The nozzle fixing frame (33) is fixed to an outer wall of one side of the second sliding block (323), and a fixing groove for fixing the release agent nozzle is provided on the nozzle fixing frame (33). A visual camera is provided at the bottom of the nozzle fixing frame (33), and the visual camera is electrically connected to the controller via a wire.

2. The automatic spraying device for a release agent according to claim 1, characterized in that: The outer wall of one end of the first sliding guide rail (311) is connected to a first motor (314), and the first driving displacement screw rod (312) passes through the first bearing seat (3121) and is connected to the output end of the first motor (314) through a coupling.

3. The automatic spraying device for a release agent according to claim 1, characterized in that: The outer wall of one end of the second sliding guide rail (321) is connected to a second motor (324), and the second displacement screw rod (322) passes through the second bearing seat (3221) and is connected to the output end of the second motor (324).

4. The automatic spraying device for a release agent according to claim 1, characterized in that: The release agent automatic spraying drive assembly (2) comprises a fixing seat (21) located on one side of the top of the shell body above the mold opening of the forming mold body (1); a first electric telescopic rod (22) is connected in parallel to the top of the fixing seat (21); a second electric telescopic rod (23) is vertically connected to the output end of the first electric telescopic rod (22); a visual positioning camera is arranged on one side of the output end at the bottom of the second electric telescopic rod (23); and the visual positioning camera is electrically connected to the controller via a wire.

5. The automatic spraying device for a release agent according to claim 4, characterized in that: The bottom output end of the second electric telescopic rod (23) is fixed to the end of the first sliding guide rail (311) away from the first motor (314).

6. The automatic spraying device for a release agent according to claim 2, characterized in that: The first motor (314) and the second motor (324) are both electrically connected to the controller via wires.

Images