Coffee screening mechanism capable of recycling coffee shells

By introducing a combination design of a vibration motor and a screening network into the coffee screening mechanism, the problem of low bean output rate caused by insufficient wind force in the prior art is solved, and efficient separation between coffee shells and coffee beans is achieved and quality improvement is achieved.

CN223011118UActive Publication Date: 2025-06-24BAO SHAN BESTAIN COFFEE CO LTD
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Patent Information

Application Number
CN202422037140.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-24
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

When there are many coffee shells in existing coffee shells, insufficient wind force causes some shells to be blown away, resulting in low bean output rate and poor performance.

Method used

A coffee screening mechanism including a screening box and a dehull assembly is designed, and the screening box vibration is driven by a vibrating motor, and the coffee shell and coffee beans are sieved and separated by the first and second screening nets, and the separation efficiency is improved through the dehull assembly and the inclined seat.

Benefits of technology

It effectively improves the quality of coffee sieving, ensures efficient separation of coffee shells and coffee beans, and improves bean yield and equipment performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a coffee screening mechanism capable of recovering coffee shells, which belongs to the technical field of coffee screening, and comprises a screening box and a shelling component, the screening mechanism is arranged in the screening box, and the screening mechanism comprises vibration motors fixedly mounted on the outer walls of the left side and the right side of the screening box; and two supporting frames are fixedly mounted in the screening box, and a first screening net is fixedly mounted at the top of the supporting frame at the top. According to the coffee screening mechanism capable of recycling the coffee shells, the coffee shells and coffee beans can be conveniently separated under the action of the shelling assembly, the screening box can be conveniently driven to vibrate under the action of the vibration motor, and the coffee shells and the coffee beans are screened and separated under the action of the first screening net and the second screening net; and meanwhile, the coffee shells and the coffee beans are subjected to coarse separation and fine separation through the two screening nets, so that the screening quality is improved while the coffee shells and the coffee beans are separated conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of coffee screening, in particular to a coffee screening mechanism capable of recycling coffee shells. Background Art

[0002] The coffee screening mechanism for recyclable coffee shells is a mechanical equipment that plays an important role in the coffee bean processing process. Its main function is to separate the coffee beans from their shells through a series of screening and separation steps, and recycle these shells. The mechanism is usually composed of a feed hopper, a screening net, a conveyor belt, a wind or vibration separation device and a recovery system. When working, the coffee fruit or the depulped coffee beans are fed into the feed hopper, and then pass through the screening net to separate the coffee beans and coffee shells according to the weight and size differences. The coffee beans fall through the screening mesh, while the lighter coffee shells are screened out, and then the separated coffee beans and coffee shells are transported to different collection points by the conveyor belt. The coffee shells enter the recycling system and may be used as organic fertilizer, biomass energy or other purposes, while the coffee beans continue to undergo subsequent processing, such as drying, silver skin removal, etc., thereby achieving environmental protection, high efficiency and resource recycling in coffee processing.

[0003] Currently, most of the existing coffee shelling machines are of the single-fan separated type. However, when there are many coffee shells, the wind force blown out by the fan is limited, resulting in part of the shells being unable to be pushed by the wind, resulting in part of the shells being collected together with the coffee beans, resulting in a low bean output rate and poor performance. Therefore, a coffee screening mechanism that can recycle coffee shells is proposed. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a coffee screening mechanism with recyclable coffee shells, which has the advantages of improving the quality of coffee screening and solves the problem that when there are many coffee shells, the wind force blown out by the fan is limited, resulting in part of the shells being unable to be pushed by the wind, resulting in part of the shells being collected together with the coffee beans, resulting in low bean output rate and poor performance.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coffee screening mechanism capable of recycling coffee husks, comprising a screening box and a hulling assembly, wherein a screening mechanism is provided inside the screening box;

[0006] The screening mechanism includes vibration motors fixedly mounted on the left and right outer walls of the screening box, two support frames fixedly mounted inside the screening box, a first screening net fixedly mounted on the top of the top support frame, a second screening net fixedly mounted on the top of the bottom support frame, two inclined seats fixedly mounted on the top of the support frame, and two second guide seats fixedly mounted on the bottom inner wall of the screening box.

[0007] Further, the shelling assembly includes a shelling box fixedly installed on the outer wall of the top of the screening box. A feeding seat is fixedly installed on the outer wall of the top of the shelling box. Driving motors are fixedly installed on the outer walls of the left and right sides of the shelling box, and a shelling roller is fixedly installed on the output shaft of the driving motor.

[0008] Further, communication ports are provided at the top of the screening box and the bottom of the shelling box, and the two communication ports are interconnected. Two first guiding seats are fixedly installed on the inner wall of the bottom of the shelling box, and the cross section of the first guiding seat is a right triangle.

[0009] Further, both the first screening mesh and the second screening mesh are in an inverted "V" shape, the first screening mesh and the second screening mesh are of the same size, the distance between the outer walls on the left and right sides of the first screening mesh is the same as the distance between the outer walls on the left and right sides of the support frame, and the first screening mesh is located directly below the communication port.

[0010] Further, the opposite side outer walls of the two inclined seats on the same side are inclined surfaces, and the shortest distance between the opposite side outer walls of the two inclined seats is the same as the distance between the front and rear inner walls of the support frame.

[0011] Further, two support plates are fixedly installed on the outer walls of the left and right sides of the screening box. A housing collection box is clamped inside the two upper support plates, a first coffee bean collection box is clamped inside the two lower support plates, a second coffee bean collection box is movably installed at the bottom of the screening box. Two discharge ports are provided on each of the left and right sides of the screening box, and a blanking port is provided at the bottom of the screening box.

[0012] Further, the cross section of the second guiding seat is a right triangle, and the shortest distance between the opposite side outer walls of the two second guiding seats is the same as the width of the blanking port.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] For this coffee screening mechanism capable of recycling coffee husks, the shelling assembly facilitates the separation of coffee husks and coffee beans. The vibration motor facilitates driving the screening box to vibrate. The first screening mesh and the second screening mesh are used to screen and separate coffee husks and coffee beans. At the same time, the two screening meshes perform rough separation and fine separation on coffee husks and coffee beans, which not only facilitates the separation of coffee husks and coffee beans but also improves the screening quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 Schematic diagram of the support frame and the first screening mesh of the present utility model;

[0017] Figure 3 Top view structural diagram of the shelling assembly of the present utility model.

[0018] In the figure: 1, screening box; 2, shelling box; 3, feeding seat; 4, driving motor; 5, shelling roller; 6, first guiding seat; 7, vibration motor; 8, support frame; 9, first screening mesh; 10, second screening mesh; 11, inclined seat; 12, second guiding seat; 13, support plate; 14, housing collection box; 15, first coffee bean collection box; 16, second coffee bean collection box. Specific implementation manners

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1 to 3 , a coffee screening mechanism capable of recycling coffee husks in this embodiment includes a screening box 1 and a shelling assembly, and a screening mechanism is provided inside the screening box 1.

[0021] The screening mechanism includes vibration motors 7 fixedly installed on the outer walls of the left and right sides of the screening box 1, two support frames 8 are fixedly installed inside the screening box 1, a first screening mesh 9 is fixedly installed on the top of the top support frame 8, a second screening mesh 10 is fixedly installed on the top of the bottom support frame 8, both the first screening mesh 9 and the second screening mesh 10 are in an inverted "V" shape, the sizes of the first screening mesh 9 and the second screening mesh 10 are the same, the distance between the outer walls on the left and right sides of the first screening mesh 9 is the same as the distance between the outer walls on the left and right sides of the support frame 8, the first screening mesh 9 is directly below the communication port, two inclined seats 11 are fixedly installed on the top of the support frame 8, the opposite side outer walls of the two inclined seats 11 on the same side are inclined surfaces, and the shortest distance between the opposite side outer walls of the two inclined seats 11 is the same as the distance between the front and rear inner walls of the support frame 8. Two second guiding seats 12 are fixedly installed on the bottom inner wall of the screening box 1, the cross-section of the second guiding seat 12 is a right triangle, and the shortest distance between the opposite side outer walls of the two second guiding seats 12 is the same as the width of the feeding port.

[0022] The hulling assembly includes a hulling box 2 fixedly installed on the outer wall of the top of the screening box 1. A feeding seat 3 is fixedly installed on the outer wall of the top of the hulling box 2. Driving motors 4 are fixedly installed on the outer walls of the left and right sides of the hulling box 2. The output shafts of the driving motors 4 are fixedly installed with hulling rollers 5. Communication ports are provided on the top of the screening box 1 and the bottom of the hulling box 2, and the two communication ports are interconnected. Two first guiding seats 6 are fixedly installed on the inner wall of the bottom of the hulling box 2, and the cross section of the first guiding seat 6 is in the shape of a right triangle.

[0023] Two supporting plates 13 are fixedly installed on the outer walls of the left and right sides of the screening box 1. A housing collection box 14 is clamped inside the two upper supporting plates 13, and a first coffee bean collection box 15 is clamped inside the two lower supporting plates 13. A second coffee bean collection box 16 is movably installed at the bottom of the screening box 1. Two discharge ports are provided on each of the left and right sides of the screening box 1, and a feeding port is provided at the bottom of the screening box 1.

[0024] In this embodiment, the two driving motors 4 drive the two hulling rollers 5 to rotate relatively, so as to separate the coffee hulls from the coffee beans.

[0025] In this embodiment, the same side of the text refers to the two upper inclined seats 11 or the two lower inclined seats 11. The function of the inclined seats 11 is to prevent coffee beans from remaining on the top of the support frame 8.

[0026] In this embodiment, the housing collection box 14 collects the housings, the first coffee bean collection box 15 collects the larger coffee beans, and the second coffee bean collection box 16 collects the smaller coffee beans.

[0027] The working principle of the above embodiment is as follows:

[0028] First, start the driving motor 4 to drive the hulling roller 5 to rotate, and then put the coffee into the interior of the hulling box 2 through the feeding seat 3. At this time, the hulls and coffee beans of the coffee are separated by the action of the hulling roller 5. At this time, the coffee hulls and coffee beans will fall on the top of the first screening mesh 9. At the same time, start the vibration motor 7. At this time, the first screening mesh 9 will screen the coffee hulls and coffee beans. The coffee hulls will move to the left and right sides and be collected by the housing collection box 14. Then the coffee beans will fall downward onto the second screening mesh 10 and be screened. The larger coffee beans will move to the left and right sides and be collected by the first coffee bean collection box 15. The smaller coffee beans will move downward and fall into the interior of the second coffee bean collection box 16 for collection.

[0029] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A coffee screening mechanism capable of recycling coffee husks, comprising a screening box (1) and a hulling assembly, characterized in that: The screening box (1) is provided with a screening mechanism inside; The screening mechanism comprises a vibration motor (7) fixedly mounted on the left and right outer walls of a screening box (1); two support frames (8) are fixedly mounted inside the screening box (1); a first screening net (9) is fixedly mounted on the top of the top support frame (8); a second screening net (10) is fixedly mounted on the top of the bottom support frame (8); two tilting seats (11) are fixedly mounted on the top of the support frame (8); and two second guide seats (12) are fixedly mounted on the bottom inner wall of the screening box (1).

2. The coffee screening mechanism for recycling coffee shells according to claim 1, characterized in that: The shelling assembly comprises a shelling box (2) fixedly mounted on the top outer wall of a screening box (1), a feed seat (3) fixedly mounted on the top outer wall of the shelling box (2), a drive motor (4) fixedly mounted on the left and right outer walls of the shelling box (2), and a shelling roller (5) fixedly mounted on the output shaft of the drive motor (4).

3. The coffee screening mechanism for recycling coffee shells according to claim 2, characterized in that: The top of the screening box (1) and the bottom of the shelling box (2) are both provided with connecting openings, and the two connecting openings are connected to each other. Two first guide seats (6) are fixedly mounted on the inner wall of the bottom of the shelling box (2), and the cross-section of the first guide seats (6) is a right triangle.

4. The coffee screening mechanism for recycling coffee shells according to claim 3, characterized in that: The first screening net (9) and the second screening net (10) are both in an inverted "V" shape; the first screening net (9) and the second screening net (10) are of the same size; the distance between the left and right outer walls of the first screening net (9) is the same as the distance between the left and right outer walls of the supporting frame (8); and the first screening net (9) is located directly below the connecting port.

5. The coffee screening mechanism for recycling coffee shells according to claim 1, characterized in that: The outer walls of the two inclined seats (11) on the same side opposite to each other are inclined surfaces, and the shortest distance between the outer walls of the two inclined seats (11) opposite to each other is the same as the distance between the inner walls on the front and rear sides of the support frame (8).

6. The coffee screening mechanism for recycling coffee shells according to claim 1, characterized in that: Two support plates (13) are fixedly mounted on the left and right outer walls of the screening box (1); a shell collecting box (14) is clamped inside the two top support plates (13); a first coffee bean collecting box (15) is clamped inside the two bottom support plates (13); a second coffee bean collecting box (16) is movably mounted at the bottom of the screening box (1); two discharge outlets are provided on the left and right sides of the screening box (1); and a material discharge port is provided at the bottom of the screening box (1).

7. The coffee screening mechanism for recovering coffee shells according to claim 6, characterized in that: The cross section of the second guide seat (12) is a right triangle, and the shortest distance between the outer walls of two opposite sides of the second guide seats (12) is the same as the width of the feed opening.