Automatic part cleaning mechanism
By designing an automatic cleaning mechanism for automobile parts including ultrasonic generator and dehydration components, the problem of insufficient cleaning quality and dehydration efficiency in the prior art is solved, efficient cleaning and dehydration effects are achieved, and the service life of the parts is extended.
Patent Information
- Application Number
- CN202421561127.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing automotive parts cleaning mechanism has shortcomings in cleaning quality and dehydration efficiency, resulting in reduced parts service life and low cleaning efficiency.
An automatic cleaning mechanism for parts including dehydration components and cleaning components is designed, using an ultrasonic generator and a rotary cleaning component. Combined with the design of the dehydration components, it realizes ultrasonic multiple cleaning and dehydration operations of the parts.
The cleaning quality is improved through ultrasonic multiple cleaning, and the dehydration components are convenient for dehydration operations, significantly improving the cleaning efficiency and the service life of the parts.
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Figure CN223011339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile parts cleaning, in particular to an automatic parts cleaning mechanism. Background Art
[0002] During the production of auto parts, oil stains will adhere to the surface, so they need to be cleaned after production, and then a cleaning mechanism is needed. Among them, the "auto parts cleaning mechanism for automobile maintenance" disclosed in the application number "CN202022456480.6" is also an increasingly mature technology. Its "In the above scheme, when the car is washed, most of the time it is rinsed with water. Since the auto parts are made of iron, long-term cleaning will cause the parts to rust, which reduces the service life of the parts. At this time, the high-pressure jet mechanism can use high-pressure gas to rinse the parts, thereby The dust and dirt on the surface are removed", but the cleaning mechanism has the following defects during use: the cleaning mechanism can indeed clean the automobile parts by means of the high-pressure air box, the jet box, the rotating box and the high-pressure jet, but the above structure is simple, so the cleaning effect of the parts needs to be improved. Based on this, it is necessary to provide a cleaning mechanism that can carefully clean the parts and improve the cleaning quality. In addition, the cleaning mechanism is not convenient for dehydrating the parts after cleaning, thereby affecting the cleaning efficiency. Based on this, it is necessary to provide a cleaning mechanism that is convenient for dehydrating and improving the cleaning efficiency. Utility Model Content
[0003] The embodiment of the utility model provides an automatic parts cleaning mechanism, which aims to solve the problem that the cleaning quality of automobile parts by the existing cleaning mechanism needs to be improved and it is not convenient to perform dehydration work.
[0004] In order to achieve the above-mentioned purpose, the utility model provides an automatic parts cleaning mechanism, including a dehydration component and a cleaning component;
[0005] Wherein, the dehydration assembly includes a bracket, a first dehydration frame and a second dehydration frame are respectively installed at the lower end of the bracket, one end of the second dehydration frame is connected to a first bevel gear, a first motor is installed at the lower end of the bracket, the lower end of the first motor is connected to a second bevel gear, the first bevel gear and the second bevel gear are meshed and connected, and one end of the first dehydration frame is connected to a suspension rod;
[0006] The cleaning component includes an ultrasonic generator, a transducer is installed at the upper end of the ultrasonic generator, a cleaning tank is installed at the upper end of the ultrasonic generator, a second motor is installed on one side of the bracket, a first pulley is connected to the output of the second motor, a lead screw is connected to the lower end of the ultrasonic generator, a second pulley is connected to one end of the lead screw, a transmission belt is connected to the side surfaces of the first pulley and the second pulley, two moving blocks are threadedly connected to the side surface of the lead screw, and transmission plates are rotatably connected to the upper ends of the two moving blocks.
[0007] As a preferred embodiment of the present invention, flanges are fixedly connected to the opposite surfaces of the first dehydration frame and the second dehydration frame, a plurality of screw holes are formed on the surface of the flange, bolts are threadedly connected to the interiors of the plurality of screw holes, and nuts are threadedly connected to one ends of the bolts.
[0008] As a preferred embodiment of the present invention, a limiting tube is fixedly connected to one end of the second dehydration frame, a limiting shaft is fixedly connected to the surface of the first bevel gear, and the limiting shaft is inserted into the interior of the limiting tube.
[0009] As a preferred embodiment of the present invention, a fixing ring is fixedly connected to one end of the first dehydration frame, a bearing is installed inside the fixing ring, the hanging rod is inserted into the interior of the bearing, and the upper end of the hanging rod is connected to the bracket.
[0010] As a preferred embodiment of the present invention, a plurality of legs are fixedly connected to the lower end of the ultrasonic generator, buffer springs are fixedly connected to the lower ends of the plurality of legs, and a support plate is sleeved on the side surface of the leg.
[0011] As a preferred embodiment of the present invention, a plurality of hinge seats are fixedly connected to the lower end of the ultrasonic generator.
[0012] As a preferred embodiment of the present invention, first connecting rods are fixedly connected to both sides of the moving block, the first connecting rods are rotatably connected to the transmission plate, second connecting rods are fixedly connected to the upper end of the transmission plate, and the second connecting rods are hinged to the hinge seats.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. When cleaning automotive parts, first place the automotive parts in the first dehydration frame and the second dehydration frame. Then start the second motor to drive the first pulley to rotate counterclockwise. Cooperating with the second pulley and the transmission belt, it can drive the lead screw to rotate, and then control the two moving blocks to move relative to each other along the lead screw. As the moving blocks approach each other, they can cooperate with the transmission plate to lift the ultrasonic generator. When the ultrasonic generator rises, the cleaning tank wraps the first dehydration frame and the second dehydration frame, so that the parts are immersed in the mixed solution of clear water and cleaning agent in the cleaning tank. At this time, start the ultrasonic generator, and the transducer can convert the emitted signal into high-frequency mechanical oscillations of about 30,000 times per second. When it propagates into the cleaning solvent, it can cause the solvent to generate relative tensile stress with the sound wave and form negative pressure, so as to decompose and clean the oil stains on the surface of the parts. At the same time, start the first motor to drive the second bevel gear to rotate, and cooperate with the second bevel gear to drive the first dehydration frame and the second dehydration frame to rotate, so that the internal parts rotate, and the impact force of the cleaning liquid further cleans the parts. Compared with the cleaning mechanism in the prior art "an automotive part cleaning mechanism for automotive maintenance", the present utility model can perform ultrasonic multi-cleaning operations on automotive accessories through the above-mentioned structures cooperating with each other, and thus can improve the cleaning quality of the cleaning mechanism;
[0015] 2. When dehydrating the parts, first start the second motor to drive the first pulley to rotate. Cooperating with the transmission belt and the second pulley to drive the lead screw to rotate clockwise can control the two moving blocks to move away from each other along the lead screw, so that the angle of the transmission plate becomes larger and the ultrasonic generator is controlled to descend, and then the cleaning tank can be controlled to separate from the first dehydration frame and the second dehydration frame. Then start the first motor to drive the second bevel gear to rotate, and cooperate with the first bevel gear to drive the first dehydration frame and the second dehydration frame to rotate, which can throw out most of the water stains on the surface of the parts, so as to achieve the effect of dehydration. Compared with the cleaning mechanism in the prior art "an automotive part cleaning mechanism for automotive maintenance", the present utility model can facilitate the cleaning operation of the parts through the above-mentioned structures cooperating with each other, and thus can improve the cleaning efficiency of the cleaning mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 It is a schematic diagram of the bracket structure of the present utility model;
[0018] Figure 3 It is a right view of the dehydration component structure of the present utility model;
[0019] Figure 4 It is a left view of the dehydration component structure of the present utility model;
[0020] Figure 5 It is an exploded view of the cleaning mechanism structure of the present utility model;
[0021] Figure 6 This is the structural disassembly diagram of the transmission mechanism of the present utility model.
[0022] In the figure: 100, dehydration component; 101, bracket; 102, first dehydration frame; 103, second dehydration frame; 104, first bevel gear; 105, first motor; 106, second bevel gear; 107, suspension rod; 111, flange; 112, screw hole; 113, bolt; 114, nut; 121, limit tube; 122, limit shaft; 131, fixed ring; 132, bearing; 200, cleaning component; 201, ultrasonic generator; 202, transducer; 203, cleaning tank; 204, second motor; 205, first pulley; 206, lead screw; 207, second pulley; 208, drive belt; 209, moving block; 210, drive plate; 211, leg; 212, buffer spring; 213, support plate; 221, hinge seat; 231, first connecting rod; 232, second connecting rod. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figure 1-6 , the present utility model provides an automatic part cleaning mechanism, including a dehydration component 100 and a cleaning component 200;
[0025] Among them, the dehydration component 100 includes a bracket 101. The lower ends of the bracket 101 are respectively installed with a first dehydration frame 102 and a second dehydration frame 103. One end of the second dehydration frame 103 is connected with a first bevel gear 104. The lower end of the bracket 101 is installed with a first motor 105. The lower end of the first motor 105 is connected with a second bevel gear 106. The first bevel gear 104 and the second bevel gear 106 are meshed and connected. One end of the first dehydration frame 102 is connected with a suspension rod 107;
[0026] The cleaning assembly 200 includes an ultrasonic generator 201. A transducer 202 is installed at the upper end of the ultrasonic generator 201. A cleaning tank 203 is installed at the upper end of the ultrasonic generator 201. A second motor 204 is installed on one side of the bracket 101. A first pulley 205 is connected to the output of the second motor 204. A lead screw 206 is connected to the lower end of the ultrasonic generator 201. A second pulley 207 is connected to one end of the lead screw 206. A drive belt 208 is connected to the side surfaces of the first pulley 205 and the second pulley 207. Two moving blocks 209 are threadedly connected to the side surface of the lead screw 206. Transmission plates 210 are rotatably connected to the upper ends of the two moving blocks 209.
[0027] In a specific embodiment, by means of the dehydration assembly 100 cooperating with the cleaning assembly 200, not only can ultrasonic and rotational cleaning be performed on auto parts, thereby improving the cleaning quality of the cleaning mechanism, but also dehydration operation can be performed on auto parts, thereby improving the cleaning efficiency. When cleaning auto parts, first start the second motor 204 to drive the first pulley 205 to rotate, cooperate with the drive belt 208 to drive the second pulley 207 to rotate counterclockwise, and then be able to drive the lead screw 206 to rotate. As the lead screw 206 rotates, it can control the two moving blocks 209 to move along the lead screw 206 and approach each other. Cooperating with the transmission plates 210, the ultrasonic generator 201 and the cleaning tank 203 can be lifted, so that the first dehydration frame 102, the second dehydration frame 103 and the parts inside them are immersed in the mixed solution of cleaning agent and clean water. Then start the first motor 105 to drive the second bevel gear 106 to rotate, cooperate with the first bevel gear 104 to drive the second dehydration frame 103 and the first dehydration frame 102 to rotate, thereby driving the parts to roll. Then start the ultrasonic generator 201 and cooperate with the transducer 202 to convert the emitted signal into a high-frequency mechanical oscillation of about 30,000 times per second. When it propagates into the cleaning solvent, the solvent and the sound wave generate relative tensile stress to form negative pressure, and then the oil stains on the surface of the parts can be decomposed and cleaned, so the cleaning quality can be improved. Subsequently, start the second motor 204 to rotate clockwise to control the ultrasonic generator 201 to drive the cleaning tank 203 to descend so that the first dehydration frame 102 and the second dehydration frame 103 are suspended. By controlling the rotation of the first dehydration frame 102 and the second dehydration frame 103, most of the water stains on the surface of the parts can be thrown out, thereby improving the cleaning efficiency of the cleaning mechanism.
[0028] Please refer to Figures 2-4 , flange 111 is fixedly connected to the opposite surfaces of the first dehydration frame 102 and the second dehydration frame 103. A plurality of screw holes 112 are formed on the surface of the flange 111. Bolts 113 are threadedly connected to the interiors of the plurality of screw holes 112. One end of the bolt 113 is threadedly connected to a nut 114.
[0029] In a specific embodiment, the threaded connection of the bolt 113 inside the screw hole 112 can enhance the connection strength between the first dehydration frame 102 and the second dehydration frame 103, and the first dehydration frame 102 and the second dehydration frame 103 can be disassembled after the bolt 113 is removed.
[0030] Please refer to Figures 2-4 , one end of the second dehydration frame 103 is fixedly connected with a limiting tube 121, the surface of the first bevel gear 104 is fixedly connected with a limiting shaft 122, and the limiting shaft 122 is inserted inside the limiting tube 121.
[0031] In a specific embodiment, the limiting shaft 122 is inserted inside the limiting tube 121. When the first bevel gear 104 rotates, the limiting tube 121 and the second dehydration frame 103 can be driven to rotate for dehydration operation.
[0032] Please refer to Figures 2-4 , one end of the first dehydration frame 102 is fixedly connected with a fixing ring 131, a bearing 132 is installed inside the fixing ring 131, the suspension rod 107 is inserted inside the bearing 132, and the upper end of the suspension rod 107 is connected to the bracket 101.
[0033] In a specific embodiment, the fixing ring 131 can fix the bearing 132, and the presence of the bearing 132 can reduce the friction when the first dehydration frame 102 rotates, thereby ensuring the rotation speed of the first dehydration frame 102.
[0034] Please refer to Figure 5 and Figure 6 , several legs 211 are fixedly connected to the lower end of the ultrasonic generator 201, buffer springs 212 are fixedly connected to the lower ends of the several legs 211, and a support plate 213 is sleeved on the side surface of the leg 211.
[0035] In a specific embodiment, the cooperation of the leg 211 and the support plate 213 can improve the use stability of the ultrasonic generator 201. The buffer spring 212 contracts when the ultrasonic generator 201 descends to play a buffering effect, further improving the stability effect.
[0036] Please refer to Figure 5 and Figure 6 , several hinge seats 221 are fixedly connected to the lower end of the ultrasonic generator 201.
[0037] In a specific embodiment, the hinge seat 221 facilitates the hinging of the moving block 209 and the ultrasonic generator 201 for lifting operation.
[0038] Please refer to Figure 5 and Figure 6, both sides of the moving block 209 are fixedly connected with first connecting rods 231. The first connecting rods 231 are rotatably connected with the transmission plate 210. The upper end of the transmission plate 210 is fixedly connected with a second connecting rod 232, and the second connecting rod 232 is hinged with the hinge seat 221.
[0039] In a specific embodiment, the first connecting rod 231 facilitates the rotational connection between the moving block 209 and the transmission plate 210, and together with the second connecting rod 232, it facilitates the transmission and lifting operation.
[0040] Working principle: During cleaning, first start the second motor 204 to drive the first pulley 205 to rotate. Cooperating with the transmission belt 208, it can drive the second pulley 207 to rotate counterclockwise, thereby driving the lead screw 206 to rotate. By the counterclockwise rotation of the lead screw 206, control the two moving blocks 209 to move along the lead screw 206 and approach each other to lift the ultrasonic generator 201 and the cleaning tank 203, so that the first dehydration frame 102 and the second dehydration frame 103 and the parts inside them are immersed in the mixed solution of cleaning agent and clean water. Finally, start the first motor 105 to drive the second bevel gear 106 to rotate, and cooperate with the first bevel gear 104 to drive the second dehydration frame 103 and the first dehydration frame 102 to rotate to control the rolling of the parts. Subsequently, start the ultrasonic generator 201 and cooperate with the transducer 202 to convert the emitted signal into a high-frequency mechanical oscillation of about 30,000 times per second. When it propagates into the cleaning solvent, it makes the solvent generate a relative tensile stress with the sound wave, thereby forming a negative pressure, and then can decompose and clean the oil stains on the surface of the parts. When dehydrating the parts, first start the second motor 204 to rotate clockwise to control the ultrasonic generator 201 to drive the cleaning tank 203 to descend so that the first dehydration frame 102 and the second dehydration frame 103 are suspended. Then control the rotation of the first dehydration frame 102 and the second dehydration frame 103 to throw off most of the water stains on the surface of the parts, which can improve the cleaning efficiency of the cleaning mechanism.
[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0042] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic parts cleaning mechanism, characterized in that: include: A dehydration assembly (100), the dehydration assembly (100) comprising a bracket (101), a first dehydration frame (102) and a second dehydration frame (103) being respectively mounted at the lower end of the bracket (101), one end of the second dehydration frame (103) being connected to a first bevel gear (104), a first motor (105) being mounted at the lower end of the bracket (101), a second bevel gear (106) being connected to the lower end of the first motor (105), the first bevel gear (104) and the second bevel gear (106) being meshedly connected, and one end of the first dehydration frame (102) being connected to a suspension rod (107); A cleaning component (200), the cleaning component (200) comprising an ultrasonic generator (201), a transducer (202) being mounted on the upper end of the ultrasonic generator (201), a cleaning box (203) being mounted on the upper end of the ultrasonic generator (201), a second motor (204) being mounted on one side of the bracket (101), an output of the second motor (204) being connected to a first pulley (205), a screw rod (206) being connected to the lower end of the ultrasonic generator (201), one end of the screw rod (206) being connected to a second pulley (207), side surfaces of the first pulley (205) and the second pulley (207) being connected to a transmission belt (208), the side surface of the screw rod (206) being threadedly connected to two moving blocks (209), the upper ends of the two moving blocks (209) being rotatably connected to a transmission plate (210).
2. The automatic parts cleaning mechanism according to claim 1, characterized in that: The opposing surfaces of the first dehydration frame (102) and the second dehydration frame (103) are fixedly connected with flanges (111), and the surface of the flanges (111) is provided with a plurality of screw holes (112), the interiors of the plurality of screw holes (112) are threadedly connected with bolts (113), and one end of the bolts (113) is threadedly connected with a nut (114).
3. The automatic parts cleaning mechanism according to claim 1, characterized in that: One end of the second dehydration frame (103) is fixedly connected to a limiting tube (121), and the surface of the first bevel gear (104) is fixedly connected to a limiting shaft (122), and the limiting shaft (122) is inserted into the interior of the limiting tube (121).
4. The automatic parts cleaning mechanism according to claim 1, characterized in that: One end of the first dehydration frame (102) is fixedly connected to a fixing ring (131), a bearing (132) is installed inside the fixing ring (131), the suspension rod (107) is inserted into the bearing (132), and the upper end of the suspension rod (107) is connected to the bracket (101).
5. The automatic parts cleaning mechanism according to claim 1, characterized in that: The lower end of the ultrasonic generator (201) is fixedly connected to a plurality of supporting legs (211), the lower ends of the plurality of supporting legs (211) are all fixedly connected to a buffer spring (212), and the side surfaces of the supporting legs (211) are sleeved with supporting plates (213).
6. The automatic parts cleaning mechanism according to claim 1, characterized in that: The lower end of the ultrasonic generator (201) is fixedly connected to a plurality of hinged seats (221).
7. The automatic parts cleaning mechanism according to claim 1, characterized in that: Both sides of the moving block (209) are fixedly connected with a first connecting rod (231), the first connecting rod (231) and the transmission plate (210) are rotatably connected, the upper end of the transmission plate (210) is fixedly connected with a second connecting rod (232), and the second connecting rod (232) and the hinge seat (221) are hinged to each other.
Citation Information
Patent Citations
Automobile part cleaning mechanism for automobile maintenance
CN214022356U