Polytetrafluoroethylene single-cavity tube hot melting butt joint machine

By designing the cleaning components and adjustment devices of the PTFE single-lumen tube hot melt docking machine, the problems of poor sealing and unsolid connections caused by impurities before pipe connection are solved, and the sealing and firmness of pipe connections are significantly improved.

CN223011381UActive Publication Date: 2025-06-24FLUBOS (JIANGSU) PRECISION POLYMER TECH CO LTD
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Patent Information

Application Number
CN202421562782.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-06-24
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Before connecting the polytetrafluoroethylene single-lumen pipe, the problem of poor sealing and unsolid connection due to impurities such as oil stains, dust, etc.

Method used

A PTFE single-lumen hot melt docking machine is designed, including cleaning components and adjustment devices. The cleaning component uses an electric telescopic rod to drive the cleaning sponge to contact the end of the pipe, and uses the spray head to evenly sprinkle the cleaning liquid to clean up the impurities on the end of the pipe. The adjustment device adjusts the rotation of the pipe through the rotation of the rotating shaft and the fixing plate, which facilitates relative rotational friction with the cleaning sponge and enhances the cleaning effect.

Benefits of technology

By automatically brushing and cleaning impurities at the end of the pipe, the sealing and firmness of the pipe connection are significantly improved, ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hot melting butt joint machines, in particular to a hot melting butt joint machine for a polytetrafluoroethylene single-cavity tube. According to the technical scheme, the device comprises a bottom plate and further comprises a rack fixedly installed at the top of the bottom plate, a rectangular groove is formed in the position, below the rack, of the top of the bottom plate, a moving block is slidably installed in the rectangular groove, a fixing frame is fixedly installed on the moving block, and a concentric-square-shaped installation frame is connected to the top of the fixing frame; and a pipe placing rack is arranged in the concentric-square-shaped mounting frame. According to the utility model, impurities such as oil stains, pollutants, dust and the like attached to the end parts of the single-cavity pipes needing to be connected are automatically brushed and cleaned, the sealing performance of pipeline connection is obviously improved, and the connection of the pipelines is firmer.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot melt butt welding machines, in particular to a hot melt butt welding machine for polytetrafluoroethylene single cavity pipes. Background Technique

[0002] A hot melt butt welding machine for polytetrafluoroethylene single cavity pipes is a device used to connect polytetrafluoroethylene (PTFE) single cavity pipes. PTFE is a polymer material with excellent corrosion resistance, high temperature resistance and low friction coefficient, and is widely used in the fields of chemical industry, electronics, medical treatment, etc. Hot melt butt welding is a commonly used pipeline connection method. By heating the pipe ends to make them melt, and then applying pressure to connect the two pipe ends together. This method can ensure the sealing performance and strength of the connection, and the connection process is simple and efficient.

[0003] Before connecting the pipe ends, since when some pipes are transported, there will be some impurities such as oil stains, dust, pollutants, etc. attached to the pipe ends, directly performing hot melt connection on the pipes will result in poor sealing performance, insecure connection, and reduced product quality. Therefore, this application proposes a hot melt butt welding machine for polytetrafluoroethylene single cavity pipes. Summary of the Invention

[0004] The purpose of the utility model is to address the problems of poor sealing performance and insecure connection in pipeline connection caused by impurities such as oil stains and dust in the background technique, and to propose a hot melt butt welding machine for polytetrafluoroethylene single cavity pipes.

[0005] The technical solution of the utility model: A hot melt butt welding machine for polytetrafluoroethylene single cavity pipes, including a bottom plate, further including:

[0006] A frame fixedly installed on the top of the bottom plate. A rectangular groove is opened below the frame on the top of the bottom plate. A moving block is slidably installed in the rectangular groove. A fixing frame is fixedly installed on the moving block. The top of the fixing frame is connected with a rectangular installation frame. A pipe placing rack is arranged in the rectangular installation frame;

[0007] An adjusting device, which is arranged on the rectangular installation frame for adjusting the rotation of the single cavity pipe placed on the pipe placing rack;

[0008] A cleaning component, which is connected to the rectangular installation frame for cleaning and brushing the pipe ends.

[0009] Optionally, guide grooves are opened on both sides of the top of the frame. Sliders are slidably installed in the guide grooves. The tops of the two sliders are fixedly connected with a connecting plate. The bottom of the connecting plate is fixedly installed with a support plate fixedly connected with the rectangular installation frame. A threaded rod threadedly connected with the moving block is rotatably installed in the rectangular groove. A driving motor is fixedly installed on one side of the bottom plate. The output shaft of the driving motor is fixedly connected with the threaded rod.

[0010] Optionally, the adjusting device includes a rotating shaft rotatably mounted on one side of the U-shaped mounting frame. One end of the rotating shaft located inside the U-shaped mounting frame is connected to a fixed disk, and the fixed disk is fixedly connected to the placement pipe rack. A motor is fixedly mounted on the other side of the U-shaped mounting frame, and the output shaft of the motor is fixedly connected to the rotating shaft. A fixing device is provided on the placement pipe rack.

[0011] Optionally, the fixing device includes a top plate fixedly mounted on the outer wall of the top of the placement pipe rack. An electric push rod is fixedly mounted at the bottom of the top plate, and the bottom end of the electric push rod is connected to a fixing member.

[0012] Optionally, the cleaning assembly includes a sliding plate slidably mounted on the support plate. An electric telescopic rod is fixedly mounted at the bottom of the sliding plate. An installation plate is connected to the electric telescopic rod. An adjusting rod is rotatably mounted on the installation plate. The bottom end of the adjusting rod is connected to a vertical plate. A rotating rod is rotatably mounted on one side of the vertical plate. A rotating plate is provided on the rotating rod. A cleaning sponge is fixedly connected to the rotating plate. A micro motor is fixedly mounted on the other side of the vertical plate, and the output shaft of the micro motor is fixedly connected to the rotating rod. A spraying device is provided on one side of the support plate.

[0013] Optionally, the spraying device includes a liquid storage tank fixedly mounted on one side of the support plate below the sliding plate. The liquid storage tank is connected to a water guide pipe through a water pump, and a spray head is provided at the top end of the water guide pipe.

[0014] Optionally, a notch for the sliding plate to slide is formed on the support plate. A connecting frame is fixedly mounted on the side of the sliding plate away from the electric telescopic rod, and a pull rod is connected to the connecting frame.

[0015] Compared with the prior art, the utility model has the following beneficial technical effects:

[0016] 1. By setting the sliding plate, the support plate, the electric telescopic rod, the vertical plate, the rotating plate, the adjusting rod, the spray head and the cleaning sponge, the elongation of the electric telescopic rod drives the downward movement of the vertical plate, so that the cleaning sponge can be directly opposite to the connection end of the pipeline. The sliding of the sliding plate can make the cleaning sponge contact with the end of the pipeline. The rotation of the rotating rod drives the rotation of the rotating plate, and with the cleaning liquid evenly sprayed by the spray head, the cleaning sponge can rotate and rub to clean impurities such as oil stains, pollutants and dust on the end of the pipeline, making the connection of the pipeline more firm and the sealing performance better.

[0017] 2. By setting the rotating shaft, fixed disk, U-shaped mounting frame, electric push rod and fixing piece, the rotation of the rotating shaft can drive the rotation of the fixed disk, so as to rotate and adjust the pipeline placed in the placing pipe rack. At the same time, the electric push rod is used to drive the fixing piece to fixedly clamp the pipeline. This can not only rotate and adjust the pipelines to be connected, but also make the ends of the pipelines generate relative rotational friction with the cleaning sponge, making the cleaning effect more remarkable.

[0018] The utility model realizes the automatic brushing and cleaning of impurities such as oil stains, pollutants and dust attached to the ends of single cavity pipes to be connected, significantly improves the sealing performance of pipeline connection, and makes the pipeline connection more firm. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The structural schematic diagram of an embodiment of the utility model is given Figure 1 ;

[0020] Figure 2 The structural schematic diagram of an embodiment of the utility model is given Figure 2 ;

[0021] Figure 3 The structural schematic diagram of the placing pipe rack connection structure of an embodiment of the utility model is given;

[0022] Figure 4 The structural schematic diagram of the sliding plate connection structure of an embodiment of the utility model is given.

[0023] Reference numerals: 1, bottom plate; 2, frame; 3, rectangular groove; 4, moving block; 5, fixed frame; 6, U-shaped mounting frame; 7, placing pipe rack; 8, fixed disk; 9, rotating shaft; 10, motor; 11, top plate; 12, electric push rod; 13, fixing piece; 14, support plate; 15, slider; 16, connecting plate; 17, guiding groove; 18, notch; 19, sliding plate; 20, electric telescopic rod; 21, mounting plate; 22, adjusting rod; 23, vertical plate; 24, micro motor; 25, rotating rod; 26, rotating plate; 27, cleaning sponge; 28, liquid storage tank; 29, water guide pipe; 30, spray head; 31, connecting frame; 32, pull rod; 33, threaded rod; 34, drive motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions of the utility model will be described clearly and completely with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments.

[0025] The components of the embodiments of the present utility model that are generally described and shown in the accompanying drawings herein can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model claimed, but merely represents selected embodiments of the present utility model.

[0026] Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.

[0027] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0028] It should be noted that the terms "comprising", "including" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0029] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "mounted", "connected" and "coupled" shall be construed broadly. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] Embodiment

[0031] Such as Figure 1 And Figure 2As shown in the figure, the hot melt butt welding machine for PTFE single - cavity pipes proposed by the utility model includes a bottom plate 1, and also includes a frame 2 fixedly installed on the top of the bottom plate 1. The frame 2 is in a rectangular - shaped loop, composed of four symmetric support rods and a rectangular frame. A rectangular groove 3 is opened at the top of the bottom plate 1 below the frame 2, and a moving block 4 is slidably installed in the rectangular groove 3;

[0032] In addition, two moving blocks 4 are installed. A fixing frame 5 is fixedly installed on the moving block 4. A rectangular installation frame 6 is connected to the top of the fixing frame 5. A reinforcing block is provided at the connection between the fixing frame 5 and the rectangular installation frame 6 to make the installation of the rectangular installation frame 6 more firm and stable. A pipe - placing rack 7 is arranged in the rectangular installation frame 6, and the two pipes to be connected are placed on the pipe - placing rack 7;

[0033] It should be noted that guide grooves 17 are opened on both sides of the top of the frame 2, and sliders 15 are slidably installed in the guide grooves 17. The top of the two sliders 15 is fixedly connected to a connecting plate 16. A support plate 14 fixedly connected to the rectangular installation frame 6 is fixedly installed at the bottom of the connecting plate 16. By connecting the connecting plate 16 and the rectangular installation frame 6 through the support plate 14, and cooperating with the sliders 15 and the guide grooves 17, it is more conducive to the movement of the moving block 4;

[0034] Furthermore, a threaded rod 33 threadedly connected to the moving block 4 is rotatably installed in the rectangular groove 3. A driving motor 34 is fixedly installed on one side of the bottom plate 1, and the output shaft of the driving motor 34 is fixedly connected to the threaded rod 33. Opposite internal threads are provided between the two moving blocks 4 and the threaded rod 33, so that the two moving blocks 4 can move towards each other;

[0035] Even further, when the driving motor 34 is started to make the threaded rod 33 rotate, under the guidance of the guide grooves 17, the sliders 15 cooperate with the moving blocks 4 to make the pipes placed on the two pipe - placing racks 7 move closer to each other, facilitating subsequent hot melt connection.

[0036] As Figure 2 and Figure 3 shown, the device also includes an adjusting device. The adjusting device is arranged on the rectangular installation frame 6 for adjusting the rotation of the single - cavity pipes placed on the pipe - placing rack 7. The adjusting device includes a rotating shaft 9 rotatably installed on one side of the rectangular installation frame 6. One end of the rotating shaft 9 located inside the rectangular installation frame 6 is connected to a fixing disk 8, and the fixing disk 8 is fixedly connected to the pipe - placing rack 7. A motor 10 is fixedly installed on the other side of the rectangular installation frame 6, and the output shaft of the motor 10 is fixedly connected to the rotating shaft 9. When the motor 10 is started, the rotating shaft 9 can drive the fixing disk 8 to rotate, so that the two pipes placed in the pipe - placing rack 7 can be respectively adjusted to rotate, facilitating better butt - joint connection;

[0037] It should be noted that a fixing device is provided on the placement pipe rack 7. The fixing device includes a top plate 11 fixedly installed on the outer wall of the top of the placement pipe rack 7. An electric push rod 12 is fixedly installed at the bottom of the top plate 11. The bottom end of the electric push rod 12 is connected with a fixing member 13. The fixing member 13 is arc-shaped corresponding to the shape of the pipeline. The electric push rod 12 is used to drive the fixing member 13 to move downward to fixedly clamp the pipeline, so that the pipeline is fixed on the placement pipe rack.

[0038] As Figures 2 - 4 shown, the device further includes a cleaning component. The cleaning component is connected to the U-shaped mounting frame 6 for cleaning and brushing the end of the pipeline. The cleaning component includes a sliding plate 19 slidably installed on the support plate 14. An electric telescopic rod 20 is fixedly installed at the bottom of the sliding plate 19. The position of the electric telescopic rod 20 is located at the top end of the sliding plate 19 near the end of the pipeline. An installation plate 21 is connected to the electric telescopic rod 20. An adjustment rod 22 is rotatably installed on the installation plate 21. The bottom end of the adjustment rod 22 is connected with a vertical plate 23. The adjustment rod 22 is in the form of an electric rotating rod, and the rotation of the adjustment rod 22 can be used to drive the adjustment rotation of the vertical plate 23;

[0039] Furthermore, a rotating rod 25 is rotatably installed on one side of the vertical plate 23. A rotating plate 26 is arranged on the rotating rod 25. A cleaning sponge 27 is fixedly connected to the rotating plate 26. A micro motor 24 is fixedly installed on the other side of the vertical plate 23. The output shaft of the micro motor 24 is fixedly connected to the rotating rod 25. The micro motor 24 is started to make the rotating rod 25 rotate, so that the rotating plate 26 rotates to drive the cleaning sponge 27 to rotate, which can contact and friction clean the end of the pipeline;

[0040] Even further, a spraying device is arranged on one side of the support plate 14. The spraying device includes a liquid storage tank 28 fixedly installed on one side of the support plate 14 below the sliding plate 19. The liquid storage tank 28 is connected with a water guide pipe 29 through a water pump. The water guide pipe 29 is composed of a plurality of telescopic hoses, which can provide sufficient length to support the movement of the water guide pipe 29 as the sliding plate 19 slides. A nozzle 30 is arranged at the top end of the water guide pipe 29, and the nozzle 30 can evenly spray the cleaning liquid in the liquid storage tank 28;

[0041] Even further, a notch 18 for the sliding plate 19 to slide is formed on the support plate 14. A connecting frame 31 is fixedly installed on the side of the sliding plate 19 away from the electric telescopic rod 20. A pull rod 32 is connected to the connecting frame 31, and the pull rod 32 can be pulled to slide the sliding plate 19 back and forth for adjustment, and accurate adjustment can be made according to the length of the pipeline and the distance from the end.

[0042] Working principle: Before connecting two single-chamber pipes, by the length of the pipe on the placement pipe rack 7, pull the pull rod 32 to slide the sliding plate 19 back and forth for adjustment, so that the sliding plate 19 can move to an appropriate distance from the end of the pipe. Then, use the extension of the electric telescopic rod 20 to drive the vertical plate 23 to move downward, so that the cleaning sponge 27 can just be located at the connecting end of the pipe. Start the micro motor 24, which can make the rotating rod 25 rotate, so that the rotating plate 26 drives the cleaning sponge 27 to rotate, and adjust the sliding plate 19 so that the cleaning sponge 27 can be in frictional contact with the connecting end of the pipe. At the same time, use the water pump to export the cleaning liquid in the liquid storage tank 28 from the water guide pipe 29 and finally evenly spray it on the pipe end and the cleaning sponge 27 by the nozzle 30, so that impurities such as oil stains and pollutants at the pipe end can be cleaned. It is also possible to use the push of the electric push rod 12 to drive the fixing member 13 to fixedly clamp the pipe on the placement pipe rack 7. Start the motor 10, so that the rotating shaft 9 drives the fixed disk 8 to rotate, so that the placement pipe rack 7 rotates, and the end of the pipe also generates relative rotational friction with the cleaning sponge 27, which can make the cleaning effect better.

[0043] The above specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A polytetrafluoroethylene single-lumen tube hot-melt butt welding machine, comprising a bottom plate (1), characterized in that: Also includes: A frame (2) is fixedly mounted on the top of the base plate (1); a rectangular groove (3) is provided on the top of the base plate (1) below the frame (2); a moving block (4) is slidably mounted in the rectangular groove (3); a fixed frame (5) is fixedly mounted on the moving block (4); a round-shaped mounting frame (6) is connected to the top of the fixed frame (5); a pipe rack (7) is arranged in the round-shaped mounting frame (6); An adjusting device, the adjusting device being arranged on the circular mounting frame (6) and being used for adjusting and rotating the single-lumen tube placed on the tube rack (7); A cleaning component is connected to the circular mounting frame (6) and is used for cleaning and brushing the end of the pipeline.

2. The polytetrafluoroethylene single-lumen tube hot-melt butt welding machine according to claim 1, characterized in that: Guide grooves (17) are provided on both sides of the top of the frame (2), and sliders (15) are slidably installed in the guide grooves (17). The tops of the two sliders (15) are fixedly connected with connecting plates (16), and the bottoms of the connecting plates (16) are fixedly installed with support plates (14) fixedly connected to the circular mounting frame (6). A threaded rod (33) threadedly connected to the moving block (4) is rotatably installed in the rectangular groove (3), and a driving motor (34) is fixedly installed on one side of the bottom plate (1), and the output shaft of the driving motor (34) is fixedly connected to the threaded rod (33).

3. The polytetrafluoroethylene single-lumen tube hot-melt butt welding machine according to claim 1, characterized in that: The adjusting device comprises a rotating shaft (9) rotatably mounted on one side of a circular mounting frame (6); one end of the rotating shaft (9) located in the circular mounting frame (6) is connected to a fixed disk (8); the fixed disk (8) is fixedly connected to a placement pipe rack (7); a motor (10) is fixedly mounted on the other side of the circular mounting frame (6); an output shaft of the motor (10) is fixedly connected to the rotating shaft (9); and a fixing device is provided on the placement pipe rack (7).

4. The polytetrafluoroethylene single-lumen tube hot-melt butt welding machine according to claim 3, characterized in that: The fixing device comprises a top plate (11) fixedly mounted on the top outer wall of the pipe rack (7), an electric push rod (12) fixedly mounted on the bottom of the top plate (11), and a fixing piece (13) connected to the bottom end of the electric push rod (12).

5. The polytetrafluoroethylene single-lumen tube hot-melt butt welding machine according to claim 2, characterized in that: The cleaning assembly comprises a sliding plate (19) slidably mounted on a supporting plate (14); an electric telescopic rod (20) is fixedly mounted on the bottom of the sliding plate (19); a mounting plate (21) is connected to the electric telescopic rod (20); an adjusting rod (22) is rotatably mounted on the mounting plate (21); a vertical plate (23) is connected to the bottom end of the adjusting rod (22); a rotating rod (25) is rotatably mounted on one side of the vertical plate (23); a rotating plate (26) is provided on the rotating rod (25); a cleaning sponge (27) is fixedly connected to the rotating plate (26); a micro motor (24) is fixedly mounted on the other side of the vertical plate (23); an output shaft of the micro motor (24) is fixedly connected to the rotating rod (25); and a spraying device is provided on one side of the supporting plate (14).

6. The polytetrafluoroethylene single-lumen tube hot-melt butt welding machine according to claim 5, characterized in that: The spraying device comprises a liquid storage tank (28) fixedly mounted on one side of the support plate (14) and located at the lower end of the sliding plate (19); the liquid storage tank (28) is connected to a water pipe (29) via a water pump; a spray head (30) is provided at the top end of the water pipe (29).

7. The polytetrafluoroethylene single-lumen tube hot-melt butt welding machine according to claim 5, characterized in that: The support plate (14) is provided with a slot (18) for the sliding plate (19) to slide, and a connecting frame (31) is fixedly installed on the side of the sliding plate (19) away from the electric telescopic rod (20), and a pull rod (32) is connected to the connecting frame (31).