Mounting and adjusting integrated auxiliary device for plate straightening device

Abstract

The utility model discloses an installation and adjustment integrated auxiliary device for a plate straightener, which comprises a supporting table top and a side baffle plate, the side baffle plate is connected with the supporting table top, the side baffle plate extends along the length direction of the supporting table top and is positioned on one side of the supporting table top, and a downward concave groove is formed between the side baffle plate and the supporting table top. And the side baffles are vertically arranged. According to the utility model, the labor intensity of an operator can be reduced, the operator does not need to directly observe whether the plate is warped or not by human eyes, the warpage problem of the plate can be adjusted more efficiently and with higher quality through the gap between the side baffle plate serving as a reference object and the plate, the adjustment precision is enhanced, and the quality of a plate product is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of furniture board processing devices, and specifically relates to an integrated auxiliary device for installing and adjusting a board straightener. Background Art

[0002] Now many consumers will choose customized furniture. Among customized furniture, panel furniture is one type. In panel furniture, boards with longer lengths are often used. For example, furniture with a "door-to-ceiling" design style is favored by many consumers for its simplicity, elegance and high space utilization rate. In furniture with such a design style, the board used as the door panel has a relatively high height (i.e., a relatively long length).

[0003] When the height of the board is relatively high, affected by multiple factors such as materials and environmental humidity, due to internal stress problems, the board is prone to warping and other deformation problems. Generally, it is considered that when the length of the board exceeds 1.8 m (meters), a straightener needs to be installed because of the easy occurrence of warping problems. The straightener can prevent the board from warping and deforming. At the same time, when the board warps, the straightener can also be used to adjust the board so that the board returns to a flat state again, that is, the warping and deformation are eliminated.

[0004] Installing a straightener on the board often depends on manual operation. The traditional method of installing a straightener is generally that the operator directly installs the straightener on the board, and then while supporting the board, operates the straightener on the board to adjust the board until the board is flat. During the process of adjusting the straightener, it often depends on the operator's direct observation with the human eye to determine whether the board has warping and deformation. Not only is the labor intensity of the operator high, but also it depends on the operator's personal experience to judge whether the board warps and deforms. Without a reference object, it is easy to have a large error in the judgment result, and it is difficult to ensure the quality and the consistency of the board adjustment to be flat by each operator. Therefore, a device that can reduce the labor intensity and improve the accuracy of judging warping and deformation is needed to improve the installation efficiency of the straightener and ensure the quality of the board. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide an integrated auxiliary device for installing and adjusting a board straightener, which can solve the problems described in the background art.

[0006] The technical solution for achieving the purpose of the utility model is: an integrated auxiliary device for installing and adjusting a board straightener, including a support tabletop and side baffles. The side baffles are connected to the support tabletop, extend along the length direction of the support tabletop and are located on one side of the support tabletop. A downwardly concave groove is formed between the side baffles and the support tabletop, and the side baffles are vertically arranged.

[0007] Further, the side baffle is movably connected to the support tabletop, and the side baffle can approach or move away from the support tabletop to adapt to the thickness of the plate by adjusting the width of the groove.

[0008] Further, the height of the side baffle is higher than the height of the support tabletop.

[0009] Further, the shape of the inner bottom wall surface of the groove is adapted to the shape of the end face of the plate contacting the inside of the groove.

[0010] Further, rounded corners are provided at the left side and / or both the left and right sides of the support tabletop. When rounded corners are provided at both the left side and the right sides of the support tabletop, the chamfer value of the rounded corner on the right side is greater than the chamfer value of the rounded corner on the left side.

[0011] Further, the side baffle is a structure with adjustable height.

[0012] Further, at least two side baffles are provided, and the side baffles are arranged at intervals along the length direction of the support tabletop and are arranged in a straight line. An opening allowing the plate to pass through is formed between any two adjacent side baffles.

[0013] Further, the device further includes a rear baffle, the rear baffle is fixedly or detachably connected to the support tabletop, the rear baffle is located at the rear side of the support tabletop, and an anti-collision member is fixedly provided on the inner surface of the rear baffle.

[0014] Further, the device further includes a lifting mechanism, the lifting mechanism is fixedly or detachably connected to the support tabletop, and the lifting mechanism is used to lift the support tabletop to adjust the height of the support tabletop.

[0015] Further, the lifting mechanism includes a scissor link structure and a driving device. One end of the scissor link structure is connected to the support tabletop, and the other end is used as a support end. The driving device is connected to the scissor link structure, and the driving device is used to drive the scissor link structure to expand and contract to adjust the height of the scissor link structure.

[0016] Advantages of the present utility model: The present utility model can reduce the labor intensity of the operator, and there is no need to rely on the operator to directly observe with the naked eye whether the plate is warped. Through the gap between the side baffle as a reference object and the plate, the warping problem of the plate can be adjusted more efficiently and with higher quality, enhancing the adjustment accuracy and improving the quality of the plate product. In addition, the operation process can be optimized. The operator can perform operations according to a standardized process. From placing the door panel, applying glue, installing a straightening device to adjusting and fixing, each step is clear and definite, and there are certain improvements and enhancements in terms of improving operation efficiency, enhancing adjustment accuracy, improving safety and stability, simplifying the operation process, and optimizing the working environment. Description of the Drawings

[0017] Figure 1 Structural schematic diagram of the present utility model;

[0018] Figure 2 Schematic diagram of the state of the board after installing the straightener on the present utility model;

[0019] Figure 3 Schematic diagram of the state of adjusting the warping of the board through the straightener on the present utility model;

[0020] Figure 4 Stereo structural schematic diagram of a part of the structure of the present utility model;

[0021] Figure 5 Schematic diagram of the structure of an example of the side baffle;

[0022] In the figure, 1 - base, 2 - foot pedal, 3 - telescopic cylinder, 4 - scissor - type connecting rod structure, 5 - anti - collision member, 6 - side baffle, 61 - first baffle, 62 - second baffle, 63 - guide rail bar, 64 - guide rail groove, 7 - rear baffle, 8 - support tabletop, 9 - board, 10 - straightener, 11 - groove. Specific embodiments

[0023] The following further describes the present utility model in conjunction with the attached drawings and specific implementation schemes:

[0024] As Figures 1-5 shown, a kind of integrated auxiliary device for the installation and adjustment of a board straightener includes a support tabletop 8 and a side baffle 6. The side baffle 6 is connected to the support tabletop 8. The side baffle 6 extends along the length direction of the support tabletop 8 and is located on one side of the support tabletop 8. A downward - sunken groove 11 is formed between the side baffle 6 and the support tabletop 8. The side baffle 6 is vertically arranged in the up - down direction, that is, the side baffle 6 is perpendicular to the support tabletop 8.

[0025] It should be noted that the upper end of the groove 11 shown in the figure is lower than the upper surface of the support tabletop 8. In actual use, the downward - sunken groove 11 does not necessarily have to be below the upper surface of the support tabletop 8. It can be parallel to it or higher. As long as the board 9 on the support tabletop 8 can be moved into the depression and can stand upright in the groove 11.

[0026] Among them, the side baffle 6 is fixedly or detachably connected to the support tabletop 8. The side baffle 6 can be fixedly connected to the support tabletop 8 by welding or other means. The height of the side baffle 6 is higher than the height of the support tabletop 8, or the height of the side baffle 6 is the same as or close to the height of the support tabletop 8. For example, the height of the side baffle 6 is lower than the height of the support tabletop 8. The height of the side baffle 6 only needs to ensure that the depression has a certain depth, so as to ensure that the board 9 located in the depression can stand relatively stably in the groove 11.

[0027] The supporting tabletop 8 can be made of steel or high-hardness and high-strength plastic. A wear-resistant coating can also be applied to the surface of the steel to improve wear resistance and load-bearing capacity. Of course, it can also be made of other materials. The thickness of the supporting tabletop 8 can be set according to the required load-bearing situation.

[0028] Reference Figure 1 , Exemplarily, the supporting tabletop 8 is a flat plate-like structure, and the upper and lower end surfaces of the supporting tabletop 8 are both horizontal planes. The side baffle 6 is also a flat plate-like structure, and the end surfaces on the left and right sides of the side baffle 6 are both planes. The lower surface of the supporting tabletop 8 is flush with the bottom surface of the side baffle 6.

[0029] Exemplarily, the plate 9 is usually a rectangular plate 9. The plate 9 can be a door panel or a plate member on other furniture. The four end surfaces on the four sides of the plate 9 are flat planes. Therefore, the inner bottom wall surface of the groove 11 is horizontally arranged to better support the plate 9 located in the groove 11. Of course, if the end surface of the plate 9 in contact with the inner bottom wall of the groove 11 is of other shapes, such as an arc surface, the inner bottom wall surface of the groove 11 is also correspondingly arranged as an arc surface adapted to the end surface of the plate 9 to more stably support the plate 9 located in the groove 11.

[0030] Exemplarily, in order to adapt to the thickness of different plates 9, the side baffle 6 is movably connected to the supporting tabletop 8. The side baffle 6 can approach or move away from the supporting tabletop 8, so that the width of the groove 11 can be adjusted, and thus the thickness of different plates 9 can be adapted by adjusting the width of the groove 11. The side baffle 6 approaching or moving away from the supporting tabletop 8 means that the side baffle 6 and the supporting tabletop 8 can move relative to each other, including the following three situations: First, the supporting tabletop 8 remains fixed, and the side baffle 6 approaches or moves away relative to the supporting tabletop 8; Second, the side baffle 6 remains fixed, and the supporting tabletop 8 approaches or moves away relative to the side baffle 6; Third, both the side baffle 6 and the supporting tabletop 8 move and have a speed difference to form a trend of approaching or moving away. For the third situation, the side baffle 6 and the supporting tabletop 8 can move in two opposite directions to achieve approaching or moving away. For example, the side baffle 6 moves to the right, the supporting tabletop 8 moves to the left, and the side baffle 6 and the supporting tabletop 8 move away from each other. Conversely, the side baffle 6 moves to the left, the supporting tabletop 8 moves to the right, and the side baffle 6 and the supporting tabletop 8 approach each other.

[0031] The specific structure for realizing the side baffle 6 approaching or moving away from the supporting tabletop 8 can be achieved through the prior art, such as through a slide rail structure, so it will not be elaborated here.

[0032] Exemplarily, rounded corners are provided at both the left and right edges of the support tabletop 8 to form arc-shaped edges with smooth transitions. The left side has an R10 arc chamfer, and the right side has an R30 arc chamfer. Of course, in actual use, the left and right sides can also be set to arc chamfers with other different chamfer values, and the chamfer values on the left and right sides can be the same or different. It is also possible to only provide a rounded corner on the left side, or only on the right side, or on both the left and right sides. Providing rounded corners at the left and right edges of the support tabletop 8 is beneficial for smoothly placing the sheet 9 onto the support tabletop 8 and moving the sheet 9 on the support tabletop 8 into the groove 11.

[0033] Exemplarily, the height of the side baffle 6 can be set according to actual circumstances, or the side baffle 6 can be set to a height-adjustable structure to adapt to sheets 9 of different heights. For example, a telescopic structure, a lifting structure, a stacked structure, or other structures can be used.

[0034] For example, the side baffle 6 includes a first baffle 61 and a second baffle 62 arranged vertically. A guide rail groove 64 is dug along the height direction inside the second baffle 62. One end of a guide rail bar 63 is fixedly connected to the first baffle 61, and the other end of the guide rail bar 63 is slidably inserted into the guide rail groove 64. By moving the guide rail bar 63 to different heights in the guide rail groove 64, the different heights of the side baffle 6 can be adjusted, so that the side baffle 6 can adapt to the heights of different sheets 9. The side baffle 6 can also be implemented as a height-adjustable structure through other structures. For example, the side baffle 6 includes at least two baffles, and adjacent two baffles are hinged together by a door hinge or other connecting members, and the overall height of the side baffle 6 is adjusted by flipping one of the baffles. For example, by flipping one of the baffles upward, the baffle can be directly stacked on top of the other baffle after flipping, thereby increasing the height; conversely, by flipping the baffle downward, the overall height of the side baffle 6 can be reduced. Since the specific structure for realizing the height adjustment of the side baffle 6 can be achieved through the prior art, it will not be elaborated here.

[0035] Exemplarily, at least two side baffles 6 are provided, and each side baffle 6 is arranged at intervals along the length direction of the support tabletop 8 and is arranged in a straight line. An opening allowing the sheet 9 to pass through is formed between any two adjacent side baffles 6, so that the sheet 9 that has completed the adjustment can be moved out through this opening. Figure 4 Among them, there are two side baffles 6, and the two side baffles 6 are arranged at intervals to form an opening.

[0036] Exemplarily, the device further includes a rear baffle 7. The rear baffle 7 is fixedly or detachably connected to the support tabletop 8. The rear baffle 7 is located behind the support tabletop 8, and the rear baffle 7 is used to support the tail of the sheet 9 located in the groove 11 and provide a support foundation.

[0037] In order to better support the board 9 and prevent damage to the board 9 caused by bumping or other problems, a collision prevention member 5 is fixedly arranged on the inner surface of the rear baffle 7. The collision prevention member 5 is a flexible member, which can play a buffering role and achieve an anti-collision effect. The collision prevention member 5 can be an anti-collision rubber pad.

[0038] Reference Figure 2 and Figure 3 During actual use, first, the board 9 is fed onto the support table 8 from the left side of the support table 8. The rounded corners at the left edge of the support table 8 are beneficial for the smooth feeding of the board 9 onto the support table 8, avoiding bumping and damaging the board 9. After the board 9 is placed on the support table 8, the operator can install the straightening device 10 on the board 9 on the support table 8. Figure 2 In, the board 9 has been placed on the support table 8 and the straightening device 10 has been installed on the board 9. Among them, during the installation of the straightening device 10, there is no need to support the board 9 by hand, reducing the labor intensity. After the straightening device 10 is installed on the board 9, the board 9 is slid into the groove 11 on the right side, and the rounded corners at the right edge of the support table 8 are beneficial for the smooth sliding of the board 9 into the groove 11, which can also avoid bumping and damaging the board 9. The board 9 that has slid into the groove 11 is flipped to a vertical state, and the board 9 is attached to the inner surface of the side baffle 6. Figure 3 In, the board 9 is in a vertical state after being flipped, and the board 9 is tightly attached to the inner surface of the side baffle 6. Figure 3 The board 9 shown is in a flat state and does not show a warped state, so the board 9 is tightly attached to the side baffle 6. By checking whether there is a gap between the board 9 and the side baffle 6, and in the case of a gap, judging whether the board 9 is warped according to the size of the gap. When warping occurs, by adjusting the straightening device 10, the board 9 is straightened again to be flat, and there is no gap between the straightened board 9 and the side baffle 6. Thus, by using the side baffle 6 as a reference, it is possible to judge whether the board 9 is warped according to whether there is a gap between the board 9 and the side baffle 6 and the size of the gap, and after warping occurs, adjusting it back to a flat state again, which can reduce manual interference, improve the flatness adjustment of the board 9, avoid warping of the board 9, and improve the production quality of the board 9.

[0039] It should be noted that only when the board 9 is warped, there will be a gap between the board 9 and the side baffle 6. Otherwise, there is no gap between the board 9 and the side baffle 6, but the board 9 is tightly attached to the side baffle 6.

[0040] Adjusting the board 9 from a warped state to a flat state by the straightening device 10 is a function inherent in the straightening device 10. The straightening device 10 is an existing technology, so how the straightening device 10 straightens the board 9 will not be elaborated here.

[0041] Exemplarily, the device further includes a lifting mechanism, which is fixedly or detachably connected to the support table 8. The lifting mechanism is used to lift the support table 8 to adjust the height of the support table 8 so as to adapt to operators of different heights.

[0042] The lifting mechanism includes a scissor-link structure 4 and a driving device. One end of the scissor-link structure 4 is connected to the support table 8, and the other end serves as a support end. The driving device is connected to the scissor-link structure 4 and is used to drive the scissor-link structure 4 to expand and contract, so as to adjust the height of the scissor-link structure and thus lift the support table 8.

[0043] Exemplarily, the driving device includes a telescopic cylinder 3 and a foot pedal 2. The foot pedal 2 is connected to the telescopic cylinder 3 and is used to control the expansion and contraction of the telescopic cylinder 3. The telescopic cylinder 3 is connected to the scissor-link structure 4. The telescopic cylinder 3 serves as a power source to drive the scissor-link structure 4 to expand and contract to achieve lifting. In actual use, other power sources can also be used. For example, a linear module or a cylinder or other power equipment can be used.

[0044] Exemplarily, an automated device can also be used as the driving device to avoid using the manual control method of the foot pedal 2. The power source can be controlled by a button or a touch screen or other electronic operation methods, so as to achieve automated electronic control.

[0045] Exemplarily, the lifting mechanism further includes a base 1. The other end of the scissor-link structure 4 is connected to the base 1, and the telescopic cylinder 3 and the foot pedal 2 are also both installed on the base 1.

[0046] The utility model can reduce the labor intensity of the operator, and there is no need to rely on the operator to directly observe with the naked eye whether the plate 9 is warped. Through the gap between the side baffle 6 as a reference object and the plate 9, the warping problem of the plate 9 can be adjusted more efficiently and with higher quality, the adjustment accuracy is enhanced, and the product quality of the plate 9 is improved. In addition, the operation process can be optimized. The operator can operate according to the standardized process. From placing the door panel, applying glue, installing the straightening device 10 to adjusting and fixing, each step is clear and definite, and there are certain improvements and enhancements in terms of improving operation efficiency, enhancing adjustment accuracy, improving safety and stability, simplifying the operation process, and optimizing the working environment.

[0047] The embodiments disclosed in this specification are only an illustration of the unilateral features of the utility model. The protection scope of the utility model is not limited to this embodiment, and any other functionally equivalent embodiments fall within the protection scope of the utility model. For those skilled in the art, various corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the utility model.

Claims

1. An integrated auxiliary device for installation and adjustment of a plate straightener, characterized in that: It includes a supporting table top and a side baffle, the side baffle is connected to the supporting table top, the side baffle is extended along the length direction of the supporting table top and is located on one side of the supporting table top, a downwardly concave groove is formed between the side baffle and the supporting table top, and the side baffle is vertically arranged.

2. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: The side baffle is movably connected to the supporting table surface, and the side baffle can be moved closer to or farther away from the supporting table surface so as to adapt to the thickness of the plate by adjusting the width of the groove.

3. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: The height of the side guard plate is higher than the height of the supporting table top.

4. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: The inner bottom wall surface of the groove is adapted to the shape of the end surface of the plate contacting the groove.

5. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: The left and / or right edges of the support table are provided with rounded corners. When both the left and right edges of the support table are provided with rounded corners, the chamfer value of the right rounded corner is greater than the chamfer value of the left rounded corner.

6. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: The side guards are height-adjustable.

7. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: At least two side baffles are provided, and the side baffles are arranged at intervals and in a straight line along the length direction of the support table surface, and an opening that allows the plate to pass through is formed between any two adjacent side baffles.

8. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 1, characterized in that: The device also includes a rear baffle, which is fixedly or detachably connected to the support table top, and is located at the rear side of the support table top. An anti-collision piece is also fixedly arranged on the inner surface of the rear baffle.

9. The integrated auxiliary device for installation and adjustment of a plate straightener according to any one of claims 1 to 8, characterized in that: The device also includes a lifting mechanism, which is fixedly or detachably connected to the support table, and is used to lift the support table to adjust the height of the support table.

10. The integrated auxiliary device for installation and adjustment of a plate straightener according to claim 9, characterized in that: The lifting mechanism includes a scissor-type connecting rod structure and a driving device, one end of the scissor-type connecting rod structure is connected to the supporting table surface, and the other end serves as a supporting end. The driving device is connected to the scissor-type connecting rod structure, and the driving device is used to drive the scissor-type connecting rod structure to extend and retract to adjust the height of the scissor-type connecting rod structure.

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