Seamless bent pipe production equipment

By designing the driving and bending mechanism of seamless bent pipe production equipment, the problems of inconvenient adjustment of bent pipe bending and discomfort in the molding of straight pipes in the prior art are solved, and flexible forming of straight pipes and flexible adjustment of bent pipes are achieved.

CN223011592UActive Publication Date: 2025-06-24JIANGYIN LONGTENG PIPE FITTING CO LTD
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Patent Information

Application Number
CN202422119353.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing seamless bent pipe production technology is difficult to adjust the bend of the bent pipe and is not suitable for forming straight pipes.

Method used

A seamless pipe bending production equipment is designed, including a driving mechanism, a support mechanism and a bending mechanism. The driving mechanism controls the extension length of the pipe body and adjusts the bending position; the bending mechanism uses a motor to drive the bending wheel to bending the pipe body, and the bending degree is controlled by the rotation angle of the rotating table.

Benefits of technology

It realizes flexible adjustment of the machining bending degree of seamless bent pipes, which is suitable for forming straight pipes, and improves the flexibility and applicability of production equipment.

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Abstract

The utility model discloses a seamless bend pipe production equipment, including driving mechanism, bearing mechanism and bending mechanism, driving mechanism is located on one side of bearing mechanism, bending mechanism is located on the periphery of bearing mechanism, driving mechanism includes first drive frame and second drive frame, bearing mechanism includes support table, the support table includes the first drive frame and the second drive frame, the second drive frame includes the second drive frame, the second drive frame includes the second drive frame. A first guide wheel and a second guide wheel are arranged on the supporting table, the bending mechanism comprises a fixed table and a rotating table, and a bending wheel is arranged on the rotating table; the extending length of the pipe body relative to the first guide wheel and the second guide wheel is controlled through the driving mechanism, so that the bending position is adjusted; when the bending wheel of the bending mechanism is driven by the motor to rotate, the bending wheel makes contact with the pipe body and bends the pipe body, so that a bent pipe structure is formed, the bending degree of the pipe body is controlled by the rotating angle of the rotating table, the machining bending degree of a seamless bent pipe is convenient to adjust, and the bending machine is suitable for machining and forming of a straight pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of seamless elbow production, in particular to a seamless elbow production device. Background Technique

[0002] When seamless elbows are actually used, they are widely applied. Seamless elbows for general purposes are rolled from low-alloy structural steel, alloy structural steel, or ordinary carbon structural steel. Seamless elbows are widely used in fields such as electric power, petroleum, navigation, and chemical industry, mainly for petroleum transportation and natural gas transportation, and play an important role in aircraft and their engines.

[0003] Usually, a mold is used to trim the angle and round holes of the elbow to achieve the production of seamless elbows. Before processing, the pipe body has been processed into a bent state, which is not suitable for the forming of straight pipes. Moreover, a set of molds corresponds to a set of sizes of elbows, and it is inconvenient to adjust the bending degree of the elbows during processing. Content of the Utility Model

[0004] The purpose of the utility model is to provide a seamless elbow production device to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A seamless elbow production device includes a driving mechanism, a supporting mechanism, and a bending mechanism. The driving mechanism is located on one side of the supporting mechanism, and the bending mechanism is located outside the supporting mechanism. The driving mechanism includes a first driving frame and a second driving frame. The supporting mechanism includes a support table, on which a first guiding wheel and a second guiding wheel are arranged. The bending mechanism includes a fixed table and a rotating table, and a bending wheel is arranged on the rotating table.

[0006] Wherein, a guiding channel is formed between the first guiding wheel and the second guiding wheel, a feeding channel is formed between the first driving frame and the second driving frame, and a pipe body is placed in the feeding channel and the guiding channel.

[0007] Wherein, a first gear is arranged at the lower end of the rotating table.

[0008] Wherein, a second motor is built in the fixed table, the output shaft of the second motor is fixedly connected with a second gear through a coupling, and the second gear is in meshing transmission with the first gear.

[0009] Wherein, the rotating table is connected to the fixed table through a bearing.

[0010] Wherein, both the first driving frame and the second driving frame include a base plate, multiple groups of roller bodies are arranged at the upper end of the base plate, and a synchronous pulley base and a first motor are arranged at the lower end of the base plate.

[0011] Among them, a plurality of synchronous wheels and synchronous belts are built in the synchronous pulley base.

[0012] Among them, the synchronous wheels are installed at the lower ends of the roller bodies, and the synchronous belts are arranged between two groups of the synchronous wheels.

[0013] Among them, the output shaft of the first motor is fixed to one group of the synchronous wheels through a coupling.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. The present utility model controls the extension length of the pipe body relative to the first guide wheel and the second guide wheel through the driving mechanism, so as to adjust the bending position.

[0016] 2. When the bending wheels of the bending mechanism of the present utility model rotate driven by the motor, they come into contact with the pipe body and bend the pipe body to form a bent pipe structure. The bending degree of the pipe body bending is controlled by the rotation angle of the rotating table. The adjustment of the processing bending degree of the seamless bent pipe is convenient, and it is suitable for the processing and forming of straight pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic side view structure diagram of the present utility model;

[0018] Figure 2 is a schematic side view structure diagram of the other side of the present utility model;

[0019] Figure 3 is a schematic structure diagram of the present utility model after removing the bending mechanism;

[0020] Figure 4 is a schematic structure diagram of the bending mechanism of the present utility model;

[0021] Figure 5 is a schematic structure diagram of the bending wheel of the present utility model;

[0022] Figure 6 is a schematic working diagram of the present utility model.

[0023] In the figure: 1. Driving mechanism; 2. Supporting mechanism; 3. Bending mechanism; 4. Pipe body; 11. First driving frame; 12. Second driving frame; 111. Substrate; 112. Roller body; 113. Synchronous pulley base; 114. First motor; 21. Support table; 22. First guide wheel; 23. Second guide wheel; 31. Fixed table; 32. Rotating table; 33. Bending wheel; 34. First gear; 35. Second motor; 36. Second gear. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-6 The utility model provides a technical solution: a seamless pipe bending production equipment, including a driving mechanism 1, a supporting mechanism 2 and a bending mechanism 3, the driving mechanism 1 is located at one side of the supporting mechanism 2, the bending mechanism 3 is located at the periphery of the supporting mechanism 2, the driving mechanism 1 includes a first driving frame 11 and a second driving frame 12, the supporting mechanism 2 includes a supporting platform 21, the supporting platform 21 is provided with a first guide wheel 22 and a second guide wheel 23, the bending mechanism 3 includes a fixed platform 31 and a rotating platform 32, the rotating platform 32 is provided with a bending wheel 33, the rotating platform 32 can rotate relative to the fixed platform 31, when the rotating platform 32 rotates, it drives the bending wheel 33 on its upper part to rotate synchronously, and the pipe body 4 is bent by the bending wheel 33.

[0026] Among them, the driving mechanism 1 is used to drive the tube body 4, the supporting mechanism 2 is used for limiting and guiding to prevent the tube body 4 from leaving the platform during bending and to locate the bending position, and the bending mechanism 3 is used to bend the tube body 4 and process it into a bent tube structure to realize the production of seamless bent tubes.

[0027] A guide channel is formed between the first guide wheel 22 and the second guide wheel 23 , a feeding channel is formed between the first drive frame 11 and the second drive frame 12 , and the tube body 4 is placed in the feeding channel and the guide channel.

[0028] Among them, the spacing between the first guide wheel 22 and the second guide wheel 23 is adapted to the diameter of the tube body 4, the spacing between the first drive frame 11 and the second drive frame 12 is adapted to the diameter of the tube body 4, and the multiple groups of rollers 112 of the first drive frame 11 and the second drive frame 12 rotate in opposite directions. The rollers 112 convert the rotational force into a linear driving force, and rely on the linear driving force to drive the tube body 4 to move linearly. The bending position is adjusted by controlling the extended length of the tube body 4 relative to the first guide wheel 22 and the second guide wheel 23.

[0029] A first gear 34 is disposed at the lower end of the rotating platform 32 .

[0030] The fixing platform 31 has a second motor 35 built therein, and an output shaft of the second motor 35 is fixedly connected to a second gear 36 via a coupling, and the second gear 36 is meshed with the first gear 34 for transmission.

[0031] Among them, the rotating table 32 is connected to the fixed table 31 through a bearing, and the rotating table 32 can rotate relative to the fixed table 31.

[0032] Among them, when the second motor 35 works, it drives the second gear 36 to rotate. The second gear 36 drives the first gear 34 to rotate through meshing transmission. The first gear 34 drives the rotating table 32 to rotate relative to the fixed table 31, and the rotating table 32 drives the bending wheel 33 on its upper part to rotate;

[0033] As Figure 6 shown, when the bending wheel 33 rotates, it contacts the pipe body 4 and bends the pipe body 4 to form a bent pipe structure. The bending degree of the pipe body 4 is controlled by the rotation angle of the rotating table 32, which is convenient for adjusting the bending degree of the seamless bent pipe and is suitable for processing and forming straight pipes.

[0034] Among them, both the first driving frame 11 and the second driving frame 12 include a base plate 111. Multiple groups of roller bodies 112 are arranged at the upper end of the base plate 111, and a synchronous pulley base 113 and a first motor 114 are arranged at the lower end of the base plate 111.

[0035] Among them, multiple groups of synchronous pulleys and synchronous belts are built in the synchronous pulley base 113.

[0036] Among them, the synchronous pulleys are installed at the lower ends of the roller bodies 112, and the synchronous belts are arranged between two groups of synchronous pulleys.

[0037] Among them, the output shaft of the first motor 114 is fixed to one group of synchronous pulleys through a coupling.

[0038] Among them, when the first motor 114 works, it drives the synchronous pulley at one end of it. Through the transmission of the synchronous pulley synchronous belt assembly, multiple groups of roller bodies 112 rotate synchronously. The rotation directions of the multiple groups of roller bodies 112 of the first driving frame 11 and the multiple groups of roller bodies 112 of the second driving frame 12 are opposite. When the pipe body 4 is placed between the multiple groups of roller bodies 112 of the first driving frame 11 and the multiple groups of roller bodies 112 of the second driving frame 12, the pipe body 4 can move linearly under the drive of the roller bodies 112.

[0039] Working principle: A pipe body 4 is placed in the feeding channel and the guiding channel. The first motor 114 of the first driving frame 11 and the second driving frame 12 operates to drive the multiple groups of roller bodies 112 of the first driving frame 11 and the multiple groups of roller bodies 112 of the second driving frame 12 to rotate in opposite directions. The roller bodies 112 convert the rotational force into a linear driving force, and rely on this linear driving force to drive the pipe body 4 to move linearly. By controlling the extending length of the pipe body 4 relative to the first guiding wheel 22 and the second guiding wheel 23, the bending position is adjusted. After the bending position is determined, the second motor 35 operates to drive the second gear 36 to rotate. The second gear 36 drives the first gear 34 to rotate through meshing transmission. The first gear 34 drives the rotating table 32 to rotate relative to the fixed table 31. The rotating table 32 drives the bending wheel 33 on its upper part to rotate. When the bending wheel 33 rotates, it contacts the pipe body 4 and bends the pipe body 4 to form a bent pipe structure. The bending degree of the pipe body 4 is controlled by the rotation angle of the rotating table 32. After the bending is completed, the rotating table 32 drives the bending wheel 33 to reset under the drive of the second motor 35, and then the bent pipe is pulled out for discharging.

[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A seamless pipe bending production equipment, comprising a driving mechanism (1), a supporting mechanism (2) and a bending mechanism (3), characterized in that: The driving mechanism (1) is located on one side of the supporting mechanism (2), and the bending mechanism (3) is located on the periphery of the supporting mechanism (2). The driving mechanism (1) comprises a first driving frame (11) and a second driving frame (12). The supporting mechanism (2) comprises a supporting platform (21), and a first guide wheel (22) and a second guide wheel (23) are arranged on the supporting platform (21). The bending mechanism (3) comprises a fixed platform (31) and a rotating platform (32), and a bending wheel (33) is arranged on the rotating platform (32).

2. A seamless pipe bending production equipment according to claim 1, characterized in that: A guide channel is formed between the first guide wheel (22) and the second guide wheel (23), a feeding channel is formed between the first drive frame (11) and the second drive frame (12), and a pipe body (4) is placed in the feeding channel and the guide channel.

3. The seamless pipe bending production equipment according to claim 1 is characterized in that: A first gear (34) is provided at the lower end of the rotating platform (32).

4. The seamless pipe bending production equipment according to claim 3 is characterized in that: The fixed platform (31) has a second motor (35) built in, the output shaft of the second motor (35) is fixedly connected to a second gear (36) via a coupling, and the second gear (36) is meshed with the first gear (34) for transmission.

5. The seamless pipe bending production equipment according to claim 1, characterized in that: The rotating platform (32) and the fixed platform (31) are connected via a bearing.

6. The seamless pipe bending production equipment according to claim 1, characterized in that: The first drive frame (11) and the second drive frame (12) both comprise a base plate (111), a plurality of rollers (112) are arranged at the upper end of the base plate (111), and a synchronous pulley base (113) and a first motor (114) are arranged at the lower end of the base plate (111).

7. The seamless pipe bending production equipment according to claim 6, characterized in that: The synchronous pulley base (113) has multiple sets of synchronous pulleys and synchronous belts built in.

8. The seamless pipe bending production equipment according to claim 7, characterized in that: The synchronous wheel is installed at the lower end of the roller body (112), and the synchronous belt is arranged between two groups of the synchronous wheels.

9. The seamless pipe bending production equipment according to claim 8, characterized in that: The output shaft of the first motor (114) is fixed to one set of the synchronous wheels via a coupling.