Pipe bending machine
By designing triangularly distributed bending components and pipe bending machines with integrated drive motors, traditional pipe bending machines are solved, and the problems of insufficient accuracy and poor flexibility when dealing with pipes of different sizes and materials are achieved, high-precision and flexible pipe processing are improved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422161587.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-04
AI Technical Summary
When traditional pipe bending machines deal with pipes of different sizes and materials, the adjustment range is limited and the accuracy control is insufficient, making it difficult to meet the diverse product needs. They rely on a large number of manual adjustments, which is time-consuming and labor-intensive, and can easily cause human errors and affect production efficiency and product quality.
A pipe bending machine including bending components one and two is designed, using triangularly distributed bending wheels and bending rollers, combined with telescopic mechanism, support and spindle, to achieve rapid adjustment and efficient bending, integrated drive motor and efficient transmission system, reducing energy loss and improving working efficiency.
By applying pressure evenly, the deformation and stress concentration is reduced, the geometric accuracy and surface quality of the bent pipes are improved, and the pipe processing needs of different diameters and thicknesses are adapted to the time and cost of mold replacement, and the flexibility and efficiency of the production line are improved.
Smart Images
Figure CN223011599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending equipment, in particular to a pipe bender. Background Art
[0002] As an important metal pipe processing equipment, the pipe bender plays a key role in many industrial fields such as construction, automobile manufacturing, aerospace, furniture manufacturing and other industries.
[0003] In the early stage, when processing pipes of different sizes and materials, the pipe bender often had limited adjustment range and insufficient precision control, making it difficult to meet the diverse product requirements. Especially when high-precision bending or complex shape processing was required, the adaptability and processing precision of the traditional pipe bender became a bottleneck; the traditional pipe bender often relied on a lot of manual adjustments and operations, including die replacement, angle setting, etc., which not only took time and effort, but also easily caused human errors, affecting production efficiency and product quality. Content of the Utility Model
[0004] The utility model aims at the deficiencies in the prior art and provides...
[0005] In order to solve the above technical problems, the utility model is solved by the following technical solutions
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The utility model is a pipe bender, which includes a workbench, and a first bending assembly and a second bending assembly mounted on the upper side of the workbench. The workbench includes a support frame, a side plate fixed to the side of the support frame, and a driving motor fixed below the top cross beam of the support frame;
[0008] The first bending assembly includes a first bracket fixed to the upper side of the support frame, a telescopic mechanism installed at the middle position on the upper side of the first bracket, a first support fixed to the telescopic end of the telescopic mechanism, a main shaft fitted and installed inside a bearing seat fixed to the lower side of the first support, and a bending wheel fixed to one end of the main shaft;
[0009] The second bending assembly includes a bending roller fixed to the other end of the main shaft, a shaft rod connected to the bending roller below, and a secondary gear fixed to the inner end of the shaft rod.
[0010] Preferably, a toothed part is installed at the output end of the driving motor, and the toothed part is connected to a transmission gear through belt transmission. The transmission gear is sleeved and fixed on the outer side of the shaft rod. The shaft rod is matched with a bearing seat fixed to the edge of the upper side of the support frame. A main gear is fixed to one end of the shaft rod, and a bending wheel is fixed to the other end of the shaft rod.
[0011] Preferably, three bending wheels are provided in the first bending assembly, and the bending wheels are distributed in a triangle. A baffle is provided at the end of the shaft rod connected to the bending wheel located below, and the baffle is fixed to the end of the upper side of the support frame. The bending wheel located above is arranged to be lifted and lowered relative to the first support.
[0012] Preferably, the second bending assembly further includes a second support fixed to the upper side of the support frame. A second support seat is arranged inside the second support, and the bearing seat fixed to the lower side of the second support seat is matched with the main shaft.
[0013] Preferably, a guide rod is fixed to the upper side of the second support seat, and the guide rod passes through the top of the second support.
[0014] Preferably, three bending rollers are provided, and the bending rollers are distributed in a triangle. A bearing seat is also adaptively installed at the end of the shaft rod connected to the bending roller located below.
[0015] Preferably, the main gear is meshed and connected with the sub-gear, and the first bending assembly and the second bending assembly are arranged back to back.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. Through the triangular distribution of the bending wheels and bending rollers in the first and second bending assemblies, the utility model ensures that uniform pressure is applied to the pipe during the bending process, reduces deformation and stress concentration, and thus improves the geometric accuracy and surface quality of the bent pipe.
[0018] 2. Through the adjustment system composed of the telescopic mechanism, the first support seat, the second support seat and the main shaft, the utility model realizes the rapid adjustment of the position of the bending assembly, adapts to the processing requirements of pipes with different diameters and thicknesses, reduces the time and cost of replacing the mold, enhances the flexibility and adaptability of the production line, and meets the diversified and customized production requirements; the integrated drive motor is combined with the efficient transmission system (including belts, gears, etc.), which not only ensures the smooth and efficient power transmission, but also reduces the energy loss and improves the overall operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a schematic view of one side of the overall structure of the present utility model.
[0021] Figure 2It is a schematic diagram of the other side of the overall structure of the present utility model.
[0022] Figure 3 For the present utility model Figure 2 An enlarged schematic diagram of the structure at position A.
[0023] Figure 4 It is a schematic diagram of the structure of the second bending component in the present utility model.
[0024] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0025] 1. Workbench; 11. Support frame; 12. Side plate; 13. Driving motor; 2. First bending component; 21. First bracket; 22. Baffle; 23. Telescopic mechanism; 24. Bending wheel; 25. Belt; 26. Transmission gear; 27. Main gear; 28. First support; 29. Main shaft; 3. Second bending component; 31. Second bracket; 32. Guide rod; 33. Bending roller; 34. Sub-gear; 35. Second support. Detailed implementation manners
[0026] The present utility model will be further described in detail below with reference to the attached drawings.
[0027] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious deformations. The basic principles defined in the following description can be used in other implementation schemes, deformation schemes, improvement schemes, equivalent schemes, and other technical schemes that do not deviate from the spirit and scope of the present utility model.
[0028] Those skilled in the art should understand that in the disclosure of the present utility model, the orientation or position indicated by terms such as "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or position relationship shown in the attached drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present utility model.
[0029] It can be understood that the term "one" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of one element can be one, and in other embodiments, the number of this element can be multiple. The term "one" should not be construed as limiting the quantity. Embodiment
[0030] Please refer to Figures 1 - 4The utility model is a pipe bending machine, comprising a workbench 1, and a bending assembly 1 2 and a bending assembly 2 3 mounted on the upper side of the workbench 1, the workbench 1 comprising a support frame 11, a side plate 12 fixed to the side of the support frame 11, and a driving motor 13 fixed below the top crossbeam of the support frame 11; the bending assembly 1 2 comprises a bracket 1 21 fixed to the upper side of the support frame 11, a telescopic mechanism 23 mounted in the middle position of the upper side of the bracket 1 21, a support 1 28 fixed to the telescopic end of the telescopic mechanism 23, a main shaft 29 adapted to be mounted inside a bearing seat fixed on the lower side of the support 1 28, and a bending wheel 24 fixed to one end of the main shaft 29; the bending assembly 2 3 comprises a bending roller 33 fixed to the other end of the main shaft 29, a shaft connected to the bending roller 33 located below, and a sub-gear 34 fixed to the inner end of the shaft; the main gear 27 is meshed and connected to the sub-gear 34, and the bending assembly 1 2 and the bending assembly 2 3 are arranged back to back.
[0031] Further description of the above structure is as follows:
[0032] The output end of the driving motor 13 is equipped with a gear, which is connected to a transmission gear 26 via a belt 25. The transmission gear 26 is sleeved and fixed on the outside of the shaft. The shaft cooperates with a bearing seat fixed on the side edge of the support frame 11. A main gear 27 is fixed at one end of the shaft, and a bending wheel 24 is fixed at the other end of the shaft.
[0033] There are three bending wheels 24 in the bending assembly 2, and the bending wheels 24 are distributed in a triangular shape. The end of the shaft connected to the bending wheel 24 at the bottom is cooperated with a baffle 22, and the baffle 22 is fixed to the upper side end of the support frame 11. The bending wheel 24 at the top is set to rise and fall relative to the bracket 21.
[0034] The bending assembly 2 3 also includes a bracket 2 31 fixed to the upper side of the support frame 11, a support 2 35 is arranged inside the bracket 21, and a bearing seat fixed on the lower side of the support 2 35 cooperates with the main shaft 29; a guide rod 32 is fixed to the upper side of the support 2 35, and the guide rod 32 is passed through the top of the bracket 2 31; three bending rollers 33 are arranged, and the bending rollers 33 are distributed in a triangular shape, and the shaft rod connected to the bending rollers 33 located at the bottom is also adapted to be installed with a bearing seat.
[0035] The pipe bending machine significantly improves the accuracy, efficiency and flexibility of pipe bending operations. The specific description of its technical solution is as follows:
[0036] The core power source of the pipe bender is the drive motor 13 installed on the workbench 1. Through the combination of the belt 25 and the transmission gear 26, the power is transmitted to the first bending assembly 2 efficiently and smoothly, which not only ensures the stability and efficiency of power transmission, but also realizes the synchronous cooperation of the double bending assemblies through the precise meshing of the main gear 27 and the sub-gear 34, ensuring precise control during the pipe bending process.
[0037] The first bending assembly 2 is driven by a pneumatically controlled telescopic mechanism 23 to move the first support 28 up and down, realizing precise position adjustment of the bending wheel 24. The three bending wheels 24 are arranged in a triangular distribution. Through the layout at different upper and lower positions, it ensures that the pipe is evenly stressed during the bending process, reducing deformation and damage. The setting of the baffle 22 effectively restricts the pipe, preventing deviation during bending.
[0038] The second bending assembly 3 is arranged opposite to the first bending assembly 2. Through the structural support of the second bracket 31 and the guide rod 32, it ensures the stable operation of the bending roller 33. Also using a triangular distribution of three bending rollers 33 further enhances the stability during the bending process and is suitable for handling complex pipe bending requirements.
[0039] In addition, through the application of the telescopic mechanism 23, the pipe bender can adapt to pipes with different diameters and wall thicknesses, greatly improving the flexibility and application range of the equipment. This design not only simplifies the operation process but also reduces the frequency of mold replacement, improving production efficiency.
[0040] The use of multiple bearing seats effectively reduces the friction and wear of moving parts, improves the smoothness and service life of mechanical movement. The bearing seat design of the first support 28 and the second support 35 ensures the stable rotation of the main shaft 29 and the bending roller 33, reduces mechanical failures, and improves the overall stability and durability.
[0041] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the drawings are only examples and do not limit the present invention. The object of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the said principles, the embodiments of the present invention can have any deformation or modification.
Claims
1. A pipe bending machine, characterized in that: It comprises a workbench (1), and a bending component 1 (2) and a bending component 2 (3) mounted on the upper side of the workbench (1). The bending assembly (2) comprises a bracket (21) fixed to the upper side of the workbench (1), a telescopic mechanism (23) installed in the middle of the upper side of the bracket (21), a support (28) fixed to the telescopic end of the telescopic mechanism (23), a main shaft (29) adapted to be installed inside a bearing seat fixed to the lower side of the support (28), and a bending wheel (24) fixed to one end of the main shaft (29); The second bending assembly (3) comprises a bending roller (33) fixed to the other end of the main shaft (29), a shaft connected to the bending roller (33) located below, and a sub-gear (34) fixed to the inner end of the shaft.
2. A pipe bending machine according to claim 1, characterized in that: The workbench (1) comprises a support frame (11), a side plate (12) fixed to the side of the support frame (11), and a drive motor (13) fixed below the top crossbeam of the support frame (11).
3. A pipe bending machine according to claim 2, characterized in that: The output end of the driving motor (13) is provided with a toothed part, which is connected to a transmission gear (26) via a belt (25). The transmission gear (26) is sleeved and fixed on the outside of the shaft. The shaft cooperates with a bearing seat fixed on the side edge of the support frame (11). A main gear (27) is fixed on one end of the shaft, and a bending wheel (24) is fixed on the other end of the shaft.
4. A pipe bending machine according to claim 3, characterized in that: There are three bending wheels (24) in the bending assembly one (2), and the bending wheels (24) are distributed in a triangular shape. The end of the shaft connected to the bending wheel (24) at the bottom is provided with a baffle (22), and the baffle (22) is fixed to the end of the upper side of the support frame (11). The bending wheel (24) at the top is arranged to be raised and lowered relative to the support frame one (21).
5. A pipe bending machine according to claim 4, characterized in that: The second bending assembly (3) further comprises a second bracket (31) fixed to the upper side of the support frame (11), a second support (35) is arranged inside the second bracket (31), and a bearing seat fixed on the lower side of the second support (35) cooperates with the main shaft (29).
6. A pipe bending machine according to claim 5, characterized in that: A guide rod (32) is fixed to the upper side of the second support (35), and the guide rod (32) is passed through the top of the second bracket (31).
7. A pipe bending machine according to claim 6, characterized in that: Three bending rollers (33) are provided, and the bending rollers (33) are distributed in a triangular shape, and the shaft connected to the bending roller (33) located at the bottom is also adapted to be installed with a bearing seat.
8. A pipe bending machine according to claim 7, characterized in that: The main gear (27) is meshed and connected with the auxiliary gear (34), and the bending component 1 (2) and the bending component 2 (3) are arranged opposite to each other.