Stamping stretcher

By designing an automated stamping and stretching machine, the automatic winding and replacement of protective films is achieved using hydraulic devices and photoelectric detection components, which solves the problem of easy strain on the surface of the material during stamping and stretching, and improves processing efficiency and protection effect.

CN223011630UActive Publication Date: 2025-06-24SUZHOU TEJING MOULD CO LTD
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Patent Information

Application Number
CN202422184010.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-24
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In stamping and stretching processing, the surface of the material is prone to strain. The existing technology relies on manual use of stamping and stretching oil or film for protection, but manual operation is inconvenient and film replacement efficiency is low, which affects the processing progress.

Method used

A stamping stretching machine is designed, using hydraulic devices to drive the lifting plate and the upper stretching die, combining photoelectric detection components and servo motors to realize automatic winding and replacement of the protective film, ensuring that the material is protected in real time during stamping and stretching.

Benefits of technology

Through the automated protective film system, the anti-strain protection efficiency of the material in stamping and stretching processing is improved, the inconvenience of manual operation is reduced, and the processing progress and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stamping stretcher, and particularly relates to the technical field of stamping, the stamping stretcher comprises a base and a rack fixedly connected on the base, the rack is fixedly connected with a hydraulic device, the output end of the hydraulic device is fixedly connected with a lifting plate, the bottom of the lifting plate is fixedly connected with an upper stretching die, and the bottom of the upper stretching die is fixedly connected with a lower stretching die. At least three spring dampers are fixedly connected to the base, a bracket is fixedly connected to the three spring dampers, a lower stamping die is fixedly connected to the base, the lower stamping die is arranged under the upper drawing die, and the lower stamping die is located on the inner side of the bracket; rotary supporting structures are arranged on the two sides of the lifting plate correspondingly, and each rotary supporting structure is detachably connected with a roller body. The utility model solves the technical problems that the stamping and stretching processing of the material cannot be quickly followed when the film is manually used, the stamping and stretching progress is influenced due to low replacement efficiency of the film, the material needs to be manually taken out after being stamped and stretched, and the operation is inconvenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping, and more specifically, to a stamping and stretching machine. Background Art

[0002] Stretching is a stamping process that uses a die to form a flat blank into an open hollow part. Stretching is one of the main stamping processes and is widely used. The stretching process can be used to make thin-walled parts in cylindrical, rectangular, stepped, spherical, conical, parabolic and other irregular shapes. If combined with other stamping processes, more complex parts can be made. Thinning and stretching processes use stamping equipment to perform stretching and forming processes on products, including: stretching, re-stretching, reverse stretching, and thinning and stretching.

[0003] At present, when materials are undergoing stamping and stretching processing, in order to avoid scratches on the product surface, people usually use stamping and stretching oil or film on the materials to provide stretching protection. The cost of film is relatively lower than that of stamping and stretching oil, but when people use film, they cannot quickly follow up on the stamping and stretching processing of the materials, and the progress of stamping and stretching is affected due to the low efficiency of film replacement. In addition, the materials need to be taken out manually after stamping and stretching, which is inconvenient to operate. Utility Model Content

[0004] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stamping and stretching machine, comprising a base and a frame fixedly connected to the base, a hydraulic device fixedly connected to the frame, a lifting plate fixedly connected to the output end of the hydraulic device, an upper stretching die fixedly connected to the bottom of the lifting plate, at least three spring dampers fixedly connected to the base, a bracket fixedly connected to the three spring dampers, a lower stamping die fixedly connected to the base, the lower stamping die is arranged at a position directly below the upper stretching die, and the lower stamping die is located on the inner side of the bracket;

[0006] Rotation support structures are provided on both sides of the lifting plate, and rollers are detachably connected to each rotation support structure. A pair of rollers are rolled with protective films, and the protective films pass through between the upper stretching die and the bracket. A servo motor for driving the rollers to rotate is provided on one of the rotation support structures;

[0007] The frame and the lifting plate are provided with photoelectric detection components, the base is provided with a material unloading rotating rod, and one of the rotating support structures is provided with a material unloading transmission structure for driving the material unloading rotating rod to rotate.

[0008] In a preferred embodiment, at least a pair of telescopic rods are fixedly connected to the frame, and the lifting plate is fixedly connected to the pair of telescopic rods.

[0009] In a preferred embodiment, the rotating support structure includes a mounting frame fixedly connected to the side of the lifting plate and a pair of rotating disks rotatably connected to the end side of the mounting frame through a rotating shaft. The roller body is detachably connected to the pair of rotating disks by bolts. The servo motor is fixedly connected to the mounting frame, and the output end of the servo motor passes through the mounting frame and is fixedly connected to the rotating shaft end of one of the rotating disks.

[0010] In a preferred embodiment, the photoelectric detection component includes a photoelectric emitter suspended at the inner bottom of the frame and a photoelectric receiver fixedly connected to the lifting plate. The photoelectric receiver is used to receive the emission signal of the photoelectric emitter.

[0011] In a preferred embodiment, the blanking rotating rod is rotatably connected to the base through a rotating shaft, and a rubber plate is fixedly connected to one side of the blanking rotating rod.

[0012] In a preferred embodiment, the blanking transmission structure includes a fixing plate fixedly connected to one of the mounting frames, a rotating tube rotatably connected to the fixing plate through a bearing, a transmission rod inserted into the rotating tube, a first gear fixedly connected to the outer side of the rotating tube, and a second gear meshing with the first gear. The second gear is fixedly connected to the rotating shaft end of one of the rotating disks.

[0013] Technical effects and advantages of the present utility model:

[0014] 1. By arranging a protective film between the upper stretching die and the support base, the present utility model can act on the material and then perform stamping and stretching, which can provide protection against scratching for the material. Since the photoelectric detection component can detect the action stroke of the stamping and stretching, the state signal of the stamping and stretching is provided to drive the protective film to wind and move, so that a new film can be provided for the processed material in real time, improving the film covering efficiency and facilitating the rapid stamping and stretching of the material.

[0015] 2. When the protective film is wound and replaced, the winding power can be transmitted to the blanking rotating rod through the blanking transmission structure, and the rotation of the blanking rotating rod can push the products subjected to stamping and stretching on the support base to transfer, meeting the processing requirements of rapid blanking. Description of the drawings

[0016] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained by extending the provided drawings.

[0017] Figure 1 It is a schematic structural diagram of a stamping and stretching machine of the present invention.

[0018] Figure 2 It is a schematic structural diagram of the rotating support structure of the present invention.

[0019] Figure 3 For the present invention Figure 1 Enlarged view of part A in it.

[0020] Figure 4 It is a schematic structural diagram of the blanking driving structure and the blanking rotating rod of the present invention.

[0021] The reference numerals are: 1, base; 2, frame; 3, hydraulic device; 4, lifting plate; 5, upper stretching die; 6, spring damper; 7, support; 8, lower stamping die; 9, rotating support structure; 91, assembly frame; 92, rotating disk; 10, roller body; 11, protective film; 12, servo motor; 13, photoelectric detection component; 131, photoelectric emitter; 132, photoelectric receiver; 14, blanking rotating rod; 15, blanking transmission structure; 151, fixing plate; 152, rotating tube; 153, transmission rod; 154, gear one; 155, gear two; 16, telescopic rod; 17, rubber plate. Specific embodiments

[0022] The following specific embodiments illustrate the embodiments of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0023] With reference to Figures 1 - 4, the present utility model provides a stamping and stretching machine, which includes a base 1 and a frame 2 fixedly connected to the base 1. A hydraulic device 3 is fixedly connected to the frame 2. The hydraulic device 3 can be a hydraulic press. The output end of the hydraulic device 3 is fixedly connected with a lifting plate 4. The output end of the hydraulic device 3 passes through the frame 2 and is connected to the lifting plate 4. A top stretching die 5 is fixedly connected to the bottom of the lifting plate 4. At least three spring dampers 6 are fixedly connected to the base 1. A support 7 is fixedly connected to the three spring dampers 6. A bottom stamping die 8 is fixedly connected to the base 1. The bottom stamping die 8 is arranged directly below the top stretching die 5 and is located inside the support 7.

[0024] At least a pair of telescopic rods 16 are fixedly connected to the frame 2. The lifting plate 4 is fixedly connected to the pair of telescopic rods 16. The telescopic structure of the telescopic rods 16 can ensure the stability of the lifting action of the lifting plate 4.

[0025] Specifically, by placing the processing material on the support 7 and starting the hydraulic device 3, the hydraulic device 3 can drive the top stretching die 5 to descend through the lifting plate 4. The top stretching die 5 can extrude the processing material on the support 7. By using the compressibility of the spring dampers 6, the descent of the support 7 enables the bottom stamping die 8 to push the processing material into the top stretching die 5 for stretching treatment.

[0026] Rotating support structures 9 are arranged on both sides of the lifting plate 4. A roller body 10 is detachably connected to each rotating support structure 9. A protective film 11 is wound around a pair of roller bodies 10. The protective film 11 passes through the space between the top stretching die 5 and the support 7. A servo motor 12 for driving the roller body 10 to rotate is arranged on one of the rotating support structures 9. The servo motor 12 is a self-locking motor.

[0027] The rotating support structure 9 includes an assembly frame 91 fixedly connected to the side of the lifting plate 4 and a pair of rotating discs 92 rotatably connected to the end side of the assembly frame 91 through a rotating shaft. The roller body 10 is detachably connected to the pair of rotating discs 92 by bolts. The servo motor 12 is fixedly connected to the assembly frame 91, and the output end of the servo motor 12 passes through the assembly frame 91 and is fixedly connected to the rotating shaft end of one of the rotating discs 92. In this application, the roller body 10 is arranged in an I-shaped structure, and the end of the roller body 10 can be connected to the rotating disc 92 by bolts, so as to meet the detachable property of the roller body 10, thereby facilitating the replacement of the protective film 11 on the roller body 10.

[0028] Specifically, with a certain feeding interval reserved between the upper stretching die 5 and the support base 7, at this time, the protective film 11 on the pair of roller bodies 10 can be arranged to pass through the feeding interval. By placing the processing material on the support base 7, when the upper stretching die 5 descends, the synchronous descent of the roller bodies 10 can make the protective film 11 cover the processing material, so that the processing material can obtain anti-scratch protection during stamping and stretching; since the servo motor 12 can drive one of the roller bodies 10 to rotate, the winding action of the roller body 10 can wind up the protective film 11, and the other roller body 10 can unwind the protective film 11, so that when the upper stretching die 5 is opened, the protective film 11 can be conveniently replaced.

[0029] An optoelectronic detection component 13 is arranged on the frame 2 and the lifting plate 4, a blanking rotating rod 14 is arranged on the base 1, and a blanking transmission structure 15 for driving the blanking rotating rod 14 to rotate is arranged on one of the rotating support structures 9.

[0030] The optoelectronic detection component 13 includes an optoelectronic emitter 131 suspended at the inner bottom of the frame 2 and an optoelectronic receiver 132 fixedly connected to the lifting plate 4. The optoelectronic receiver 132 is used to receive the emission signal of the optoelectronic emitter 131. In this application, the optoelectronic receiver 132 and the optoelectronic emitter 131 can be electrically connected to the servo motor 12 through an external controller. When the optoelectronic receiver 132 receives the emission signal of the optoelectronic emitter 131, that is, when the upper stretching die 5 is in the open mold state, the servo motor 12 can drive and control the protective film 11 to be wound and replaced.

[0031] The blanking rotating rod 14 is rotatably connected to the base 1 through a rotating shaft. A rubber plate 17 is fixedly connected to one side of the blanking rotating rod 14. In this application, the blanking rotating rod 14 is arranged in a Z-shaped structure, so that it can conveniently rotate around the transmission end of the blanking transmission structure 15. The rubber plate 17 can increase the elastic protection of the formed product in contact with the blanking.

[0032] The blanking transmission structure 15 includes a fixing plate 151 fixedly connected to one of the mounting frames 91, a rotating tube 152 rotatably connected to the fixing plate 151 through a bearing, a transmission rod 153 inserted into the rotating tube 152, a gear one 154 fixedly connected to the outer side of the rotating tube 152, and a gear two 155 meshed with the gear one 154. The gear two 155 is fixedly connected to the rotating shaft end of one of the rotating disks 92. In this application, the transmission rod 153 is arranged in a cross structure.

[0033] Specifically, when the upper stretching die 5 descends to extrude the processing material on the support 7, at this time, the rotating tube 152 can slide down in an inserted manner on the transmission rod 153, so as to ensure the effectiveness of the transmission of the blanking transmission structure 15 when the upper stretching die 5 moves. After the upper stretching die 5 is opened, when the servo motor 12 drives the protective film 11 to wind up, at this time, the rotation of the rotating disk 92 can drive the second gear 155 to rotate. The second gear 155 is meshed and connected to the first gear 154 to drive the rotating tube 152 to rotate. The rotation of the rotating tube 152 can drive the blanking rotating rod 14 to rotate through the transmission rod 153. Then, when the blanking rotating rod 14 passes above the support 7, it can push the products subjected to stamping and stretching for blanking.

Claims

1. A stamping and stretching machine, comprising a base (1) and a frame (2) fixedly connected to the base (1), characterized in that: The frame (2) is fixedly connected with a hydraulic device (3), the output end of the hydraulic device (3) is fixedly connected with a lifting plate (4), the bottom of the lifting plate (4) is fixedly connected with an upper stretching die (5), the base (1) is fixedly connected with at least three spring dampers (6), the three spring dampers (6) are fixedly connected with a bracket (7), the base (1) is fixedly connected with a lower punching die (8), the lower punching die (8) is arranged at a position directly below the upper stretching die (5), and the lower punching die (8) is located on the inner side of the bracket (7); Rotating support structures (9) are provided on both sides of the lifting plate (4), and each rotating support structure (9) is detachably connected to a roller body (10), and a pair of roller bodies (10) are rolled up with a protective film (11), and the protective film (11) passes between the upper stretching die (5) and the bracket (7), and a servo motor (12) for driving the roller body (10) to rotate is provided on one of the rotating support structures (9); The frame (2) and the lifting plate (4) are provided with a photoelectric detection component (13), the base (1) is provided with a material unloading rotating rod (14), and one of the rotating support structures (9) is provided with a material unloading transmission structure (15) for driving the material unloading rotating rod (14) to rotate.

2. A punching and stretching machine according to claim 1, characterized in that: At least one pair of telescopic rods (16) is fixedly connected to the frame (2), and the lifting plate (4) is fixedly connected to the pair of telescopic rods (16).

3. A punching and stretching machine according to claim 1, characterized in that: The rotating support structure (9) comprises an assembly frame (91) fixedly connected to the side of the lifting plate (4) and a pair of rotating disks (92) rotatably connected to the end of the assembly frame (91) via a rotating shaft, the roller body (10) is detachably connected to the pair of rotating disks (92) via bolts, the servo motor (12) is fixedly connected to the assembly frame (91), and the output end of the servo motor (12) passes through the assembly frame (91) and is fixedly connected to the rotating shaft end of one of the rotating disks (92).

4. A punching and stretching machine according to claim 1, characterized in that: The photoelectric detection assembly (13) comprises a photoelectric transmitter (131) suspended at the bottom of the frame (2) and a photoelectric receiver (132) fixedly connected to the lifting plate (4), wherein the photoelectric receiver (132) is used to receive a transmission signal from the photoelectric transmitter (131).

5. A punching and stretching machine according to claim 1, characterized in that: The material unloading rotating rod (14) is rotatably connected to the base (1) via a rotating shaft, and a rubber plate (17) is fixedly connected to one side of the material unloading rotating rod (14).

6. A punching and stretching machine according to claim 3, characterized in that: The material unloading transmission structure (15) comprises a fixed plate (151) fixedly connected to one of the assembly frames (91), a rotating tube (152) rotatably connected to the fixed plate (151) via a bearing, a transmission rod (153) inserted into the rotating tube (152), a gear 1 (154) fixedly connected to the outside of the rotating tube (152), and a gear 2 (155) meshingly connected to the gear 1 (154), wherein the gear 2 (155) is fixedly connected to the end of the rotating shaft of one of the rotating disks (92).