Four-column hydraulic press for machining automobile parts
By designing clamping devices and transmission mechanisms in the hydraulic press, the raw materials are fixed and precisely moved, the problem of workpiece deformation caused by the deviation of raw materials in the hydraulic press is solved, and the quality of the workpiece is improved.
Patent Information
- Application Number
- CN202421939735.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-12
AI Technical Summary
Existing hydraulic presses cannot fix the limits of the raw materials, resulting in the deviation of the raw materials during the stamping process and causing the problem of workpiece deformation.
A four-column hydraulic press for automotive parts processing was designed, using two clamping devices to fix and limit the raw materials, and the clamping device and raw materials are driven to move to the upper part of the lower mold through the belt transmission mechanism and the screw transmission mechanism to ensure that the raw materials are aligned with the lower mold and avoid position deviation.
By fixing the limit and precisely moving the raw materials, the raw materials are avoided during stamping and the quality of the produced automobile workpieces is improved.
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Figure CN223011685U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automotive parts processing, and more particularly to a four-column hydraulic press for automotive parts processing. Background Art
[0002] A four-column hydraulic press, also known as a hydraulic press, is a machine using liquid pressure transmission made based on Pascal's law. It processes products such as metals, plastics, and rubbers by using the static pressure of hydraulic oil pumped by an oil pump, and is commonly used in the pressing process and press forming in automotive parts processing.
[0003] The patent document with the publication number CN218463032U discloses a four-column hydraulic press for automotive parts processing, including a workbench. Four sliding channels are provided on the upper end surface of the workbench. When in use, through the four spring pressing devices provided, when using the four-column hydraulic press to process automotive parts and it is necessary to replace the lower mold of the parts, by pulling the pressing block, the pressing block drives the spring fixing block to slide in the installation groove under the action of the slider, compressing the pressure spring, so that the pressing block disengages from the lower mold. Only by pulling the two spring pressing devices apart can the lower mold be taken out from the workbench. Then, place a new lower mold on the workbench and adjust it to the appropriate position. After that, release the spring pressing device, and under the action of the pressure spring, the pressing block will squeeze and fix the side of the new lower mold, achieving the purpose of facilitating the replacement of the lower mold.
[0004] However, the existing hydraulic presses cannot fix and limit the raw materials, resulting in the problem that the raw materials will shift during stamping work, causing the stamped workpieces to deform. For this reason, a four-column hydraulic press for automotive parts processing is proposed. Summary of the Utility Model
[0005] In order to improve the problem that the existing hydraulic presses cannot fix and limit the raw materials, resulting in the problem that the raw materials will shift during stamping work, causing the stamped workpieces to deform, the present application provides a four-column hydraulic press for automotive parts processing.
[0006] The four-column hydraulic press for automotive parts processing provided by the present application adopts the following technical solutions:
[0007] A four-column hydraulic press for automotive parts processing, comprising:
[0008] A frame;
[0009] A lifting device, which is arranged on the frame;
[0010] An upper mold device, which is arranged on the lifting device;
[0011] Screw drive mechanism, there are two screw drive mechanisms, and both of the two screw drive mechanisms are arranged on the frame;
[0012] Belt drive mechanism, the belt drive mechanism is arranged on one side of the two screw drive mechanisms;
[0013] Clamping device, there are two clamping devices, and the two clamping devices are respectively arranged on the two screw drive mechanisms;
[0014] Lower die device, the lower die device is arranged on the frame.
[0015] Furthermore, the lifting device includes four columns, a support block and a hydraulic cylinder. The frame and the support block are respectively fixedly connected to both ends of the columns. The hydraulic cylinder is fixedly installed on the support block. A sliding block is fixedly connected to the output shaft of the hydraulic cylinder. All four columns are slidably connected to the sliding block. The lifting device is used to drive the lower die device to move.
[0016] Furthermore, the upper die device includes two buckles and four bolts. An upper die is embedded on the sliding block. Both buckles are rotatably connected to the sliding block. Two card slots are opened on the upper die, and the two card slots are respectively matched with the two buckles. The four bolts are respectively rotatably connected to the upper die and the two buckles. The upper die device is used to disassemble the upper die.
[0017] Furthermore, the screw drive mechanism includes a first screw, a chute and a slider. The frame is fixedly connected to the chute. The slider is slidably connected to the chute. The first screw is threadedly connected to the slider. The screw drive mechanism is used to drive the two clamping devices to move.
[0018] Furthermore, the belt drive mechanism includes two belt pulleys and a belt. A support platform is fixedly connected to the frame. A motor is fixedly installed on the support platform. The output shaft of the motor is fixedly connected to one of the two belt pulleys. The two belt pulleys are respectively fixedly connected to the two first screws. Both belt pulleys are belt-driven.
[0019] Furthermore, the clamping device includes two fixed blocks, a clamping block and a second screw. The two fixed blocks are both fixedly connected to a fixing plate. The fixing plate is fixedly connected to the slider. A second groove is opened on the fixing plate. The second groove is rotatably connected to the second screw. The second screw is threadedly connected to the clamping block. A cam is fixedly connected to the clamping block. The cam is rotatably connected to the two fixed blocks. The clamping device is used to clamp and limit the raw material.
[0020] Further, the lower die device includes four fixed cylinders and a lower die. A first groove is formed on the frame. The four fixed cylinders are fixedly connected to the first groove. The four fixed cylinders are all matched with the lower die, and the lower die is located on the first groove.
[0021] In summary, the present application includes at least one of the following beneficial technical effects:
[0022] 1. Through two clamping devices, the two clamping devices fix and limit the raw material, avoiding the offset of the raw material during the stamping process and ensuring the quality of the produced automotive workpiece.
[0023] 2. Through the belt drive mechanism and two screw drive mechanisms, the two clamping devices and the raw material can be driven to move above the lower die device respectively, enabling the raw material to be aligned with the lower die, avoiding the offset of the stamping position, and improving the quality of the produced automotive workpiece. Description of the Drawings
[0024] Figure 1 is the schematic diagram of the overall structure in Embodiment 1 of the present application;
[0025] Figure 2 is the schematic diagram of the structure of the upper die device in Embodiment 1 of the present application;
[0026] Figure 3 is the schematic diagram of the structure of the clamping device in Embodiment 1 of the present application;
[0027] Figure 4 is the schematic diagram of the connection structure of the two screw drive mechanisms, the two clamping devices and the lower die device in Embodiment 1 of the present application.
[0028] Reference numerals: 1. Hydraulic cylinder; 2. Support block; 3. Column; 4. Sliding block; 5. Frame; 6. Snap; 7. Card slot; 8. Upper die; 9. Bolt; 10. Slide block; 11. Slide groove; 12. First screw; 13. Pulley; 14. Lower die; 15. First groove; 16. Fixed cylinder; 17. Belt; 18. Motor; 19. Support platform; 20. Cam; 21. Fixed block; 22. Second screw; 23. Clamping block; 24. Fixed plate; 25. Second groove. Detailed Description of the Embodiment
[0029] Embodiment 1
[0030] The following further elaborates on Embodiment 1 in the present application in conjunction with the attached Figures 1 - 4 drawings.
[0031] The installation method of a four-column hydraulic press for processing automotive parts refers to Figure 1 , including:
[0032] Frame 5;
[0033] A lifting device is arranged on the frame 5;
[0034] An upper die device is arranged on the lifting device;
[0035] There are two screw drive mechanisms, and both of the two screw drive mechanisms are arranged on the frame 5;
[0036] A belt drive mechanism is arranged on one side of the two screw drive mechanisms;
[0037] There are two clamping devices, and the two clamping devices are respectively arranged on the two screw drive mechanisms;
[0038] A lower die device is arranged on the frame 5.
[0039] Refer to Figure 2 , the lifting device includes four columns 3, a support block 2 and a hydraulic cylinder 1. The frame 5 and the support block 2 are respectively fixedly connected to both ends of the column 3. The hydraulic cylinder 1 is fixedly installed on the support block 2. A sliding block 4 is fixedly connected to the output shaft of the hydraulic cylinder 1. All four columns 3 are slidably connected to the sliding block 4. The lifting device is used to drive the lower die device to move. The upper die device includes two buckles 6 and four bolts 9. An upper die 8 is embedded on the sliding block 4. Both of the two buckles 6 are rotatably connected to the sliding block 4. Two card slots 7 are opened on the upper die 8. The two card slots 7 are respectively matched with the two buckles 6. The four bolts 9 are respectively rotatably connected to the upper die 8 and the two buckles 6. The upper die device is used to disassemble the upper die 8.
[0040] Refer to Figure 3 and Figure 4, the screw drive mechanism includes a first screw 12, a chute 11 and a slider 10. The frame 5 is fixedly connected to the chute 11, the slider 10 is slidably connected to the chute 11, and the first screw 12 is threadedly connected to the slider 10. The screw drive mechanism is used to drive the two clamping devices to move. The belt drive mechanism includes two belt pulleys 13 and a belt 17. A support platform 19 is fixedly connected to the frame 5, and a motor 18 is fixedly installed on the support platform 19. The output shaft of the motor 18 is fixedly connected to one of the two belt pulleys 13, and the two belt pulleys 13 are respectively fixedly connected to the two first screws 12. Both of the two belt pulleys 13 are in transmission connection with the belt 17. The clamping device includes two fixed blocks 21, a clamping block 23 and a second screw 22. The two fixed blocks 21 are both fixedly connected to a fixing plate 24. The fixing plate 24 is fixedly connected to the slider 10. A second groove 25 is formed in the fixing plate 24, and the second groove 25 is rotatably connected to the second screw 22. The second screw 22 is threadedly connected to the clamping block 23. A cam 20 is fixedly connected to the clamping block 23, and the cam 20 is rotatably connected to the two fixed blocks 21. The clamping device is used for clamping and limiting the raw material. The lower die device includes four fixed cylinders 16 and a lower die 14. A first groove 15 is formed in the frame 5, and the four fixed cylinders 16 are all fixedly connected to the first groove 15. The four fixed cylinders 16 are all matched with the lower die 14, and the lower die 14 is located on the first groove 15.
[0041] The implementation principle of a four-column hydraulic press for machining automotive parts in an embodiment of this application is as follows: During use, fix the upper die 8 between the two buckles 6, rotate the two buckles 6, and the two buckles 6 cooperate with the two card slots 7. Then, tighten the four bolts 9, and the four bolts 9 perform secondary fixation on the two buckles 6 and the upper die 8. Then, place the lower die 14 on the first groove 15, press the lower die 14 so that the lower die 14 cooperates with the four fixed cylinders 16, and the four fixed cylinders 16 fix the lower die 14 on the first groove 15. Then, place the raw material on the two fixing plates 24, turn the two second screws 22, and the two second screws 22 drive the two clamping blocks 23 to move. The two clamping blocks 23 drive the two cams 20 to rotate on the four fixed blocks 21. The movement of the two clamping blocks 23 can fixedly clamp the raw material to prevent the raw material from shifting during the stamping process. Then, start the motor 18. The motor 18 drives one of the two belt pulleys 13 to rotate. The belt pulley 13 drives the other belt pulley 13 to rotate through the belt 17. The rotation of the two belt pulleys 13 drives the two first screws 12 to rotate. The rotation of the two first screws 12 drives the two sliders 10 to move on the two chutes 11 respectively. The movement of the two sliders 10 drives the two clamping devices and the raw material to move onto the lower die 14. Then, start the hydraulic cylinder 1. The hydraulic cylinder 1 drives the sliding block 4 and the upper die device to move, and the upper die 8 performs stamping work on the raw material to make the raw material quickly formed.
[0042] Example 2
[0043] The difference between this embodiment and the first embodiment is that a quality detector is fixedly installed on the frame 5 to scan and detect the stamped automotive parts. When damaged automotive parts are detected multiple times, the quality detector issues an alarm to remind the operator to repair and detect the equipment.
[0044] The above are all preferred embodiments of this application. The protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A four-column hydraulic press for processing automobile parts, characterized in that: include: Rack (5); A lifting device, the lifting device is arranged on the frame (5); An upper mold device, the upper mold device is arranged on the lifting device; A screw transmission mechanism, wherein two screw transmission mechanisms are provided, and both screw transmission mechanisms are provided on the frame (5); A belt transmission mechanism, wherein the belt transmission mechanism is arranged on one side of the two screw transmission mechanisms; A clamping device, wherein two clamping devices are provided, and the two clamping devices are respectively provided on two screw transmission mechanisms; A lower mold device is arranged on the frame (5).
2. A four-column hydraulic press for processing automobile parts according to claim 1, characterized in that: The lifting device comprises four columns (3), a support block (2) and a hydraulic cylinder (1); the frame (5) and the support block (2) are respectively fixedly connected to the two ends of the column (3); the hydraulic cylinder (1) is fixedly mounted on the support block (2); a sliding block (4) is fixedly connected to the output shaft of the hydraulic cylinder (1); the four columns (3) are all slidably connected to the sliding block (4); and the lifting device is used to drive the lower mold device to move.
3. A four-column hydraulic press for processing automobile parts according to claim 2, characterized in that: The upper mold device comprises two buckles (6) and four bolts (9); the upper mold (8) is embedded on the sliding block (4); the two buckles (6) are rotatably connected to the sliding block (4); two slots (7) are provided on the upper mold (8); the two slots (7) are respectively matched with the two buckles (6); the four bolts (9) are respectively rotatably connected to the upper mold (8) and the two buckles (6); the upper mold device is used for disassembling the upper mold (8).
4. A four-column hydraulic press for processing automobile parts according to claim 3, characterized in that: The screw transmission mechanism comprises a first screw (12), a slide groove (11) and a slider (10); the frame (5) is fixedly connected to the slide groove (11); the slider (10) is slidably connected to the slide groove (11); the first screw (12) is threadedly connected to the slider (10); and the screw transmission mechanism is used to drive the two clamping devices to move.
5. The four-column hydraulic press for processing automobile parts according to claim 4, characterized in that: The belt transmission mechanism comprises two pulleys (13) and a belt (17); a support platform (19) is fixedly connected to the frame (5); a motor (18) is fixedly mounted on the support platform (19); an output shaft of the motor (18) is fixedly connected to one of the two pulleys (13); the two pulleys (13) are respectively fixedly connected to the two first screw rods (12); and both pulleys (13) are transmission-connected to the belt (17).
6. A four-column hydraulic press for processing automobile parts according to claim 5, characterized in that: The clamping device comprises two fixed blocks (21), a clamping block (23) and a second screw (22); the two fixed blocks (21) are fixedly connected to a fixed plate (24); the fixed plate (24) is fixedly connected to a slider (10); a second groove (25) is provided on the fixed plate (24); the second groove (25) is rotatably connected to the second screw (22); the second screw (22) is threadedly connected to the clamping block (23); a cam (20) is fixedly connected to the clamping block (23); the cam (20) is rotatably connected to the two fixed blocks (21); and the clamping device is used for clamping and limiting raw materials.
7. A four-column hydraulic press for processing automobile parts according to claim 6, characterized in that: The lower mold device comprises four fixed cylinders (16) and a lower mold (14); a first groove (15) is provided on the frame (5); the four fixed cylinders (16) are fixedly connected to the first groove (15); the four fixed cylinders (16) are matched with the lower mold (14); and the lower mold (14) is located on the first groove (15).
Citation Information
Patent Citations
Four-column hydraulic press for machining automobile parts
CN218463032U