Material arranging and stacking device of spiral duct type air conditioner
By installing a stacking material device with camera equipment, integrated controllers and electromagnetic equipment on the spiral duct machine, the problem of inefficient production efficiency caused by the air duct occupying the receiving table is solved, and the automatic collection and handling of the air duct is realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202422243307.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-13
AI Technical Summary
During the production process of the spiral duct machine, after the receiving table is occupied by the produced duct, it needs to be manually moved away, which affects the production efficiency and manual handling is more troublesome.
A spiral air duct machine is designed to carry out a stacking material device, including a camera device, an integrated controller and an electromagnetic device. The moving state of the air duct is monitored through the camera device. When the air duct is processed, the integrated controller controls the electromagnetic device to start, and the transmission frame is opened, so that the air duct slides down to the inside of the stacking frame plate for collection.
Automatic collection and handling of air ducts is realized, the number of manual operations is reduced, production efficiency is improved, and subsequent handling is simplified.
Smart Images

Figure CN223011731U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of spiral duct machines, and in particular to a stacking device for spiral duct machines. Background Art
[0002] A spiral duct machine is a machine for producing spiral ducts. A spiral duct, also known as a spiral-seamed thin-walled pipe, is a thin-walled pipe made of metal strip material wound into a spiral seam, circular in shape, without welding, airtight, and watertight. It is mostly used for air supply and bulk material transportation, replacing traditional galvanized iron pipes (i.e., manually seamed iron pipes). Its main uses are as follows: spiral pipes for air supply, including ventilation, such as fresh air supply and exhaust. This scope is very wide, such as in factory workshops and production sites. When harmful gases are generated and need to be discharged outdoors, and outdoor air needs to be transported indoors, an air transportation pipeline with a large flow rate and low pressure is required, and spiral ducts are the most suitable. Generally, galvanized iron pipes are used, and stainless steel pipes are used in corrosive and particularly humid places; for cold air supply, the most common is the pipeline of central air conditioners. Such pipelines need to be insulated. Spiral ducts can be internally lined with insulation materials and look beautiful on the outside; for oil fume exhaust, a large amount of oil fume is generated in the kitchens of restaurants, hotels, and guesthouses and needs to be discharged. The circular duct is the oil fume chimney. Here, the spiral duct should be called the oil fume pipe; for dust removal, there is a lot of dust in the production workshops of some factories, and a special dust removal device is required. For pipelines with a large air flow rate, spiral ducts can be used; for bulk material transportation, in the production process of some factories, loose particles need to be transported, especially those with a low specific gravity such as foamed plastic particles. Using spiral ducts has a low cost and good effect.
[0003] For example, the Chinese utility model patent with the publication number CN212093780U discloses a spiral duct machine including a coil strip mechanism, a seaming mechanism, and a receiving table. A seaming mechanism is arranged on one side of the coil strip mechanism. The seaming mechanism includes a first base, a driving mechanism, a seaming machine, and a support plate. The first base is connected to one side of the coil strip mechanism, the top of the first base is fixedly connected to the bottom of the driving mechanism by bolts, and the rotating shaft of the driving mechanism is connected to the seaming machine through a chain drive. By arranging a dust suction pipe inside the annular steel belt and extending in a direction away from the support plate, the spiral duct is formed by seaming from the inner wall of the annular steel belt. The dust suction pipe can absorb the processing residues generated during the seaming process of the coil strip material, preventing the processing residues from remaining on the inner wall of the spiral duct. By setting the receiving table to have the same height as the seaming machine, the processed spiral duct can be suspended, making it convenient to transfer and transport the fabricated duct.
[0004] With respect to the above-mentioned related technologies, when producing air ducts through a spiral duct machine, this solution sets a receiving platform at the discharge port and raises the height of the receiving platform to receive the processed air ducts. However, in actual use, after the receiving platform is occupied by a produced air duct, the operator needs to move it away before the next production operation can be carried out, which affects production efficiency. In addition, multiple manual handling is relatively troublesome. Utility Model Content
[0005] In order to solve the problems raised in the background technology, the present application provides a stacking device for a spiral duct machine.
[0006] The stacking device of the spiral duct machine provided in the present application adopts the following technical solution:
[0007] The top of the support frame is provided with a stacking frame, and the top of the support frame is provided with a support plate, and the top of the support plate is provided with a driving assembly, and the driving assembly includes a camera device, an integrated controller and an electromagnetic device, the camera device is fixed on the top of the support plate, and one side of the camera device is electrically connected with an integrated controller, the power input end of the integrated controller is electrically connected with the power output end of an external power supply, the top of the integrated controller is fixed with an electromagnetic device, and the electromagnetic device is electrically connected to the integrated controller, the top surface edge of the support base is symmetrically fixed with a guide frame, the top of the guide frame is movably sleeved with a transmission frame, one end of the transmission frame is located on one side of the electromagnetic device, the top surface of the support base is provided with a stacking frame plate, the stacking frame plate is located on the inner side of the guide frame, the top of the transmission frame is provided with an air duct, and the camera device is located below one end of the air duct;
[0008] Through the above technical scheme, the movement of the air duct can be monitored by the camera equipment. When a section of the air duct is processed and monitored by the camera equipment, the integrated controller can control the electromagnetic device to start and push the transmission frame open, so that the air duct slides down to the inside of the stacking frame for collection, without manual unloading, and the stacking is convenient for subsequent transportation.
[0009] Preferably, an electromagnet core is symmetrically sleeved at both ends of the electromagnetic device, a push plate is fixedly provided at one end of the electromagnet core, a support spring is sleeved on the outer side of the electromagnet core, one end of the support spring is fixedly connected to the electromagnetic device, and the electromagnet core is located on one side of the transmission frame.
[0010] Preferably, the guide frame comprises a vertical rod, a guide oblique rod and a sleeve, the vertical rod is symmetrically fixed to the edge of the top surface of the support base, the top of the vertical rod is fixed with a guide oblique rod, and the top of the guide oblique rod is fixed with a sleeve;
[0011] Through the above technical solution, the guiding diagonal rod can guide the air duct when it falls, so that the air duct stably falls into the inner side of the stacking frame board.
[0012] Preferably, the transmission frame includes a first connecting rod, a first connecting plate, a second connecting rod and a roller. The first connecting rod is sleeved inside the sleeve. A first connecting plate is fixedly arranged on the first connecting rod. A second connecting rod penetrates through the top of the first connecting plate. A roller is movably sleeved on the second connecting rod. The air duct is located above the roller.
[0013] Preferably, a second connecting plate is fixedly arranged at one end of the first connecting rod, and a connecting buckle is fixedly arranged on the side wall of the second connecting plate.
[0014] Preferably, a hook is fixedly arranged on the side wall of the push plate, and the hook is clamped inside the connecting buckle.
[0015] Preferably, an operation opening is formed in one side wall of the stacking frame board, and a soft pad is fixedly arranged at the inner bottom of the stacking frame board.
[0016] In summary, the present application includes the following beneficial technical effects:
[0017] 1. When using a spiral air duct machine to produce an air duct in this solution, the produced air duct rotates and moves on the transmission frame. A camera device is arranged below the air duct. After a section of the air duct is monitored to be processed by the camera device, the information is transmitted to the integrated controller through an external wire, so that the controller can control the electromagnetic device to start, and the electromagnetic device pushes the symmetrical transmission frames outward, so that the air duct can fall into the inner side of the stacking frame board for automatic collection, which is convenient for subsequent handling.
[0018] 2. A guiding frame is arranged below the transmission frame in this solution, and a guiding diagonal rod is arranged on the guiding frame. When the transmission frame moves outward and the air duct falls, the air duct can be guided and moved by the guiding diagonal rod, so that the air duct stably moves to the inner side of the stacking frame board. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the overall structural schematic diagram of the embodiment of the application;
[0020] Figure 2 is the three-dimensional schematic diagram of the driving component, guiding frame and transmission frame of the embodiment of the application;
[0021] Figure 3 is the Figure 2 magnified schematic diagram of part A in the embodiment of the application;
[0022] Figure 4 is the Figure 2 magnified schematic diagram of part B in the embodiment of the application;
[0023] Figure 5 It is a three-dimensional schematic diagram of the stacking frame board of the application embodiment.
[0024] Explanation of reference numerals: 1, support base; 2, vertical plate; 21, support plate; 3, drive assembly; 31, camera device; 32, integrated controller; 33, electromagnetic device; 331, electromagnet core; 332, push plate; 333, support spring; 334, hook; 4, guide frame; 41, vertical rod; 42, guide inclined rod; 43, sleeve; 5, transmission frame; 51, first connecting rod; 52, first connecting plate; 53, second connecting rod; 54, roller; 55, second connecting plate; 551, connecting buckle; 6, stacking frame board; 61, operation port; 62, soft pad; 7, air duct. Detailed implementation manners
[0025] The following will Figures 1-5 make a further detailed description of this application in conjunction with the attached
[0026] An embodiment of this application discloses a stacking device for a spiral air duct machine. Refer to Figure 1 and Figure 2 As shown, specifically, a stacking device for a spiral air duct machine includes a support base 1, the support base 1 is installed on one side of an external spiral air duct machine, a vertical plate 2 is fixedly provided at the top of one end of the support base 1, a support plate 21 is provided at the top of the vertical plate 2, a drive assembly 3 is fixedly provided at the top of the support plate 21, the drive assembly 3 includes a camera device 31, an integrated controller 32 and an electromagnetic device 33, the camera device 31 is fixed at the top of the support plate 21, an integrated controller 32 is electrically connected to one side of the camera device 31, the integrated controller 32 belongs to the prior art, an information transmission module and an information analysis module are arranged inside, and it can analyze the structure of the camera device 31, and then realize the opening and closing of the electromagnetic device 33, and the power input end of the integrated controller 32 is electrically connected to the power output end of an external power supply; the progress of the air duct produced by the spiral air duct machine can be monitored through the camera device 31, and when the production is over, the air duct stops moving.
[0027] Refer to Figure 2 , Figure 3 and Figure 4As shown in the figure, specifically, an electromagnetic device 33 is fixedly provided at the top of the integrated controller 32. The electromagnetic device 33 is electrically connected to the integrated controller 32. The specific structure of the electromagnetic device 33 can refer to the electromagnet in the prior art, which belongs to the prior art, so it will not be elaborated here. Guide frames 4 are symmetrically and fixedly provided at the edge of the top surface of the support base 1. A transmission frame 5 is movably sleeved at the top of the guide frame 4. One end of the transmission frame 5 is located on one side of the electromagnetic device 33. The transmission frame 5 is used to support the air duct 7. A stacking frame plate 6 is arranged on the top surface of the support base 1. The stacking frame plate 6 is located inside the guide frame 4. The stacking frame plate 6 is used to store the processed air ducts 7. The inner size thereof is adapted to the size of the air duct 7, and multiple air ducts 7 can be stacked and placed. An air duct 7 is provided at the top of the transmission frame 5. The imaging device 31 is located below one end of the air duct 7. Electromagnetic cores 331 are symmetrically sleeved at both ends of the electromagnetic device 33. A push plate 332 is fixedly provided at one end of the electromagnetic core 331. A support spring 333 is sleeved outside the electromagnetic core 331. One end of the support spring 333 is fixedly connected to the electromagnetic device 33. The electromagnetic core 331 is located on one side of the transmission frame 5. A second connecting plate 55 is fixedly provided at one end of the first connecting rod 51. A connecting buckle 551 is fixedly provided on the side wall of the second connecting plate 55. A hook 334 is fixedly provided on the side wall of the push plate 332. The hook 334 is clamped inside the connecting buckle 551. Through the clamping of the hook 334 and the connecting buckle 551, the electromagnetic device 33 can push and pull the transmission frame 5. When the transmission frame 5 is pushed outward, the air duct 7 can fall and be collected inside the stacking frame plate 6, which is convenient for one-time collection and reduces the workload of the operator. When the transmission frame 5 is pulled inward, the air duct 7 can be supported by the transmission frame 5, which is convenient for its processing.
[0028] Refer to Figure 2 And Figure 5 As shown in the figure, specifically, the guide frame 4 includes a vertical rod 41, a guide inclined rod 42 and a sleeve 43. The vertical rods 41 are symmetrically and fixedly arranged at the edge of the top surface of the support base 1. A guide inclined rod 42 is fixedly provided at the top of the vertical rod 41. A sleeve 43 is fixedly provided at the top of the guide inclined rod 42. The inclined guide inclined rod 42 can better guide the air duct 7. The transmission frame 5 includes a first connecting rod 51, a first connecting plate 52, a second connecting rod 53 and a roller 54. The first connecting rod 51 is sleeved inside the sleeve 43. A first connecting plate 52 is fixedly provided on the first connecting rod 51. A second connecting rod 53 penetrates through the top of the first connecting plate 52. A roller 54 is movably sleeved on the second connecting rod 53. The roller 54 is used to guide and support the air duct 7. The air duct 7 is located above the roller 54. An operation opening 61 is provided on one side wall of the stacking frame plate 6, which is convenient for removing the stacking frame plate 6. A soft pad 62 is fixedly provided at the inner bottom of the stacking frame plate 6 to prevent the air duct 7 from being knocked. The processed air ducts 7 are collected by the provided stacking frame plate 6. Subsequently, the stacking frame plate 6 can be pulled out and transported by a transport trolley or the like.
[0029] The implementation principle of the stacking device of the spiral air duct machine in the embodiment of the present application is as follows: When the air duct 7 is produced and processed by the spiral air duct machine, the support base 1 is placed on one side of the air duct machine, so that the produced air duct 7 can rotate and move on the transmission frame 5. At the same time, the state of the air duct 7 is monitored by the imaging device 31. When the air duct 7 stops moving after production, the imaging device 31 transmits the information to the integrated controller 32, and the integrated controller 32 controls the electromagnetic device 33, so that the electromagnetic device 33 is disconnected. Then, the electromagnet core 331 moves outward under the action of the support spring 333, thereby pushing the transmission frame 5 outward, so that the air duct 7 supported above can fall into the inner side of the lower stacking frame plate 6 for automatic collection, which is convenient for collection. Subsequently, the operator can pull out the stacking frame plate 6 to carry the air duct 7.
[0030] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A stacking device for a spiral duct machine, comprising a support base (1), characterized in that: A vertical plate (2) is fixedly provided on the top of one end of the support base (1); a support plate (21) is provided on the top of the vertical plate (2); a driving assembly (3) is fixedly provided on the top of the support plate (21); the driving assembly (3) comprises a camera device (31), an integrated controller (32) and an electromagnetic device (33); the camera device (31) is fixed on the top of the support plate (21); one side of the camera device (31) is electrically connected to the integrated controller (32); a power input end of the integrated controller (32) is electrically connected to a power output end of an external power supply; and the integrated controller (32) is electrically connected to the power output end of an external power supply. ) is fixedly provided with an electromagnetic device (33) on the top, the electromagnetic device (33) is electrically connected to the integrated controller (32), a guide frame (4) is symmetrically fixedly provided on the edge of the top surface of the support base (1), a transmission frame (5) is movably sleeved on the top of the guide frame (4), one end of the transmission frame (5) is located on one side of the electromagnetic device (33), a stacking frame plate (6) is arranged on the top surface of the support base (1), the stacking frame plate (6) is located on the inner side of the guide frame (4), an air duct (7) is provided on the top of the transmission frame (5), and the camera device (31) is located below one end of the air duct (7).
2. The stacking device of the spiral duct machine according to claim 1 is characterized in that: Electromagnetic cores (331) are symmetrically sleeved at both ends of the electromagnetic device (33), a push plate (332) is fixedly provided at one end of the electromagnetic core (331), a support spring (333) is sleeved on the outer side of the electromagnetic core (331), one end of the support spring (333) is fixedly connected to the electromagnetic device (33), and the electromagnetic core (331) is located on one side of the transmission frame (5).
3. The stacking device of the spiral duct machine according to claim 2 is characterized in that: The guide frame (4) comprises a vertical rod (41), a guide oblique rod (42) and a sleeve (43); the vertical rod (41) is symmetrically fixed to the edge of the top surface of the support base (1); the top of the vertical rod (41) is fixedly provided with the guide oblique rod (42); and the top of the guide oblique rod (42) is fixedly provided with the sleeve (43).
4. The stacking device of the spiral duct machine according to claim 3 is characterized in that: The transmission frame (5) comprises a first connecting rod (51), a first connecting plate (52), a second connecting rod (53) and a roller (54); the first connecting rod (51) is sleeved on the inner side of the sleeve (43); the first connecting plate (52) is fixedly provided on the first connecting rod (51); the top of the first connecting plate (52) is penetrated by the second connecting rod (53); the roller (54) is movably sleeved on the second connecting rod (53); and the air duct (7) is located above the roller (54).
5. The stacking device of the spiral duct machine according to claim 4, characterized in that: A second connecting plate (55) is fixedly provided at one end of the first connecting rod (51), and a connecting buckle (551) is fixedly provided on the side wall of the second connecting plate (55).
6. The stacking device of the spiral duct machine according to claim 5, characterized in that: A hook (334) is fixedly provided on the side wall of the push plate (332), and the hook (334) is engaged with the inner side of the connecting buckle (551).
7. The stacking device of the spiral duct machine according to claim 6, characterized in that: An operation opening (61) is provided on one side wall of the stacking frame plate (6), and a soft cushion (62) is fixedly provided on the inner bottom of the stacking frame plate (6).
Citation Information
Patent Citations
Spiral duct type air conditioner
CN212093780U