Three-way valve body forging die

By designing a three-way valve body forging mold with top punching and side punching, the problem of more materials used in existing molds is solved, and more efficient blank utilization and subsequent processing convenience is achieved.

CN223011793UActive Publication Date: 2025-06-24ZHEJIANG FEITENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422224733.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-06-24
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing three-way valve body forging molds are difficult to effectively utilize the blank during the forging process, resulting in more materials.

Method used

A three-way valve body forging mold is designed, including molding modules, top punching and side punching. Through the combination of top punching and side punching, the blank can smoothly fill the mold cavity groove, and the blank with a smaller diameter is used for forging to improve the utilization rate of the blank.

Benefits of technology

It realizes saving materials during the three-way valve body forging process, improving the utilization rate of the blank, and facilitating subsequent cutting and processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-way valve body forging die, and belongs to the technical field of dies, and the three-way valve body forging die is characterized in that the three-way valve body forging die comprises two forming die blocks which are symmetrically distributed, and each forming die block is provided with a die cavity groove; the top punching hole is formed in the top of the forming module; the side punching hole is formed in the side edge of the forming module; wherein the top punching hole corresponds to a port in the middle of the three-way valve body, and the side punching holes correspond to ports in the two sides of the three-way valve body. According to the three-way valve body forging method, materials can be saved in the three-way valve body forging process.
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Description

Technical Field

[0001] This application belongs to the technical field of molds, and particularly relates to a forging mold for a three-way valve body. Background Art

[0002] At present, the multi-directional die forging forming process of three-way valve body forgings has been mature, and most forgings have achieved non-edge and three-way hole cavities. And most of them adopt dynamic die and static die forging, and the blank is placed in the mold cavity for forming when closing.

[0003] Half is the homophone of the English word "half", that is, one-half, which means dividing a template into multiple halves. Generally, it refers to half-blocks, which can be 2 or multiple.

[0004] Such as Figure 4 shown, it is the structure of the forming module of the half mold for machining the three-way valve body at present. However, this structure is difficult for the forming of the three-way valve body, so a larger blank is often used for forging, resulting in more material consumption. Utility Model Content

[0005] The purpose of this application is to provide a forging mold for a three-way valve body aiming at the above existing technical problems, which can save materials during the forging process of the three-way valve body.

[0006] This application provides a forging mold for a three-way valve body, including:

[0007] Forming modules, two forming modules are provided and symmetrically distributed, and the forming modules are provided with die cavity grooves;

[0008] Top punching hole, placed at the top of the forming module;

[0009] Side punching hole, placed at the side of the forming module;

[0010] Among them, the top punching hole corresponds to the port at the middle position of the three-way valve body, and the side punching hole corresponds to the ports at both sides of the three-way valve body.

[0011] By making the top punching hole correspond to the port at the middle position of the three-way valve body and the side punching hole correspond to the ports at both sides of the three-way valve body, when forging, the blank can be filled into the die cavity groove more smoothly. Therefore, a blank with a smaller diameter can be used for forging, and less blank can be used for forging, which further effectively improves the utilization rate of the blank. The forming module consists of two parts, the die cavity groove corresponds to the three-way valve body to be forged, the blank is put in from the top punching hole, and pressure is applied to the top punching hole and the side punching hole respectively to complete the forging of the blank.

[0012] Furthermore, the forming module further includes:

[0013] Top punching groove;

[0014] Among them, the top punching hole is formed by a top punching groove.

[0015] The top punching groove is formed by milling on the forming module, so that the top punching hole formed by the top punching groove is placed between two forming modules.

[0016] Furthermore, it also includes:

[0017] A top punching needle, which is adapted to the top punching groove;

[0018] Among them, during forging, the top punching needle is inserted into the top punching hole.

[0019] During forging, the top punching needle is inserted into the top punching hole under the action of pressure and acts on the blank. A hole groove is formed at the middle port of the three-way valve body through the top punching needle, further improving the utilization rate of the blank and facilitating the subsequent cutting process of the three-way valve body forging.

[0020] Furthermore, the forming module further includes:

[0021] A side punching groove;

[0022] Among them, the side punching hole is formed by the side punching groove.

[0023] The side punching groove is formed by milling on the forming module, so that the side punching hole formed by the side punching groove is placed between two forming modules.

[0024] Furthermore, it also includes:

[0025] A side punching needle, which is adapted to the side punching groove;

[0026] Among them, during forging, the side punching needle is inserted into the side punching hole.

[0027] During forging, the side punching needle is inserted into the side punching hole under the action of pressure and acts on the blank. Hole grooves are formed at both ends of the three-way valve body through the side punching needle, further improving the utilization rate of the blank and facilitating the subsequent cutting process of the three-way valve body forging.

[0028] Furthermore, the forming module further includes:

[0029] A stepped surface, which is placed on the outer side wall of the forming module.

[0030] The installation and positioning of the forming module are facilitated through the stepped surface, and the installation stability during module use is improved.

[0031] Furthermore, the forming module further includes:

[0032] A chamfered surface, which is placed at the opening end of the top punching hole.

[0033] The stability of the top punching needle inserted into the top punching hole during forging is improved through the chamfered surface.

[0034] The beneficial effects of this application are as follows:

[0035] 1. By aligning the top punching hole with the port at the middle position of the three-way valve body and the side punching holes with the ports at both sides of the three-way valve body, when forging, the blank can be filled into the die cavity groove more smoothly. Therefore, blanks with a smaller diameter can be used for forging, enabling the use of fewer blanks for forging and further effectively improving the utilization rate of the blanks.

[0036] 2. During forging, the top punch needle is inserted into the top punching hole under the action of pressure and acts on the blank, forming a hole groove at the middle port of the three-way valve body through the top punch needle, further improving the utilization rate of the blank and facilitating the subsequent cutting process of the three-way valve body forging.

[0037] 3. During forging, the side punch needle is inserted into the side punching hole under the action of pressure and acts on the blank, forming hole grooves at both ends of the three-way valve body through the side punch needle, further improving the utilization rate of the blank and facilitating the subsequent cutting process of the three-way valve body forging. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 It is a schematic structural view of the forging die for the three-way valve body of this application Figure 1 ;

[0039] Figure 2 It is a schematic structural view of the forming module of this application;

[0040] Figure 3 It is a schematic structural view of the three-way valve body of this application;

[0041] Figure 4 It is a schematic structural view of the forging die for the three-way valve body of this application Figure 2 ;

[0042] In the figures, the reference numerals are: 100, forming module; 101, die cavity groove; 110, top punch groove; 120, side punch groove; 200, top punching hole; 210, chamfered surface; 300, side punching hole; 400, top punch needle; 500, side punch needle; 600, stepped surface; 700, three-way valve body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0043] Next, the technical solutions in the embodiments of this application will be clearly described in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of this application.

[0044] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0045] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0046] Embodiment 1:

[0047] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides a three-way valve body forging die, comprising:

[0048] A molding module 100, wherein two molding modules 100 are provided and are symmetrically distributed, and each molding module 100 is provided with a mold cavity groove 101;

[0049] A top punch hole 200 is placed on the top of the forming module 100;

[0050] The side punch hole 300 is disposed on the side of the forming module 100;

[0051] The top punch hole 200 corresponds to the port at the middle position of the three-way valve body, and the side punch holes 300 correspond to the ports at the two side positions of the three-way valve body.

[0052] By arranging the top punch hole 200 to correspond to the port in the middle position of the three-way valve body and the side punch holes 300 to correspond to the ports on both sides of the three-way valve body, the blank can be more smoothly filled into the die cavity groove 101 during forging. Therefore, a blank with a smaller diameter can be used for forging, and less blank can be used for forging, which further effectively improves the utilization rate of the blank. The forming module 100 is composed of two parts. The die cavity groove 101 corresponds to the three-way valve body that needs to be forged. The blank is put in from the top punch hole 200, and pressure is applied to the top punch hole 200 and the side punch hole 300 respectively to complete the forging of the blank.

[0053] Embodiment 2:

[0054] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides a three-way valve body forging die. In addition to the above technical features, the molding module 100 further includes:

[0055] Top punching groove 110;

[0056] Among them, the top punching hole 200 is formed by the top punching groove 110.

[0057] The top punching groove 110 is formed by milling on the forming module 100, so that the top punching hole 200 formed by the top punching groove 110 is located between two forming modules 100.

[0058] Furthermore, it further includes:

[0059] Top punching needle 400, adapted to the top punching groove 110;

[0060] Among them, during forging, the top punching needle 400 is inserted into the top punching hole 200.

[0061] During forging, the top punching needle 400 is inserted into the top punching hole 200 under the action of pressure and acts on the blank. A hole groove is formed at the middle port of the three-way valve body through the top punching needle 400, which further improves the utilization rate of the blank and is convenient for subsequent cutting processing of the three-way valve body forging.

[0062] Furthermore, the forming module 100 further includes:

[0063] Side punching groove 120;

[0064] Among them, the side punching hole 300 is formed by the side punching groove 120.

[0065] The side punching groove 120 is formed by milling on the forming module 100, so that the side punching hole 300 formed by the side punching groove 120 is located between two forming modules 100.

[0066] Furthermore, it further includes:

[0067] Side punching needle 500, adapted to the side punching groove 120;

[0068] Among them, during forging, the side punching needle 500 is inserted into the side punching hole 300.

[0069] During forging, the side punching needle 500 is inserted into the side punching hole 300 under the action of pressure and acts on the blank. A hole groove is formed at both end ports of the three-way valve body through the side punching needle 500, which further improves the utilization rate of the blank and is convenient for subsequent cutting processing of the three-way valve body forging.

[0070] Embodiment 3:

[0071] As Figure 1 shown, the embodiment of the present application provides a forging die for a three-way valve body. In addition to including the above technical features, furthermore, the forming module 100 further includes:

[0072] The stepped surface 600 is disposed on the outer sidewall of the forming module 100.

[0073] The installation and limitation of the forming module 100 are facilitated through the stepped surface 600, and the installation stability during the use of the module is improved.

[0074] Furthermore, the forming module 100 further includes:

[0075] The chamfered surface 210 is disposed at the opening end position of the top punching hole 200.

[0076] The stability of the top punch pin 400 inserted into the top punching hole 200 during forging is improved through the chamfered surface 210.

[0077] It should be noted that in this text, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, the features described with reference to certain examples may be combined in other examples.

[0078] The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them fall within the protection scope of the present application.

Claims

1. A three-way valve body forging die, characterized in that: include: A molding module (100), wherein two molding modules (100) are provided and symmetrically distributed, and the molding module (100) is provided with a mold cavity groove (101); A top punch (200) is placed on the top of the forming module (100); A side punch hole (300) is disposed on a side of the forming module (100); The top punch hole (200) corresponds to a port at a middle position of the three-way valve body, and the side punch holes (300) correspond to ports at two side positions of the three-way valve body.

2. The three-way valve body forging die according to claim 1, characterized in that: The molding module (100) further comprises: Top punch groove (110); Wherein, the top punch hole (200) is formed by a top punch groove (110).

3. The three-way valve body forging die according to claim 2, characterized in that: Also includes: A punch needle (400) adapted to the punch groove (110); During forging, the punch needle (400) is inserted into the punch hole (200).

4. The three-way valve body forging die according to claim 1, characterized in that: The molding module (100) further comprises: Side punch groove (120); Wherein, the side punch hole (300) is formed by a side punch groove (120).

5. The three-way valve body forging die according to claim 4, characterized in that: Also includes: A side punching needle (500) adapted to the side punching groove (120); During forging, the side punch needle (500) is inserted into the side punch hole (300).

6. The three-way valve body forging die according to claim 1, characterized in that: The molding module (100) further comprises: The step surface (600) is disposed on the outer side wall of the molding module (100).

7. The three-way valve body forging die according to claim 1, characterized in that: The molding module (100) further comprises: The chamfered surface (210) is disposed at the opening end of the top punch hole (200).

Citation Information

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