Integrally-controlled trepanning equipment

By designing integrated control hole opening equipment and adjusting the distance of the fixed plate using the adjustment device, the problem of easy deviation of the pipeline pressure hole opening machine during the processing process is solved, high-quality hole opening processing is achieved, and pipes of different pipe diameters are adapted.

CN223011955UActive Publication Date: 2025-06-24WUHAN YUCHENG QIANLI CONSTR CO LTD
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Patent Information

Application Number
CN202421774694.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-24
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the prior art, the pipe pressure hole opening machine is prone to deviating from the pipe during processing, affecting the quality of the hole processing.

Method used

An integrated control hole opening device is designed, including a press-fit hole opening body and an integrated controller fixed thereon. The distance between the two fixed plates is adjusted by the adjustment device so that it is tightly fixed to the outside of the pipe, thereby fixing the press-fit hole opening body.

Benefits of technology

It effectively prevents the body of the press-fit hole opening to cause deviation when the press-fit hole is opened on the pipe, ensures processing quality, and is adapted to pipes of different pipe diameters, making it simple to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses integrated control tapping equipment, and relates to the field of tapping equipment, the integrated control tapping equipment comprises an under-pressure tapping machine body and an integrated controller fixed on the under-pressure tapping machine body, two opposite side walls of the under-pressure tapping machine body are respectively connected with a fixed plate through an adjusting device; the two fixing plates have moving strokes which are close to each other or far away from each other so as to clamp a pipeline when the two fixing plates are close to each other; a fixed strip shell in the adjusting device is vertically fixed on the side wall of the under-pressure tapping machine body; the screw rod is rotationally arranged in the fixed strip shell; the nut block is in threaded connection with the lead screw; the upper end of the adjusting plate shell is fixed to the nut block, the lower end of the adjusting plate shell is fixed to the fixing plate, and the first driver is connected with the lead screw. When the pressure tapping machine is used, the distance between the two fixing plates is adjusted through the adjusting device, the two fixing plates abut against and are fixed to the outer side of a pipeline, and therefore the whole pressure tapping machine body is fixed to the pipeline and prevented from deviating when the pressure tapping machine body conducts pressure tapping on the pipeline, and the machining quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of hole opening equipment, in particular to an integrated control hole opening equipment. Background Technique

[0002] The pipeline pressure - maintained hole opener is widely used in the normal maintenance and transformation of pipelines carrying various media such as crude oil, refined oil, chemical media, natural gas, etc., and in the pipeline non - stop transportation plugging operation during sudden accidents. As an important equipment in pipeline plugging operations, with the upgrading of pipeline plugging equipment, the requirements for pipeline pressure - maintained hole opening operations in safe production are becoming more and more stringent. The miniaturization, automation, and high safety factor of the equipment are the future development directions of pipeline pressure - maintained hole opening equipment.

[0003] In the prior art, a remote control method for a pipeline pressure - maintained hole opener is disclosed in the patent with the publication number CN114415590A. In this patent, when the hole - opening cutter performs hole opening on the pipeline to be opened, the moving distance and moving direction of the hole - opening cutter towards the pipeline to be opened are obtained through a ranging module, so as to obtain the real - time position of the hole - opening cutter, and it is judged whether the hole - opening cutter deviates during the traveling process according to the real - time position of the hole - opening cutter. When deviation occurs, the deviation angle and deviation distance of the hole - opening cutter are obtained, and the hole - opening cutter is adjusted; after the hole - opening cutter is adjusted, it is judged again whether the hole - opening cutter has deviation according to the adjusted position of the hole - opening cutter. When deviation still exists, the hole - opening cutter is corrected twice, so as to ensure the accurate position of the hole - opening cutter before formal hole opening, so that the holes opened by the hole - opening cutter meet the requirements. However, the above - mentioned patent cannot quickly fix the pressure - maintained hole opener on the pipeline, and the pressure - maintained hole opener is prone to deviate from the pipeline during the processing, thus affecting the hole - opening processing quality of the pipeline. Content of the Utility Model

[0004] The purpose of the utility model is to provide an integrated control hole opening equipment to solve the problems put forward in the above - mentioned background technique.

[0005] To achieve the above - mentioned purpose, the utility model provides an integrated control hole opening equipment, which includes a pressure - maintained hole opener body and an integrated controller fixed on the pressure - maintained hole opener body. Fixed plates are respectively connected to opposite side walls of the pressure - maintained hole opener body through adjusting devices. The two fixed plates have a moving stroke of approaching or moving away from each other to clamp the pipeline to be opened when approaching each other;

[0006] The adjusting device includes:

[0007] A fixed strip shell, vertically fixed on the side wall of the pressure - maintained hole opener body, and sliding ports are arranged on both side walls of the fixed strip shell;

[0008] A lead screw, rotatably arranged in the fixed strip shell;

[0009] A nut block, threadedly connected to the lead screw;

[0010] An adjusting plate housing, extending in the up-and-down direction, with the upper end of the adjusting plate housing passing through the sliding opening and being fixed to the nut block, and the lower end of the adjusting plate housing being fixed to the fixing plate;

[0011] A first driver, connected to the lead screw, for driving the lead screw to rotate.

[0012] Furthermore, the fixing plate is arc-shaped, and the diameter of the fixing plate is adapted to the outer diameter of the pipeline.

[0013] Furthermore, anti-slip pads are fixedly connected to one side of each of the two fixing plates facing each other.

[0014] Furthermore, the adjusting device further includes a lifting adjustment mechanism disposed in the adjusting plate housing, and the lifting adjustment mechanism includes:

[0015] A worm, rotatably disposed on the first side wall of the adjusting plate housing;

[0016] A first rotating shaft, rotatably disposed on the second side wall of the adjusting plate housing, the first side wall and the second side wall being perpendicularly arranged, and a worm gear and a first gear are arranged at intervals on the first rotating shaft, and the worm gear meshes with the worm;

[0017] A double-sided rack, movably disposed in the adjusting plate housing in the vertical direction, the first gear meshing with one side of the double-sided rack, and the lower end of the double-sided rack passes through the adjusting plate housing and is connected to the fixing plate through an L-shaped rod; and,

[0018] A second driver, connected to the worm, for driving the worm to rotate.

[0019] Furthermore, a second rotating shaft is also rotatably disposed on the second side wall, the second rotating shaft and the first rotating shaft being arranged parallel to each other at intervals, and a second gear is fixed on the second rotating shaft, and the second gear meshes with the other side of the double-sided rack.

[0020] Furthermore, a guiding sliding cavity is penetrated through the side wall of the double-sided rack, and a guiding rod is fixedly connected to the inner top wall of the adjusting plate housing, and the guiding rod is inserted into the guiding sliding cavity and slidably connected thereto.

[0021] Furthermore, both the first driver and the second driver are handwheels.

[0022] Furthermore, both the first driver and the second driver are motors, and both are electrically connected to the integrated controller.

[0023] Furthermore, an arc-shaped notch is provided at the lower end of the outer cylinder of the pressure tapping machine body, and the arc-shaped notch is adapted to the outer diameter of the pipeline.

[0024] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0025] During use, the distance between the two fixing plates is adjusted through the adjusting device so that they are tightly pressed and fixed on the outer side of the pipeline, thereby fixing the entire pressure tapping machine body on the pipeline, preventing the pressure tapping machine body from shifting during pressure tapping of the pipeline, and ensuring the processing quality.

[0026] In this adjusting device, by rotating the screw rod to drive the nut block to displace forcibly, and then driving the adjusting plate shell and the fixing plate fixed thereto to displace, the two fixing plates can be driven to approach or move away from each other, which can adapt to pipelines with different diameters, so that the two fixing plates are tightly pressed against both sides of the pipeline for fixing, with firm fixing and simple operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic structural diagram of an integrated control opening device provided by the present utility model;

[0028] Figure 2 is Figure 1 a schematic internal structure diagram of the fixed strip shell in

[0029] Figure 3 is Figure 1 a schematic sectional structure diagram of the adjusting plate shell in

[0030] In the figure: 1, pressure tapping machine body; 11, arc-shaped notch; 2, integrated controller; 3, fixing plate; 4, adjusting device; 41, fixed strip shell; 411, sliding opening; 42, screw rod; 43, nut block; 44, adjusting plate shell; 45, first driver; 5, anti-slip pad; 6, lifting and adjusting mechanism; 61, worm; 62, first rotating shaft; 63, worm wheel; 64, first gear; 65, double-sided rack; 651, guiding sliding cavity; 66, second driver; 67, second rotating shaft; 68, second gear; 69, guiding rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Please refer to Figures 1 to 3 shown, the present utility model discloses an integrated control opening device, including a pressure tapping machine body 1 and an integrated controller 2 fixed on the pressure tapping machine body 1. Fixing plates 3 are respectively connected to opposite side walls of the pressure tapping machine body 1 through an adjusting device 4. The two fixing plates 3 have a moving stroke of approaching or moving away from each other to clamp the pipeline to be opened when approaching each other.

[0032] In the operation of non-stop pipe tapping, when the traditional motor-driven oil pump works, the conveying pressure is unstable and the regulation performance is poor. A digital display transmitter is installed at the end of the hydraulic oil pipe of this equipment, and a frequency converter is installed on the driving motor. The hydraulic inlet of the equipment is set to achieve variable-frequency constant-pressure oil supply, and all are electrically connected to the integrated controller 2 for control. This equipment is all common electrical equipment in this field, externally powered, and the involved circuit is prior art, which can be fully realized by those skilled in the art, so no more explanations will be given here.

[0033] The adjusting device 4 includes a fixed strip housing 41, a lead screw 42, a nut block 43, an adjusting plate housing 44 and a first driver 45. The fixed strip housing 41 is vertically fixed on the side wall of the pressure tapping machine body 1. Slide openings 411 are provided on both side walls of the fixed strip housing 41; the lead screw 42 is rotatably arranged in the fixed strip housing 41; the nut block 43 is threadedly connected to the lead screw 42; the adjusting plate housing 44 extends in the up-down direction, and the upper end of the adjusting plate housing 44 passes through the slide opening 411 and is fixed to the nut block 43, and the lower end of the adjusting plate housing 44 is fixed to the fixed plate 3; the first driver 45 is connected to the lead screw 42 and is used to drive the lead screw 42 to rotate.

[0034] During use, the distance between the two fixed plates 3 is adjusted through the adjusting device 4 so that they are tightly fixed on the outer side of the pipeline, thereby fixing the entire pressure tapping machine body 1 on the pipeline, so as to prevent the pressure tapping machine body 1 from shifting when tapping the pipeline under pressure and ensuring the processing quality.

[0035] In this adjusting device 4, by rotating the lead screw 42 to drive the nut block 43 to be forced to displace, and then driving the adjusting plate housing 44 and the fixed plate 3 fixed thereto to displace, so as to drive the two fixed plates 3 to approach or move away from each other, which can adapt to pipelines with different diameters, so that the two fixed plates 3 are tightly pressed against both sides of the pipeline for fixation, with firm fixation and simple operation.

[0036] Specifically, the fixed plate 3 is arc-shaped, and the diameter of the fixed plate 3 is adapted to the outer diameter of the pipeline. The arc-shaped fixed plate 3 adapted to the pipeline helps to increase the contact area between the fixed plate 3 and the pipeline, thereby making the fixation more firm and reliable.

[0037] Furthermore, anti-slip pads 5 are fixedly connected to the opposite sides of the two fixed plates 3. The anti-slip pads 5 help to increase the friction between the fixed plate 3 and the pipeline, thereby further increasing the firmness and stability between the fixed plate 3 and the pipeline, and further ensuring that the pressure tapping machine body 1 does not shift when tapping the pipeline under pressure.

[0038] Furthermore, the adjusting device 4 further includes a lifting adjustment mechanism 6 disposed within the adjusting plate housing 44. The lifting adjustment mechanism 6 includes a worm 61, a first rotating shaft 62, a double-sided rack 65, and a second driver 66. Among them, the worm 61 is rotatably disposed on the first side wall of the adjusting plate housing 44; the first rotating shaft 62 is rotatably disposed on the second side wall of the adjusting plate housing 44, the first side wall and the second side wall are perpendicularly arranged, the first rotating shaft 62 is provided with a worm gear 63 and a first gear 64 at intervals, and the worm gear 63 meshes with the worm 61; the double-sided rack 65 is movably disposed within the adjusting plate housing 44 in the vertical direction, the first gear 64 meshes with one side of the double-sided rack 65, and the lower end of the double-sided rack 65 passes through the adjusting plate housing 44 and is connected to the fixing plate 3 through an L-shaped rod; the second driver 66 is connected to the worm 61 and is used to drive the worm 61 to rotate.

[0039] By rotating the worm 61 to drive the worm gear 63 to rotate, thereby driving the first gear 64 on the first rotating shaft 62 to rotate, and further driving the double-sided gear to move up and down, the height of the fixing plate 3 can be adjusted to meet the height requirements of different pipe diameters and the pressure tapping machine body 1. This structure has precise and stable positioning and is convenient for adjustment.

[0040] In this application, through the cooperation of the distance adjustment and height adjustment between the two fixing plates 3 in the adjusting device 4, the pressure tapping machine body 1 is adapted to be fixedly connected to pipes of different diameter specifications, which is convenient to use.

[0041] Specifically, in one embodiment, both the first driver 45 and the second driver 66 are handwheels for manual adjustment. In another embodiment, both the first driver 45 and the second driver 66 are motors, and both are electrically connected to the integrated controller 2. The integrated controller 2 controls the start and stop of the motors. This control method and the designed circuit are both mature technologies and will not be introduced in detail here.

[0042] Furthermore, a second rotating shaft 67 is also rotatably disposed on the second side wall. The second rotating shaft 67 is arranged parallel to and at intervals from the first rotating shaft 62. A second gear 68 is fixed on the second rotating shaft 67, and the second gear 68 meshes with the other side of the double-sided rack 65.

[0043] By meshing the second gear 68 with the double-sided rack 65, the first gear 64 and the second gear 68 are symmetrically arranged, so that the double-sided rack 65 maintains stability when moving up and down.

[0044] Further, a guiding sliding cavity 651 is penetrated through the side wall of the double-sided rack 65, and a guiding rod 69 is fixedly connected to the inner top wall of the adjusting plate housing 44. The guiding rod 69 is inserted into the guiding sliding cavity 651 and is slidably connected thereto, which helps to keep the double-sided rack 65 displaced vertically up and down, and increases the stability of the fixing of the pressure tapping machine body 1.

[0045] Specifically, an arc-shaped notch 11 is provided at the lower end of the outer cylinder of the pressure tapping machine body 1. The arc-shaped notch 11 is adapted to the outer diameter of the pipeline, which is convenient for fitting the pipeline and improves the stability of the pressure tapping machine body 1 during drilling.

[0046] The above-mentioned is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. An integrated controlled hole opening device, characterized in that: The invention comprises a pressure tapping machine body and an integrated controller fixed on the pressure tapping machine body, and fixing plates are connected to opposite side walls of the pressure tapping machine body through adjusting devices, and the two fixing plates have a movable stroke of approaching or moving away from each other, so as to clamp the pipe to be tapped when approaching each other; The regulating device comprises: A fixed strip shell is vertically fixed on the side wall of the belt pressure tapping machine body, and two side walls of the fixed strip shell are provided with sliding openings; A screw rod is rotatably disposed in the fixed bar housing; A nut block, threadedly connected to the screw rod; An adjusting plate shell is extended in the up-down direction, the upper end of the adjusting plate shell passes through the sliding opening and is fixed to the nut block, and the lower end of the adjusting plate shell is fixed to the fixing plate; The first driver is connected to the screw rod and is used to drive the screw rod to rotate.

2. The integrated controlled hole opening device according to claim 1, characterized in that: The fixing plate is arranged in an arc shape, and the diameter of the fixing plate is matched with the outer diameter of the pipeline.

3. An integrated controlled hole opening device according to claim 1 or 2, characterized in that: The opposite sides of the two fixing plates are both fixedly connected with anti-skid pads.

4. The integrated controlled hole opening device according to claim 1, characterized in that: The adjusting device further comprises a lifting and lowering adjusting mechanism disposed in the adjusting plate shell, and the lifting and lowering adjusting mechanism comprises: A worm gear rotatably disposed on the first side wall of the adjusting plate shell; A first rotating shaft is rotatably disposed on the second side wall of the adjusting plate shell, the first side wall is vertically disposed to the second side wall, a worm wheel and a first gear are spaced apart on the first rotating shaft, and the worm wheel and the worm are meshed; a double-sided rack, movably disposed in the adjusting plate shell along a vertical direction, the first gear meshing with one side of the double-sided rack, the lower end of the double-sided rack passing through the adjusting plate shell and connected to the fixing plate via an L-shaped rod; and, The second driver is connected to the worm and is used for driving the worm to rotate.

5. The integrated controlled hole opening device according to claim 4, characterized in that: A second rotating shaft is rotatably provided on the second side wall. The second rotating shaft is spaced apart and arranged in parallel with the first rotating shaft. A second gear is fixed on the second rotating shaft. The second gear is meshed with the other side of the double-sided rack.

6. The integrated controlled hole opening device according to claim 4, characterized in that: A guide sliding cavity is penetrated through the side wall of the double-sided rack, and a guide rod is fixedly connected to the inner top wall of the adjusting plate shell. The guide rod is inserted into the guide sliding cavity and slidably connected thereto.

7. The integrated controlled hole opening device according to claim 4, characterized in that: The first driver and the second driver are both hand wheels.

8. The integrated controlled hole opening device according to claim 4, characterized in that: The first driver and the second driver are both motors, and are both electrically connected to the integrated controller.

9. The integrated controlled hole opening device according to claim 1, characterized in that: An arc-shaped recess is arranged at the lower end of the outer cylinder of the pressure tapping machine body, and the arc-shaped recess is matched with the outer diameter of the pipeline.

Citation Information

Patent Citations

  • Remote control method for pipeline tapping machine under pressure

    CN114415590A