Welding equipment for heavy truck frame production
By designing a welding equipment for the production of heavy truck frames with servo motor drive threaded rods and mounting blocks, the problem of frequent adjustments in traditional equipment when welding different parts is solved, and a more efficient production process and more flexible equipment configuration are achieved.
Patent Information
- Application Number
- CN202421700772.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-18
AI Technical Summary
Traditional welding equipment for heavy truck frame production requires frequent adjustment of workstation and equipment configuration when welding different frame parts, resulting in reduced production efficiency and increased costs.
A welding equipment for the production of heavy truck frames was designed. The threaded rod and mounting block are driven by the servo motor to drive the moving box and welding head to move horizontally and forward and backward, achieving flexible equipment configuration and welding point adjustment.
It improves the flexibility and production efficiency of welding equipment, reduces the cost of production line adjustment, and facilitates the height of the welding head through electric telescopic rods, improving welding accuracy and efficiency.
Smart Images

Figure CN223012224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding equipment for heavy truck frame production. Background Technique
[0002] As is well known, the heavy truck frame is the main structural component of heavy commercial vehicles, usually welded by high-strength steel, and is used to support and carry the weight of the whole vehicle and various power transmission and suspension systems. It not only determines the structural strength and stability of the vehicle, but also affects the durability and safety of the vehicle. Usually, welding equipment is required in the production process of heavy truck frames. The welding equipment is used to weld various metal parts and components together to form a frame with a solid overall structure.
[0003] However, the traditional welding equipment for heavy truck frame production usually adopts fixed welding points. When different parts of the frame need to be welded, it may be necessary to rearrange and adjust the position of the workstation or reconfigure the equipment, which not only increases the adjustment cost of the production line, but also may lead to a decrease in production efficiency. Therefore, technical improvement is urgently needed. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to provide a welding equipment for heavy truck frame production. When the welding equipment for heavy truck frame production is in use, by starting the first servo motor to drive the first threaded rod to rotate, the mounting block is driven to move at the same time. By the movement of the mounting block, the support rod is driven to slide on the guide rod, so as to limit the mounting block to move back and forth, and then be able to drive the lower moving box and the whole to move back and forth as required along with the movement of the mounting block.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A welding equipment for heavy truck frame production, including a welding frame. Both the front end and the rear end of the upper surface of the welding frame are fixedly connected with connecting frames. The rear end of the upper surface of the welding frame is fixedly connected with a protective shell. The upper part of the front outer wall of the protective shell is fixedly connected with the rear end of the outer wall of the rear connecting frame. The upper part of the inner wall of the front end of the protective shell is fixedly connected with a first servo motor. The output end of the first servo motor is fixedly connected with a first threaded rod. The front end of the first threaded rod is rotatably connected with the rear end of the outer wall of the front connecting frame. The rod body of the first threaded rod is sleeved with a mounting block, and the lower end of the mounting block is fixedly connected with a moving box;
[0007] One side inside the moving box is provided with a storage cavity. In the middle of one inner wall of the storage cavity, a second servo motor is fixedly connected. The output end of the second servo motor is fixedly connected with a second threaded rod. The other side of the second threaded rod penetrates through the storage cavity to the inside of the moving box and is rotatably connected with the other side of the inner wall of the moving box. A threaded sleeve block is sleeved on the rod body of the second threaded rod. The lower end of the threaded sleeve block is fixedly connected with an electric telescopic rod. The output end of the electric telescopic rod is fixedly connected with a welding head.
[0008] Through the above technical solution, compared with the existing welding equipment for heavy truck frames, when this welding equipment for heavy truck frames is in use, by starting the second servo motor to drive the second threaded rod to rotate, the threaded sleeve block is driven to slide in the limit groove at the same time, so as to limit the threaded sleeve block and make it move horizontally. Through the movement of the threaded sleeve block, the electric telescopic rod and the welding head at the lower end can be moved horizontally as required. By starting the electric telescopic rod, it is convenient to adjust the height of the welding head and the welding parts, and the practical performance is relatively high.
[0009] Further, limit grooves are respectively opened in the middle of the upper surface and the lower surface of the moving box, and the threaded sleeve blocks are all slidably connected inside the limit grooves;
[0010] Through the above technical solution, the threaded sleeve block is slidably connected inside the limit groove, which is convenient to limit the threaded sleeve block and make it move horizontally.
[0011] Further, limit blocks are fixedly connected to both sides of the outer wall of the moving box. Chutes are respectively opened in the upper parts of the adjacent inner walls of the welding frames. Storage grooves are respectively opened in the top surface and the bottom surface of the chutes. A plurality of rollers are rotatably connected to both sides of the inner wall of the storage groove;
[0012] Through the above technical solution, the rollers are convenient to reduce the friction when the moving box moves, making the movement more convenient.
[0013] Further, the limit blocks are respectively slidably connected inside the chutes, and the outer walls of the adjacent ends of the rollers are respectively in close fit with the outer walls of the limit blocks;
[0014] Through the above technical solution, the limit blocks are respectively slidably connected inside the chutes, which is convenient to improve the movement stability of the moving box.
[0015] Further, limit rods are fixedly connected to both sides of the outer walls of the adjacent ends of the connecting frames, and support rods are fixedly connected to both sides of the upper surface of the moving box;
[0016] Through the above technical solution, the support rods improve the movement stability of the moving box.
[0017] Further, the support rods are respectively slidably connected to the outer walls of the limit rods;
[0018] Through the above technical solution, the support rods are respectively slidably connected to the outer wall of the limit rod, which facilitates limiting the mounting block to move back and forth.
[0019] Further, a PLC control panel is provided on one side of the lower part of the front outer wall of the welding frame;
[0020] Through the above technical solution, the PLC control panel is electrically connected to the first servo motor, the second servo motor and the electric telescopic rod, which facilitates controlling their switches.
[0021] Further, support legs are fixedly connected to the four corners of the lower surface of the welding frame;
[0022] Through the above technical solution, the overall stability is improved by the support legs.
[0023] The utility model has the following beneficial effects:
[0024] 1. A welding device for heavy truck frame production proposed by the utility model. Compared with the existing welding devices for heavy truck frame production, when this welding device for heavy truck frame production is used, by starting the first servo motor to drive the first threaded rod to rotate, the mounting block is driven to move. Through the movement of the mounting block, the support rod slides on the guide rod, thereby limiting the mounting block to move back and forth. Furthermore, it can drive the lower moving box and the whole to move back and forth as required with the movement of the mounting block.
[0025] 2. A welding device for heavy truck frame production proposed by the utility model. Compared with the existing welding devices for heavy truck frame production, when this welding device for heavy truck frame production is used, by starting the second servo motor to drive the second threaded rod to rotate, the threaded sleeve block slides in the limit groove, thereby limiting the threaded sleeve block to move horizontally. Through the movement of the threaded sleeve block, the lower electric telescopic rod and the welding head can be moved horizontally as required. By starting the electric telescopic rod, it is convenient to adjust the height between the welding head and the welding part, and the practical performance is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 An axonometric view of a welding device for heavy truck frame production proposed by the utility model;
[0027] Figure 2 An exploded view of the protective shell in a welding device for heavy truck frame production proposed by the utility model;
[0028] Figure 3 An axonometric schematic diagram of a welding device for heavy truck frame production proposed by the utility model;
[0029] Figure 4Partial cross-sectional view of the mobile box in a welding device for heavy truck frame production proposed by the present utility model;
[0030] Figure 5 is Figure 3 the enlarged view of part A in
[0031] Legend description:
[0032] 1. Welding frame; 2. Connecting frame; 3. Protective shell; 4. First servo motor; 5. First threaded rod; 6. Installation block; 7. Mobile box; 8. Storage cavity; 9. Second servo motor; 10. Second threaded rod; 11. Threaded sleeve block; 12. Electric telescopic rod; 13. Welding head; 14. Limiting groove; 15. Limiting block; 16. Chute; 17. Storage groove; 18. Roller; 19. Limiting rod; 20. Support rod; 21. PLC control panel; 22. Support leg. Specific implementation manner
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0034] Refer to Figures 1 - 5 , an embodiment provided by the present utility model:
[0035] A welding device for heavy truck frame production includes a welding frame 1. Connecting frames 2 are fixedly connected to both the front end and the rear end of the upper surface of the welding frame 1. A protective shell 3 is fixedly connected to the rear end of the upper surface of the welding frame 1. The upper part of the outer wall of the front end of the protective shell 3 is fixedly connected to the rear end of the outer wall of the rear connecting frame 2. The upper part of the inner wall of the front end of the protective shell 3 is fixedly connected with a first servo motor 4. The output end of the first servo motor 4 is fixedly connected with a first threaded rod 5. The front end of the first threaded rod 5 is rotatably connected to the rear end of the outer wall of the front connecting frame 2. An installation block 6 is sleeved on the rod body of the first threaded rod 5. The lower end of the installation block 6 is fixedly connected with a mobile box 7;
[0036] A storage cavity 8 is opened on one side inside the mobile box 7. A second servo motor 9 is fixedly connected to the middle of the inner wall of one side of the storage cavity 8. The output end of the second servo motor 9 is fixedly connected with a second threaded rod 10. The other side of the second threaded rod 10 penetrates through the storage cavity 8 to the inside of the mobile box 7 and is rotatably connected to the other side of the inner wall of the mobile box 7. A threaded sleeve block 11 is sleeved on the rod body of the second threaded rod 10. The lower end of the threaded sleeve block 11 is fixedly connected with an electric telescopic rod 12. The output end of the electric telescopic rod 12 is fixedly connected with a welding head 13,
[0037] Compared with the existing welding equipment for heavy truck frames, when the welding equipment for heavy truck frames is in use, by starting the second servo motor 9 to drive the second threaded rod 10 to rotate, the threaded sleeve block 11 is driven to slide in the limiting groove 14, so as to limit the threaded sleeve block 11 and make it move horizontally. By the movement of the threaded sleeve block 11, the lower end electric telescopic rod 12 and the welding head 13 can be moved horizontally according to the requirements. By starting the electric telescopic rod 12, it is convenient to adjust the height of the welding head 13 and the welding parts, and the practical performance is relatively high.
[0038] Limiting grooves 14 are respectively opened in the middle of the upper surface and the lower surface of the moving box 7. The threaded sleeve blocks 11 are all slidably connected inside the limiting grooves 14. By the threaded sleeve blocks 11 being slidably connected inside the limiting grooves 14, it is convenient to limit the threaded sleeve blocks 11 and make them move horizontally. Limiting blocks 15 are respectively fixedly connected to both sides of the outer wall of the moving box 7. Chutes 16 are respectively opened in the upper parts of the adjacent inner walls of the welding frames 1. Storage grooves 17 are respectively opened in the top surface and the bottom surface of the chutes 16. A plurality of rollers 18 are respectively rotatably connected to both sides of the inner wall of the storage groove 17. By the rollers 18, it is convenient to reduce the friction when the moving box moves, making the movement more convenient. The limiting blocks 15 are respectively slidably connected inside the chutes 16. The outer walls of the adjacent ends of the rollers 18 are respectively in close fit with the outer walls of the limiting blocks 15. By the limiting blocks 15 being respectively slidably connected inside the chutes 16, it is convenient to improve the stability of the movement of the moving box 7. Limiting rods 19 are respectively fixedly connected to both sides of the outer walls of the adjacent ends of the connecting frames 2. Support rods 20 are respectively fixedly connected to both sides of the upper surface of the moving box 7. By the support rods 20, the stability of the movement of the moving box 7 is improved. The support rods 20 are respectively slidably connected to the outer walls of the limiting rods 19. By the support rods 20 being respectively slidably connected to the outer walls of the limiting rods 19, it is convenient to limit the mounting block 6 and make it move back and forth. A PLC control panel 21 is arranged on one side of the lower part of the front outer wall of the welding frame 1. By the PLC control panel 21 being electrically connected to the first servo motor 4, the second servo motor 9 and the electric telescopic rod 12, it is convenient to control their switches. Support legs 22 are respectively fixedly connected to the four corners of the lower surface of the welding frame 1. By the support legs 22, the overall stability is improved.
[0039] Working principle: When in use, starting the first servo motor 4 drives the first threaded rod to rotate while driving the mounting block 6 to move. The movement of the mounting block 6 drives the support rod 20 to slide on the guide rod, thereby limiting the mounting block 6 to move back and forth. Furthermore, it can drive the lower moving box 7 and the whole to move back and forth as required along with the movement of the mounting block 6. Starting the second servo motor 9 drives the second threaded rod 10 to rotate while driving the threaded sleeve block 11 to slide in the limiting groove 14, thereby limiting the threaded sleeve block 11 to move horizontally. The movement of the threaded sleeve block 11 can horizontally move the lower electric telescopic rod 12 and the welding head 13 as required. Starting the electric telescopic rod 12 facilitates adjusting the height between the welding head 13 and the welding part.
[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A welding device for producing a heavy truck frame, comprising a welding frame (1), characterized in that: The front and rear ends of the upper surface of the welding frame (1) are fixedly connected to the connecting frame (2); the rear end of the upper surface of the welding frame (1) is fixedly connected to the protective shell (3); the upper part of the front end outer wall of the protective shell (3) is fixedly connected to the rear end of the outer wall of the rear end connecting frame (2); the upper part of the front end inner wall of the protective shell (3) is fixedly connected to the first servo motor (4); the output end of the first servo motor (4) is fixedly connected to the first threaded rod (5); the front end of the first threaded rod (5) is rotatably connected to the rear end of the outer wall of the front end connecting frame (2); the rod body of the first threaded rod (5) is sleeved with a mounting block (6); the lower end of the mounting block (6) is fixedly connected to the moving box (7); A storage cavity (8) is provided on one side of the interior of the mobile box (7); a second servo motor (9) is fixedly connected to the middle of the inner wall of one side of the storage cavity (8); a second threaded rod (10) is fixedly connected to the output end of the second servo motor (9); the other side of the second threaded rod (10) passes through the storage cavity (8) to the interior of the mobile box (7) and is rotatably connected to the other side of the inner wall of the mobile box (7); a threaded sleeve (11) is sleeved on the rod body of the second threaded rod (10); a lower end of the threaded sleeve (11) is fixedly connected to an electric telescopic rod (12); and the output end of the electric telescopic rod (12) is fixedly connected to a welding head (13).
2. A welding device for producing a heavy truck frame according to claim 1, characterized in that: The middle parts of the upper surface and the lower surface of the moving box (7) are provided with limiting grooves (14), and the threaded sleeve blocks (11) are slidably connected inside the limiting grooves (14).
3. A welding device for producing heavy truck frames according to claim 1, characterized in that: The outer walls of the movable box (7) are fixedly connected to limit blocks (15) on both sides, the upper part of the inner wall of the adjacent side of the welding frame (1) is provided with a slide groove (16), the top and bottom surfaces of the slide groove (16) are provided with a storage groove (17), and the inner walls of the storage groove (17) are rotatably connected to a plurality of rollers (18) on both sides.
4. A welding device for producing a heavy truck frame according to claim 3, characterized in that: The limit blocks (15) are slidably connected inside the slide groove (16), and the outer walls of the adjacent ends of the rollers (18) are tightly fitted with the outer walls of the limit blocks (15).
5. The welding equipment for heavy truck frame production according to claim 1 is characterized in that: Limiting rods (19) are fixedly connected to both sides of the outer wall adjacent to one end of the connecting frame (2), and supporting rods (20) are fixedly connected to both sides of the upper surface of the moving box (7).
6. A welding device for producing a heavy truck frame according to claim 5, characterized in that: The support rods (20) are slidably connected to the outer walls of the limiting rods (19).
7. The welding equipment for heavy truck frame production according to claim 1 is characterized in that: A PLC control panel (21) is arranged on one side of the lower part of the outer wall of the front end of the welding frame (1).
8. The welding equipment for heavy truck frame production according to claim 1 is characterized in that: Support legs (22) are fixedly connected to the four corners of the lower surface of the welding frame (1).