Assembly welding device for axle and suspension of semitrailer
By designing a welding device for the axle and suspension of semi-trailer vehicles, the spacer support and moving seat moving structures are used to solve the problem of difficult assembly alignment during welding, and a simpler and easier component placement and alignment process is achieved.
Patent Information
- Application Number
- CN202422166874.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the welding process of the semi-shaft truck's semi-trailer, due to the large volume and heavy weight of the axle and suspension, when aligning and putting it in the workpiece, the components placed behind are prone to bump into the components that are placed first, which increases the difficulty of putting the components.
A welding device for the axle and suspension of the semi-trailer is designed. By setting a spaced high V-shaped and short V-shaped support between the fixed seat and the moving seat, and using structures such as extension plates, racks and drive rods, the movement of the moving seat and the alignment of the components are achieved.
By separating the fixed seat where the axle is placed and the suspended moving seat, the rear-loaded components are avoided from skewing and putting them in first, simplifying the assembly and alignment process of the assembly and improving the efficiency of welding operations.
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Figure CN223012239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of trailer production and processing, in particular to an assembly welding device for a semitrailer axle and suspension. Background Art
[0002] During the welding process of the semi-axle and suspension of the semi-trailer, the axle and the suspension are large in size and heavy in weight, so it is necessary to use tooling to align them, and it is difficult to complete the alignment operation by manual labor alone. Usually, the placement positions of the axle and the suspension on the welding tooling are very close. For example, a welding device for the axle and the suspension of a semi-trailer disclosed in the utility model with application number 202222382041.4 is used in the assembly welding process of the axle and the suspension, including a base plate, and the base plate is provided with a plurality of supports to respectively form limiting grooves for the axle and the suspension, thereby limiting and fixing the axle and the suspension placed therein. However, in the actual operation process, the axle and the suspension are transferred and placed by hoisting. In the process of falling into the limiting groove, due to the extremely close placement positions, the components placed later are very likely to touch the components that have been placed, and the components that are touched crooked need to be corrected by manpower, which increases the difficulty of placing the components in the tooling process. Utility Model Content
[0003] The purpose of the present application is to provide a semi-trailer axle and suspension assembly welding device, aiming to solve the problems existing in the prior art.
[0004] The embodiment of the present application provides a semi-trailer axle and suspension assembly welding device, including a fixed seat, a high V-shaped support and a low V-shaped support arranged at intervals are fixed on the surface of the fixed seat, and a connecting plate is fixed between the high V-shaped support and the low V-shaped support;
[0005] The surface of the fixed seat is provided with a slideway groove, an extension plate is slidably arranged in the slideway groove, and a rack is fixed on one side of the extension plate; a driving gear is meshed with a rack at one length end of the extension plate, the driving gear shaft is connected to a driving rod, and the driving rod is connected to the operating rod through an axis vertical gear set, and a hand wheel is installed on the operating rod; a roller is fixed on the bottom surface of the other length end of the extension plate, and a moving seat is fixed on the top surface; two parallel vertical support plates are fixed on the moving seat, and there is a gap between the two vertical support plates, and a receiving groove is provided on the top surface of the vertical support plates;
[0006] A shallow slide groove is provided on the fixed seat between the high V-shaped support and the low V-shaped support, and a tongue plate is protruded from the movable seat, and the tongue plate is slidably connected in the shallow slide groove; a limiting support plate is fixed on the tongue plate, and a step is provided on the limiting support plate.
[0007] Further, the height of the short V-shaped support is lower than that of the tall V-shaped support, and arc-shaped grooves are provided on the top surfaces of both the short V-shaped support and the tall V-shaped support; baffles higher than the arc-shaped grooves are fixed on both sides of the short V-shaped support.
[0008] Further, an auxiliary plate is fixed on the fixed seat near the driving rod side, and the operating rod is rotatably connected to the auxiliary plate; the driving rod is rotatably connected to the fixed seat.
[0009] Further, side plates are fixedly connected to both sides of the vertical support plate, and the side plates are fixedly connected to the moving seat.
[0010] The beneficial effects of the present utility model are as follows: The present utility model separates the fixed seat for placing the axle and the moving seat for placing the suspension, and there is a certain distance between them, thereby avoiding the later-placed components from knocking the previously placed components out of alignment during the placement stage. The moving seat can move towards the fixed seat through the extension plate and rollers that are slidably connected to the fixed seat, so that the axle and the suspension can be aligned by first placing the components and then moving them closer, making the placement and alignment processes simpler and easier.
[0011] The present utility model controls the movement of the moving seat by rotating the handwheel. The control method is simple, and the position of the handwheel is close to the welding position, which is convenient for the worker to see the welding position clearly. The worker can operate the handwheel while observing the distance with the eyes, improving the efficiency of the alignment work. Description of the Drawings
[0012] Figure 1 is a schematic diagram of the overall structure of the present utility model.
[0013] Figure 2 is a schematic diagram of the use state of the present utility model.
[0014] Figure 3 is a schematic diagram of the structure of the axis-perpendicular gear set.
[0015] In the figure:
[0016] 1, fixed seat; 2, tall V-shaped support; 3, short V-shaped support; 4, baffle; 5, connecting plate; 6, extension plate; 7, rack; 8, driving gear; 9, driving rod; 10, axis-perpendicular gear set; 11, operating rod; 12, handwheel; 13, auxiliary plate; 14, roller; 15, moving seat; 16, axle; 17, suspension bracket; 18, vertical support plate; 19, side plate; 20, receiving groove; 21, shallow chute; 22, tongue plate; 23, limiting support plate; 24, step. Detailed Embodiment
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] like Figure 1 and Figure 2 The illustrated assembly welding device for a semitrailer axle and suspension comprises a fixed seat 1, on the surface of which a high V-shaped support 2 and a low V-shaped support 3 are fixed in intervals and in parallel, the height of the low V-shaped support 3 is lower than that of the high V-shaped support 2, and the top surfaces of the low V-shaped support 3 and the high V-shaped support 2 are both provided with arc-shaped grooves; baffles 4 higher than the arc-shaped grooves are fixed on both sides of the low V-shaped support 3. The width of the low V-shaped support 3 is adapted to the width of the wheel hub on the axle 16. When in use, the wheel hub is placed on the low V-shaped support 3, and the axle 16 is placed on the high V-shaped support 2, so that the position of the axle 16 can be fixed. The baffles 4 can limit the wheel hub from both sides.
[0019] A connecting plate 5 is fixed between the high V-shaped support 2 and the low V-shaped support 3 to stabilize the high V-shaped support 2 and the low V-shaped support 3. A slideway groove extending in the front-to-back direction is provided on the surface of the fixed seat 1, and an extension plate 6 is slidably connected in the slideway groove through a slide rail. There are two extension plates 6 and two slideway grooves, and the two extension plates 6 are located on the left and right outer sides of the high V-shaped support 2 and the low V-shaped support 3. A rack 7 is fixed on the inner side surface of the two extension plates 6, and a driving gear 8 is meshed with the rack 7 at the front end of the extension plate 6. A driving rod 9 is fixed to the shaft of the driving gear 8, and the driving rod 9 is rotatably connected to the front side of the fixed seat 1. The driving rod 9 is connected to the operating rod 11 through an axis-vertical gear set 10, and a handwheel 12 is installed on the operating rod 11. As shown Figure 3 As shown, the axis vertical gear set 10 includes two axis vertical bevel gears, one bevel gear is installed on the driving rod 9, and the other bevel gear is installed on the operating rod 11, so that the bevel gears can be driven to rotate through the operating rod 11 by rotating the hand wheel 12, and under the meshing action, the other bevel gear rotates and drives the driving rod 9 to rotate, so that the driving gears 8 at both ends of the driving rod 9 rotate, and then the rack 7 and the extension plate 6 can be driven to move in the front and rear directions.
[0020] The driving rod 9 is rotatably connected to the fixed seat 1 through a bearing, the operating rod 11 and its bevel gear are located above the driving rod 9, an auxiliary plate 13 is fixed to the fixed seat 1 on the side close to the driving rod 9, the operating rod 11 is rotatably connected to the auxiliary plate 13 through a bearing, and the auxiliary plate 13 provides support and limitation for the operating rod 11 to maintain the position of the operating rod 11.
[0021] The bottom surface of the rear end of the extension plate 6 is fixed with a roller 14, and the top surface is fixed with a moving seat 15. The roller 14 supports the rear end of the extension plate 6 to a certain height, keeping the extension plate 6 horizontal. The extension plate 6 is driven to move back and forth by a driving gear 8, so as to cooperate with the roller 14 to realize the back-and-forth movement of the moving seat 15, and the distance between the moving seat 15 and the fixed seat 1 can be adjusted to adapt to axles 16 of different diameters.
[0022] Two parallel vertical support plates 18 are fixed on the moving seat 15. The vertical support plates 18 are perpendicular to the short V-shaped support 3 and the tall V-shaped support 2 on the fixed seat 1. Side plates 19 are fixedly connected to the left and right sides of the vertical support plates 18, and the side plates 19 are fixedly connected to the moving seat 15. There is a gap between the two vertical support plates 18, and receiving grooves 20 are formed on the top surfaces of the two vertical support plates 18. The receiving grooves 20 on the same side of the two vertical support plates 18 are collinear.
[0023] A shallow sliding groove 21 is formed in the fixed seat 1 between the tall V-shaped support 2 and the short V-shaped support 3. A tongue plate 22 protrudes forward from the moving seat 15, and the tongue plate 22 is slidably connected to the shallow sliding groove 21 through a slide rail, so that the tongue plate 22 moves back and forth together with the moving seat 15. A limiting support plate 23 is fixed on the tongue plate 22, and a sunken step 24 is arranged on the limiting support plate 23 facing the front side.
[0024] During use, the rear end of the suspension bracket 17 is placed in the receiving grooves 20 on the two vertical support plates 18 and the gap between the two vertical support plates 18. The front end of the suspension bracket 17 is close to the axle 16 and can be supported and limited by the step 24 of the limiting support plate 23.
[0025] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A welding device for a semitrailer axle and suspension, characterized in that: It comprises a fixed seat, a high V-shaped support and a low V-shaped support arranged at intervals are fixed on the surface of the fixed seat, and a connecting plate is fixed between the high V-shaped support and the low V-shaped support; A slide groove is provided on the surface of the fixed seat, and an extension plate is slidably arranged in the slide groove, and a rack is fixed on one side of the extension plate; a driving gear is meshed with a rack at one length end of the extension plate, and the shaft of the driving gear is connected to a driving rod, and the driving rod is connected to the operating rod through an axis vertical gear set, and a hand wheel is installed on the operating rod; a roller is fixed on the bottom surface of the other length end of the extension plate, and a moving seat is fixed on the top surface; two parallel vertical support plates are fixed on the moving seat, and there is a gap between the two vertical support plates, and a receiving groove is provided on the top surface of the vertical support plates.
2. The assembly welding device for axle and suspension of a semitrailer according to claim 1, characterized in that: A shallow slide groove is provided on the fixed seat between the high V-shaped support and the low V-shaped support, and a tongue plate is protruding from the movable seat, and the tongue plate is slidably connected in the shallow slide groove; a limit support plate is fixed on the tongue plate, and a step is provided on the limit support plate.
3. The assembly welding device for axle and suspension of a semitrailer according to claim 1, characterized in that: The height of the short V-shaped support is lower than that of the tall V-shaped support, and arc grooves are provided on the top surfaces of the short V-shaped support and the tall V-shaped support; baffles higher than the arc grooves are fixed on both sides of the short V-shaped support.
4. The assembly welding device for axle and suspension of a semitrailer according to claim 1, characterized in that: An auxiliary plate is fixed on the fixed seat at one side close to the driving rod, and the operating rod is rotatably connected to the auxiliary plate; the driving rod is rotatably connected to the fixed seat.
5. The assembly welding device for axle and suspension of a semitrailer according to claim 1, characterized in that: Side plates are fixedly connected to both sides of the vertical support plate, and the side plates are fixedly connected to the moving seat.
Citation Information
Patent Citations
Assembly welding device for axle and suspension of semitrailer
CN217942300U