Welding equipment applied to aluminum alloy frame body

By designing an aluminum alloy welding equipment with hydraulic cylinder driving limit mechanism, the problems of unstable fixation and excessive welding gap in existing equipment are solved, and the accurate butt of the aluminum alloy branch pipe and the main pipe are achieved and the welding quality is improved.

CN223012312UActive Publication Date: 2025-06-24YICHANG TENGWEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421972016.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-24
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

Existing aluminum alloy welding equipment is prone to problems such as unstable fixation and excessive welding gaps when manually fixing aluminum alloys, and cannot be adjusted according to the size.

Method used

A welding equipment including a base plate, a feeding table, a support frame, a fixing frame and a limiting mechanism is designed. Through the limit plate and fixing rod driven by the hydraulic cylinder, ensure the position of the aluminum alloy branch pipe and the main pipe is accurate, and avoid the problems of unstable fixation and excessive welding gap.

Benefits of technology

The accurate butt between the aluminum alloy branch pipe and the main pipe is achieved, avoiding the problem of excessive gaps caused by unstable fixation during welding, and improving welding quality and stability.

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Abstract

The utility model provides welding equipment applied to an aluminum alloy frame body, and relates to the technical field of welding equipment, the welding equipment comprises a bottom plate, a material bearing table and a supporting frame, the top of the supporting frame is provided with a fixing mechanism, the back side of the bottom plate is provided with a fixing frame, the top of the fixing frame is provided with a welding mechanism, and the fixing frame is further provided with a limiting mechanism; after an aluminum alloy branch pipe is inserted into an aluminum alloy main pipe, the output end of a second hydraulic cylinder drives a limiting plate to move towards the aluminum alloy branch pipe, the outer side of the aluminum alloy branch pipe is limited through a V-shaped groove, then the output end of a first hydraulic cylinder drives a fixing rod to move downwards, and the aluminum alloy branch pipe is fixed through a conical structure at the bottom end of the fixing rod. The top end of the aluminum alloy branch pipe is limited to ensure that the butt joint position of the aluminum alloy branch pipe and the aluminum alloy main pipe is accurate, then the output end of the second hydraulic cylinder drives the limiting plate to reset, and the electric welding gun is prevented from being affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a welding equipment applied to an aluminum alloy frame body. Background Technique

[0002] Aluminum alloy is an alloy with aluminum as the base and a certain amount of other alloying elements added. It is one of the light metal materials. In addition to the general properties of aluminum, aluminum alloy also has some specific properties of the alloy due to the different types and amounts of alloying elements added. The density of aluminum alloy is 2.63 - 2.85 g / cm, with relatively high strength (σb is 110 - 650 MPa). Its specific strength is close to that of high alloy steel, and its specific stiffness exceeds that of steel. It has good casting performance and plastic processing performance, good electrical and thermal conductivity, good corrosion resistance and weldability, and can be used as a structural material, with wide applications in aerospace, aviation, transportation, construction, mechanical and electrical, light chemical industry and daily necessities.

[0003] When the existing aluminum alloy welding equipment is used for aluminum alloy welding, it is necessary for workers to splice and fix the aluminum alloy to be welded. During the fixing process, due to manual operation, the aluminum alloy may be fixed unstably, resulting in too large welding gaps. Moreover, the existing fixing method cannot be adjusted according to the size, which urgently needs to be improved. Therefore, the utility model proposes a welding equipment applied to an aluminum alloy frame body to solve the above problems. Summary of the Utility Model

[0004] In view of the above problems, the utility model proposes a welding equipment applied to an aluminum alloy frame body to solve the problems of unstable fixing and too large welding gaps that may occur when fixing aluminum alloy manually in the prior art.

[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A welding equipment applied to an aluminum alloy frame body includes a bottom plate, a material bearing table and a support frame. The top of the bottom plate is fixedly connected with a material bearing table, and both sides of the bottom plate are symmetrically and fixedly connected with support frames. A fixing mechanism is arranged at the top of the support frames. A fixing frame is arranged at the back side of the bottom plate, a welding mechanism is arranged at the top of the fixing frame, and a limiting mechanism is also arranged on the fixing frame.

[0006] Further improvement lies in that: The limiting mechanism includes a first hydraulic cylinder, a fixing rod, a second hydraulic cylinder and a limiting plate. The first hydraulic cylinder is fixedly installed at the top of the fixing frame, the output end of the first hydraulic cylinder is fixedly connected with the fixing rod, the second hydraulic cylinder is fixedly installed outside the fixing frame, and the output end of the second hydraulic cylinder is fixedly connected with the limiting plate.

[0007] Further improvement lies in that: The positions of the limiting plate and the fixing rod are perpendicular to each other. A V-shaped groove is arranged inside the limiting plate, and the shape of the fixing rod is a conical structure.

[0008] A further improvement lies in that: the welding mechanism includes a first gear, an electric welding gun and a connecting arm. The outer side of the fixed rod is rotatably connected with the first gear. The bottom of the first gear is fixedly connected with the connecting arm. The bottom end of the connecting arm is fixedly installed with the electric welding gun.

[0009] A further improvement lies in that: the top end of the fixed rod is fixedly connected with an assembly plate. One side of the assembly plate is fixedly connected with a motor. The output end of the motor is fixedly connected with a second gear. The second gear meshes with the outer wall of the first gear.

[0010] A further improvement lies in that: the fixing mechanism includes a threaded rod and a clamping block. The top of the support frame is threadedly connected with the threaded rod. The bottom end of the threaded rod is rotatably connected with the clamping block. The clamping block and the material receiving table are parallel up and down.

[0011] A further improvement lies in that: an arc-shaped groove is provided at the bottom of the clamping block. The shape of the material receiving table is an X-shaped structure. The top end of the threaded rod is fixedly connected with a handle.

[0012] The beneficial effect of the present utility model is that: after the aluminum alloy branch pipe is inserted into the aluminum alloy main pipe, the output end of the second hydraulic cylinder drives the limiting plate to move towards the aluminum alloy branch pipe, and the outer side of the aluminum alloy branch pipe is limited by the V-shaped groove. Then the output end of the first hydraulic cylinder drives the fixed rod to move downward, and the top end of the aluminum alloy branch pipe is limited by the conical structure at the bottom end of the fixed rod to ensure the accurate docking position of the aluminum alloy branch pipe and the aluminum alloy main pipe. After that, the output end of the second hydraulic cylinder drives the limiting plate to reset to avoid affecting the electric welding gun. Description of the Drawings

[0013] Figure 1 is the front view of the present utility model;

[0014] Figure 2 is the structural schematic diagram of the welding mechanism of the present utility model;

[0015] Figure 3 is the structural schematic diagram of the fixing mechanism of the present utility model.

[0016] Wherein: 1, bottom plate; 2, material receiving table; 3, support frame; 4, fixing frame; 5, first hydraulic cylinder; 6, fixed rod; 7, first gear; 8, electric welding gun; 9, motor; 10, second gear; 11, second hydraulic cylinder; 12, limiting plate; 13, threaded rod; 14, clamping block; 15, connecting arm; 16, assembly plate. Detailed Embodiment

[0017] To deepen the understanding of the present utility model, the following will further elaborate on the present utility model in conjunction with embodiments. These embodiments are only used to explain the present utility model and do not constitute a limitation on the protection scope of the present utility model.

[0018] According to Figure 1 、 2 、as shown in Figure 3, this embodiment proposes a welding device applied to an aluminum alloy frame body, including a bottom plate 1, a material bearing table 2, and a support frame 3. A material bearing table 2 is fixedly connected to the top of the bottom plate 1, and support frames 3 are symmetrically and fixedly connected to both sides of the bottom plate 1. A fixing mechanism is provided at the top of the support frame 3. A fixing frame 4 is provided on the back side of the bottom plate 1. A welding mechanism is provided at the top of the fixing frame 4. A limiting mechanism is also provided on the fixing frame 4. After drilling the aluminum alloy main pipe, it is placed on the material bearing table 2, and the position of the aluminum alloy main pipe is locked by the fixing mechanism. The aluminum alloy branch pipe to be welded is placed into the drilled hole, and the position of the aluminum alloy branch pipe is limited by the limiting mechanism to avoid unstable fixation and the problem of too large welding gaps. Then, the aluminum alloy branch pipe and the aluminum alloy main pipe are welded together by the welding mechanism.

[0019] The limiting mechanism includes a first hydraulic cylinder 5, a fixing rod 6, a second hydraulic cylinder 11, and a limiting plate 12. A first hydraulic cylinder 5 is fixedly installed at the top of the fixing frame 4. The output end of the first hydraulic cylinder 5 is fixedly connected to a fixing rod 6. A second hydraulic cylinder 11 is fixedly installed on the outside of the fixing frame 4. The output end of the second hydraulic cylinder 11 is fixedly connected to a limiting plate 12.

[0020] The position of the limiting plate 12 is perpendicular to that of the fixing rod 6. A V-shaped groove is provided inside the limiting plate 12. The shape of the fixing rod 6 is a conical structure.

[0021] After the aluminum alloy branch pipe is inserted into the aluminum alloy main pipe, the output end of the second hydraulic cylinder 11 drives the limiting plate 12 to move towards the aluminum alloy branch pipe, and the outside of the aluminum alloy branch pipe is limited by the V-shaped groove. Then, the output end of the first hydraulic cylinder 5 drives the fixing rod 6 to move downward, and the top of the aluminum alloy branch pipe is limited by the conical structure at the bottom of the fixing rod 6 to ensure the accurate docking position of the aluminum alloy branch pipe and the aluminum alloy main pipe. Then, the output end of the second hydraulic cylinder 11 drives the limiting plate 12 to reset to avoid affecting the electric welding gun 8.

[0022] The welding mechanism includes a first gear 7, an electric welding gun 8, and a connecting arm 15. A first gear 7 is rotatably connected to the outside of the fixing rod 6. The bottom of the first gear 7 is fixedly connected to a connecting arm 15. An electric welding gun 8 is fixedly installed at the bottom end of the connecting arm 15.

[0023] The top end of the fixed rod 6 is fixedly connected with an assembly plate 16. One side of the assembly plate 16 is fixedly connected with a motor 9. The output end of the motor 9 is fixedly connected with a second gear 10. The outer wall of the second gear 10 meshes with the outer wall of the first gear 7.

[0024] The output end of the motor 9 drives the second gear 10 to rotate on one side of the assembly plate 16. The second gear 10 meshes with the outer wall of the first gear 7 to drive the first gear 7 to rotate outside the fixed rod 6. The electric welding gun 8 is connected to the first gear 7 through a connecting arm 15, driving the electric welding gun 8 to make a circular motion around the aluminum alloy branch pipe, and the aluminum alloy branch pipe can be welded to the aluminum alloy main pipe.

[0025] The fixing mechanism includes a threaded rod 13 and a clamping block 14. The top of the support frame 3 is threadedly connected with the threaded rod 13. The bottom end of the threaded rod 13 is rotatably connected with the clamping block 14. The clamping block 14 is parallel to the loading platform 2 in the vertical direction.

[0026] The bottom of the clamping block 14 is provided with an arc-shaped groove. The shape of the loading platform 2 is an X-shaped structure. The top end of the threaded rod 13 is fixedly connected with a handle.

[0027] After placing the aluminum alloy main pipe on the loading platform 2, turn the threaded rod 13 clockwise by turning the handle. The threaded rod 13 is in threaded cooperation with the top of the support frame 3, which can drive the clamping block 14 to move downward. The clamping block 14 and the loading platform 2 cooperate to clamp the top and bottom of the aluminum alloy main pipe, so as to fix the aluminum alloy main pipe on the loading platform 2. After welding is completed, turn the threaded rod 13 counterclockwise by turning the handle, which can drive the clamping block 14 to move upward, so that the clamping block 14 is separated from the aluminum alloy main pipe, and the aluminum alloy frame can be taken out from the loading platform 2.

[0028] For the welding equipment of the aluminum alloy frame, after the aluminum alloy branch pipe is inserted into the aluminum alloy main pipe, the output end of the second hydraulic cylinder 11 drives the limiting plate 12 to move towards the aluminum alloy branch pipe, and the outer side of the aluminum alloy branch pipe is limited by the V-shaped groove. Then the output end of the first hydraulic cylinder 5 drives the fixed rod 6 to move downward, and the top end of the aluminum alloy branch pipe is limited by the conical structure at the bottom end of the fixed rod 6 to ensure the accurate docking position of the aluminum alloy branch pipe and the aluminum alloy main pipe. After that, the output end of the second hydraulic cylinder 11 drives the limiting plate 12 to reset to avoid affecting the electric welding gun 8.

[0029] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A welding device for an aluminum alloy frame, comprising a base plate (1), a material receiving platform (2) and a support frame (3), characterized in that: The top of the bottom plate (1) is fixedly connected to a material receiving platform (2), the two sides of the bottom plate (1) are symmetrically fixedly connected to support frames (3), the top of the support frames (3) is provided with a fixing mechanism, the back side of the bottom plate (1) is provided with a fixing frame (4), the top of the fixing frame (4) is provided with a welding mechanism, and the fixing frame (4) is also provided with a limiting mechanism; The limiting mechanism comprises a No. 1 hydraulic cylinder (5), a fixing rod (6), a No. 2 hydraulic cylinder (11) and a limiting plate (12); the No. 1 hydraulic cylinder (5) is fixedly mounted on the top of the fixing frame (4); the output end of the No. 1 hydraulic cylinder (5) is fixedly connected to the fixing rod (6); the No. 2 hydraulic cylinder (11) is fixedly mounted on the outer side of the fixing frame (4); the output end of the No. 2 hydraulic cylinder (11) is fixedly connected to the limiting plate (12).

2. The welding equipment for aluminum alloy frame according to claim 1, characterized in that: The position of the limiting plate (12) and the fixing rod (6) are perpendicular to each other; a V-shaped groove is provided inside the limiting plate (12); and the shape of the fixing rod (6) is a conical structure.

3. The welding equipment for aluminum alloy frame according to claim 1, characterized in that: The welding mechanism comprises a first gear (7), an electric welding gun (8) and a connecting arm (15); the outer side of the fixing rod (6) is rotatably connected to the first gear (7); the bottom of the first gear (7) is fixedly connected to the connecting arm (15); and the bottom end of the connecting arm (15) is fixedly mounted with the electric welding gun (8).

4. The welding equipment for aluminum alloy frame according to claim 3 is characterized in that: The top end of the fixing rod (6) is fixedly connected to an assembly plate (16), one side of the assembly plate (16) is fixedly connected to a motor (9), the output end of the motor (9) is fixedly connected to a second gear (10), and the second gear (10) is meshed with the outer wall of the first gear (7).

5. The welding equipment for aluminum alloy frame according to claim 1, characterized in that: The fixing mechanism comprises a threaded rod (13) and a clamping block (14); the top of the support frame (3) is threadedly connected to the threaded rod (13); the bottom end of the threaded rod (13) is rotatably connected to the clamping block (14); the clamping block (14) is vertically parallel to the position of the material receiving platform (2).

6. The welding equipment for aluminum alloy frame according to claim 5, characterized in that: An arc-shaped groove is provided at the bottom of the clamping block (14); the shape of the material receiving platform (2) is set to be an X-shaped structure; and a handle is fixedly connected to the top end of the threaded rod (13).

Citation Information

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