Grinding machine for rough grinding of metal block materials

By using the combined grinding wheel and grinding wheel off-axis and lifting mechanism on the metal block material coarse grinding machine, the rapid adjustment of grinding wheel components is achieved, and the production line stagnation caused by the cumbersome grinding wheel replacement is solved, and the material processing efficiency is improved.

CN223012789UActive Publication Date: 2025-06-24ETERNAL METAL (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422134885.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The grinding wheel replacement of existing metal block-like materials coarse grinders is complicated, which leads to unnecessary manpower and material resources required to replace the grinding wheel when the material specifications are changed, resulting in stagnation of the production line and affecting production efficiency and capacity.

Method used

A grinder for coarse grinding of metal block materials is designed, using a combined first and second grinding wheels, combined with a grinding wheel off-axis mechanism and a grinding wheel lifting mechanism, to realize adjustable grinding width and rapid adjustment of grinding wheel assembly to avoid disassembly and replace the grinding wheel.

Benefits of technology

It realizes the rapid adjustment of the grinding width of the grinding wheel assembly without disassembling and replacing the grinding wheel, improves the processing efficiency of materials of different specifications, and reduces the production line stagnation time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grinding machine for rough grinding of metal block materials, which comprises a material bearing device and a multi-shaft rough grinding device which are correspondingly arranged, and the multi-shaft rough grinding device comprises a grinding wheel assembly. A grinding wheel off-axis mechanism is adopted as a grinding wheel set which is loaded in a grinding wheel loading frame and can adjust the grinding width, the effect that a first grinding wheel and a second grinding wheel can be separated in a staggered mode is achieved, the second grinding wheel does not interfere with rotation of the first grinding wheel after separation, and on the basis, the grinding wheel is driven by a grinding wheel lifting mechanism to adjust the grinding width. The second grinding wheel is driven to deviate, at the moment, the output end of the rotary driver can only drive the first grinding wheel to rotate, the first grinding wheel cannot drive the second grinding wheel to rotate, adjustment of the grinding width of the grinding wheel assembly can be achieved under the state that any grinding wheel does not need to be disassembled and replaced, and the machining efficiency of metal block materials with different specifications is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment, in particular to a grinding machine for rough grinding of metal block materials. Background Art

[0002] In the metal processing and manufacturing industry, the rough grinding treatment of metal block materials is a crucial link in the production process. For the existing grinding machines used for rough grinding of metal block materials, according to the range of the surface to be rough ground of the metal block materials, when the operator performs the replacement operation, the equipment must be paused, and the grinding wheel needs to be disassembled, selected, and reinstalled to adapt to the processing surface range of the material and improve the rough grinding efficiency of the grinding machine. However, in this structure, since the replacement of the grinding wheel is relatively cumbersome, when the material changes, it often requires unnecessary human and material resources to replace the grinding wheel, which may lead to a long-term stagnation of the production line, seriously affecting the production efficiency and production capacity, and reducing the market competitiveness of the equipment. Therefore, there is an urgent need for a special rough grinding machine that can quickly adjust the rough grinding width of the grinding wheel. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a grinding machine for rough grinding of metal block materials, which solves the problem that the grinding wheel of the existing rough grinding machine has poor adaptability to materials of different specifications due to the cumbersome replacement.

[0004] The utility model provides the following technical solutions: A grinding machine for rough grinding of metal block materials, including a corresponding material carrying device and a multi-axis rough grinding device. The material carrying device includes a carrying platform that moves back and forth. The multi-axis rough grinding device includes a grinding wheel assembly and a multi-axis driving assembly that drives the grinding wheel assembly to move axially along the coordinate axis. The multi-axis driving assembly includes a rotary driver connected to the grinding wheel assembly. The grinding wheel assembly includes a first grinding wheel, a second grinding wheel, a grinding wheel loading frame, a grinding wheel off-axis mechanism, and a grinding wheel lifting mechanism;

[0005] The grinding wheel off-axis mechanism includes a first docking member and a second docking member disposed between the first grinding wheel and the second grinding wheel. The first docking member and the second docking member can be mutually clamped or disengaged along the radial direction. One side of the first grinding wheel away from the second grinding wheel is connected to the output end of the rotary driver of the multi-axis driving assembly. The first grinding wheel and the second grinding wheel are arranged in combination. When the first docking member is clamped to the second docking member, the rotation of the first grinding wheel driven by the rotary driver can drive the synchronous rotation of the second grinding wheel;

[0006] The grinding wheel lifting mechanism includes a lifting connecting shaft movably disposed between the second grinding wheel and the grinding wheel loading frame. One end of the lifting connecting shaft is inserted into the side of the second grinding wheel away from the first grinding wheel. When the lifting connecting shaft moves away from the bearing platform, it can drive the second grinding wheel to move radially, so that the first docking member and the second docking member are disengaged from each other, thereby releasing the linkage between the first grinding wheel and the second grinding wheel. At this time, the second grinding wheel moves away from the bearing platform, so that the grinding width of the grinding wheel assembly is reduced.

[0007] For a grinding machine for rough grinding of metal block materials as described above, the first docking member is elliptical, and two opposite first abutting surfaces are provided on both circumferential sides thereof. The second docking member is in the shape of a wrench, and two opposite second abutting surfaces are provided on its inner sides facing inward. When the first docking member is clamped to the second docking member, the first abutting surface abuts against the corresponding second abutting surface.

[0008] For a grinding machine for rough grinding of metal block materials as described above, the second docking member is provided with a mating port for the first docking member to be clamped or disengaged radially.

[0009] For a grinding machine for rough grinding of metal block materials as described above, the grinding wheel off-axis mechanism further includes an auxiliary thrust bearing coaxially arranged with the first grinding wheel. One axial side of the auxiliary thrust bearing is fitted into the first grinding wheel, and the side of the auxiliary thrust bearing axially away from the first grinding wheel frictionally abuts against the second grinding wheel.

[0010] For a grinding machine for rough grinding of metal block materials as described above, the grinding wheel off-axis mechanism further includes an auxiliary radial bearing coaxially arranged with the second grinding wheel. One axial side of the auxiliary radial bearing is fitted into the second grinding wheel, and the inner side surface of the auxiliary radial bearing faces the mating port and can be used to abut against the first docking member disengaged from the second docking member.

[0011] For a grinding machine for rough grinding of metal block materials as described above, the grinding wheel lifting mechanism further includes a connecting shaft socket and a lifting locking kit. The connecting shaft socket includes a collar and a slider. The collar is sleeved on the lifting connecting shaft, and the lifting locking kit is used to drive the slider away from or close to the bearing platform.

[0012] For a grinding machine for rough grinding of metal block materials as described above, the grinding wheel loading frame is provided with oppositely arranged slide rail strips, and the opposite sides of the slider can be slidably clamped to the slide rail strips.

[0013] A grinder for rough grinding of metal block materials as described above, wherein a lifting drive gear is further rotatably provided on the grinding wheel loading frame, a lifting rack extending in the height direction is provided on the slider, and the lifting drive gear meshes with the lifting rack to rotationally drive the lifting of the slider.

[0014] A grinder for rough grinding of metal block materials as described above, wherein the lifting locking kit is a ratchet locking structure provided between the lifting drive gear and the grinding wheel loading frame.

[0015] A grinder for rough grinding of metal block materials as described above, wherein a turntable handle coaxially connected to the lifting drive gear is further rotatably provided on the grinding wheel loading frame.

[0016] Compared with the prior art, the present utility model has the following advantages:

[0017] In the grinder for rough grinding of metal block materials of the present utility model, the grinding wheel assembly adopts a combined first grinding wheel and second grinding wheel as a grinding wheel set with adjustable grinding width loaded in the grinding wheel loading frame, and then a grinding wheel off-axis mechanism is adopted to achieve the effect of misaligned separation of the first grinding wheel and the second grinding wheel, and after separation, the second grinding wheel will not interfere with the rotation of the first grinding wheel. On this basis, with the driving effect of the grinding wheel lifting mechanism, the second grinding wheel is driven to shift. At this time, the output end of the rotary driver can only drive the first grinding wheel to rotate, and the first grinding wheel will not drive the second grinding wheel to rotate. It is possible to adjust the grinding width of the grinding wheel assembly without disassembling and replacing any grinding wheels, improving the processing efficiency of metal block materials with different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Is a three-dimensional schematic diagram of the whole machine of the grinder of the present utility model.

[0019] Figure 2 Is an exploded schematic diagram of the grinding wheel assembly in the grinder of the present utility model.

[0020] Figure 3 Is an exploded schematic diagram of the first grinding wheel and the auxiliary thrust bearing in the grinder of the present utility model.

[0021] Figure 4 Is an exploded schematic diagram of the second grinding wheel and the auxiliary radial bearing in the grinder of the present utility model.

[0022] Figure 5 Is a three-dimensional schematic diagram of the grinding wheel assembly in the grinder of the present utility model.

[0023] Figure 6 Is a three-dimensional schematic diagram of the grinding wheel assembly in the grinder of the present utility model from another angle.

[0024] Description of reference numerals: 1. Material carrying device; 2. Multi-axis rough grinding device; 3. Grinding wheel assembly; 4. Multi-axis drive assembly; 11. Carrying platform; 31. First grinding wheel; 32. Second grinding wheel; 33. Grinding wheel loading frame; 34. Grinding wheel off-axis mechanism; 35. Grinding wheel lifting mechanism; 41. Rotary drive; 331. Slide rail bar; 332. Lifting drive gear; 333. Turntable handle; 341. First docking member; 342. Second docking member; 343. Auxiliary thrust bearing; 344. Auxiliary centripetal bearing; 351. Lifting coupling shaft; 352. Coupling sleeve; 353. Lifting locking kit; 3411. First abutting surface; 3421. Second abutting surface; 3422. Fitting port; 3521. Collar; 3522. Slide block; 3523. Lifting rack. Detailed implementation manners

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] Embodiment 1: Please refer to the attached Figure 1 to the attached Figure 6, this embodiment provides a grinding machine for rough grinding of metal bulk materials, including a corresponding material carrying device 1 and a multi-axis rough grinding device 2. The material carrying device 1 includes a carrying platform 11 that moves back and forth. The multi-axis rough grinding device 2 includes a grinding wheel assembly 3 and a multi-axis driving assembly 4 that drives the grinding wheel assembly 3 to move axially along the coordinate axes. The multi-axis driving assembly 4 includes a rotary driver 41 connected to the grinding wheel assembly 3. The grinding wheel assembly 3 includes a first grinding wheel 31, a second grinding wheel 32, a grinding wheel loading frame 33, a grinding wheel off-axis mechanism 34, and a grinding wheel lifting mechanism 35. The grinding wheel off-axis mechanism 34 includes a first docking member 341 and a second docking member 342 disposed between the first grinding wheel 31 and the second grinding wheel 32. The first docking member 341 and the second docking member 342 can be snapped or disengaged from each other radially. One side of the first grinding wheel 31 away from the second grinding wheel 32 is connected to the output end of the rotary driver provided in the multi-axis driving assembly 4. The first grinding wheel 31 and the second grinding wheel 32 are arranged in combination. When the first docking member 341 is snapped onto the second docking member 342, the rotation of the first grinding wheel 31 driven by the rotary driver can drive the synchronous rotation of the second grinding wheel 32. The grinding wheel lifting mechanism 35 includes a lifting connecting shaft 351 movably disposed between the second grinding wheel 32 and the grinding wheel loading frame 33. One end of the lifting connecting shaft 351 is inserted into the side of the second grinding wheel 32 away from the first grinding wheel 31. When the lifting connecting shaft 351 moves away from the carrying platform 11, it can drive the second grinding wheel 32 to move radially, causing the first docking member 341 and the second docking member 342 to disengage from each other, thereby releasing the linkage between the first grinding wheel 31 and the second grinding wheel 32. At this time, the second grinding wheel 32 moves away from the carrying platform 11, thus reducing the grinding width of the grinding wheel assembly 3. In the grinding machine for rough grinding of metal bulk materials in this embodiment, the first grinding wheel 31 and the second grinding wheel 32 arranged in combination in the grinding wheel assembly 3 are used as a grinding wheel set with an adjustable grinding width loaded in the grinding wheel loading frame 33. Then, the grinding wheel off-axis mechanism 34 is used to achieve the effect of the first grinding wheel 31 and the second grinding wheel 32 being able to be misaligned and separated, and after separation, the second grinding wheel 32 will not interfere with the rotation of the first grinding wheel 31. Based on this, combined with the driving effect of the grinding wheel lifting mechanism 35, the second grinding wheel 32 is driven to shift. At this time, the output end of the rotary driver 41 can only drive the first grinding wheel 31 to rotate, and the first grinding wheel 31 will not drive the second grinding wheel 32 to rotate. It is possible to adjust the grinding width of the grinding wheel assembly 3 without disassembling and replacing any grinding wheels, improving the processing efficiency of metal bulk materials with different specifications.

[0027] The first docking member 341 is elliptical, and two opposite first abutting surfaces 3411 are provided on both circumferential sides thereof. The second docking member 342 is wrench-shaped, and two opposite second abutting surfaces 3421 are provided on its inner sides. When the first docking member 341 is clamped to the second docking member 342, the first abutting surface 3411 abuts against the corresponding second abutting surface 3421. Preferably, the second docking member 342 is provided with a mating port 3422 for the first docking member 341 to be radially clamped or disengaged. When the first docking member 341 is docked with the second docking member 342, the mating port 3422 of the second docking member 342 surrounds the first docking member 341, and the opposite first abutting surfaces 3411 respectively abut against the corresponding second abutting surfaces 3421, so that the first grinding wheel 31 and the second grinding wheel 32 form a grinding wheel assembly 3 that can rotate synchronously.

[0028] The grinding wheel off-axis mechanism 34 further includes an auxiliary thrust bearing 343 coaxially arranged with the first grinding wheel 31. One axial side of the auxiliary thrust bearing 343 is fitted into the first grinding wheel 31, and the side of the auxiliary thrust bearing 343 axially away from the first grinding wheel 31 frictionally abuts against the second grinding wheel 32. The function of the auxiliary thrust bearing 343 is: after the second grinding wheel 32 moves off-axis, the side of the auxiliary thrust bearing 343 that fits against the second grinding wheel 32 continuously abuts against the second grinding wheel 32. At the same time, when the first grinding wheel 31 starts to rotate, the side of the auxiliary thrust bearing 343 that fits against the first grinding wheel 31 rotates to reduce the frictional interference between the rotating first grinding wheel 31 and the stationary second grinding wheel 32.

[0029] The grinding wheel off-axis mechanism 34 further includes an auxiliary centripetal bearing 344 coaxially arranged with the second grinding wheel 32. One axial side of the auxiliary centripetal bearing 344 is fitted into the second grinding wheel 32, and the inner side surface of the auxiliary centripetal bearing 344 faces the mating port 3422, and can be used to abut against the first docking member 341 that disengages from the second docking member 342. The function of the auxiliary centripetal bearing 344 is: after the second grinding wheel 32 moves off-axis, the first docking member 341 disengages from the second docking member 342, and then the first docking member 341 abuts against the inner side of the auxiliary centripetal bearing 344. When the first grinding wheel 31 starts to rotate, the frictional interference between the rotating first docking member 341 and the stationary second grinding wheel 32 is reduced.

[0030] The grinding wheel lifting mechanism 35 further includes a coupling sleeve 352 and a lifting locking kit 353. The coupling sleeve 352 includes a collar 3521 and a slider 3522. The collar 3521 is sleeved on the lifting coupling shaft 351. The lifting locking kit 353 is used to drive the slider 3522 to move away from or close to the bearing platform 11. Further, oppositely arranged slide rail strips 331 are provided on the grinding wheel loading frame 33, and the opposite sides of the slider 3522 can be slidably clamped on the slide rail strips 331. Further, a lifting drive gear 332 is rotatably provided on the grinding wheel loading frame 33, and a lifting rack 3523 extending in the height direction is provided on the slider 3522. The lifting drive gear 332 meshes with the lifting rack 3523 to rotationally drive the lifting of the slider 3522. Preferably, the lifting locking kit 353 is a ratchet locking structure provided between the lifting drive gear 332 and the grinding wheel loading frame 33. A turntable handle 333 coaxially connected to the lifting drive gear 332 is also rotatably provided on the grinding wheel loading frame 33. The function of the grinding wheel lifting mechanism 35 with the above structure is to drive the rotation of the lifting drive gear 332 through the rotation of the turntable handle 333. Through meshing with the lifting rack 3523, the slider 3522 is driven to slide along the height direction of the slide rail strip 331, so that the collar 3521 sleeving the lifting coupling shaft 351 rises, driving the lifting coupling shaft 351 to rise. The lifting coupling shaft 351 then drives the inserted second grinding wheel 32 to rise, so that the first docking member 341 and the second docking member 342 are separated from each other, completing the off-axis movement of the second grinding wheel 32 from the first grinding wheel 31. Finally, the rotation of the lifting drive gear 332 is locked by the ratchet locking structure, so as to maintain the off-axis state of the second grinding wheel 32.

[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grinder for rough grinding of metal block materials, characterized in that: The invention comprises a corresponding material carrying device (1) and a multi-axis rough grinding device (2), wherein the material carrying device (1) comprises a carrying platform (11) which is arranged to move back and forth, and the multi-axis rough grinding device (2) comprises a grinding wheel assembly (3) and a multi-axis driving assembly (4) which drives the grinding wheel assembly (3) to move axially along a coordinate axis, and the multi-axis driving assembly (4) comprises a rotary driver (41) connected to the grinding wheel assembly (3), and the grinding wheel assembly (3) comprises a first grinding wheel (31), a second grinding wheel (32), a grinding wheel loading frame (33), a grinding wheel off-axis mechanism (34) and a grinding wheel lifting mechanism (35); The grinding wheel off-axis mechanism (34) comprises a first docking member (341) and a second docking member (342) arranged between the first grinding wheel (31) and the second grinding wheel (32); the first docking member (341) and the second docking member (342) can be mutually engaged or disengaged in a radial direction; a side of the first grinding wheel (31) away from the second grinding wheel (32) is connected to an output end of a rotary driver of the multi-axis drive assembly (4); the first grinding wheel (31) and the second grinding wheel (32) are arranged in a combined manner; when the first docking member (341) is engaged with the second docking member (342), the rotation of the first grinding wheel (31) driven by the rotary driver can drive the synchronous rotation of the second grinding wheel (32); The grinding wheel lifting mechanism (35) comprises a lifting shaft (351) movably arranged between the second grinding wheel (32) and the grinding wheel loading frame (33), one end of the lifting shaft (351) being inserted into a side of the second grinding wheel (32) away from the first grinding wheel (31). When the lifting shaft (351) moves away from the bearing platform (11), it can drive the second grinding wheel (32) to move radially, so that the first docking member (341) and the second docking member (342) are separated from each other, so as to release the linkage between the first grinding wheel (31) and the second grinding wheel (32). At this time, the second grinding wheel (32) moves away from the bearing platform (11), so that the grinding width of the grinding wheel assembly (3) is reduced.

2. A grinder for rough grinding of metal bulk materials according to claim 1, characterized in that: The first docking member (341) is oval in shape, and has two opposite first abutting surfaces (3411) on its two circumferential sides; the second docking member (342) is wrench-shaped, and has two opposite second abutting surfaces (3421) on its two inward sides; when the first docking member (341) is engaged with the second docking member (342), the first abutting surface (3411) abuts against the corresponding second abutting surface (3421).

3. A grinder for rough grinding of metal bulk materials according to claim 2, characterized in that: The second docking piece (342) is provided with a matching opening (3422) for the first docking piece (341) to be radially engaged or disengaged.

4. A grinder for rough grinding of metal block materials according to claim 3, characterized in that: The grinding wheel off-axis mechanism (34) also includes an auxiliary thrust bearing (343) coaxially arranged with the first grinding wheel (31); the auxiliary thrust bearing (343) is engaged with the first grinding wheel (31) along one side of the axial direction; and the auxiliary thrust bearing (343) is frictionally abutted against the second grinding wheel (32) along the side of the axial direction away from the first grinding wheel (31).

5. A grinder for rough grinding of metal bulk materials according to claim 3, characterized in that: The grinding wheel off-axis mechanism (34) also includes an auxiliary radial bearing (344) coaxially arranged with the second grinding wheel (32); the auxiliary radial bearing (344) is engaged with the second grinding wheel (32) along one side of the axial direction, and the inner side surface of the auxiliary radial bearing (344) faces the matching opening (3422), and can be used to abut against the first docking piece (341) detached from the second docking piece (342).

6. A grinder for rough grinding of metal bulk materials according to claim 1, characterized in that: The grinding wheel lifting mechanism (35) further comprises a shaft coupling (352) and a lifting locking kit (353), wherein the shaft coupling (352) comprises a collar (3521) and a slider (3522), wherein the collar (3521) is sleeved on the lifting shaft (351), and the lifting locking kit (353) is used to drive the slider (3522) away from or close to the carrying platform (11).

7. A grinder for rough grinding of metal bulk materials according to claim 6, characterized in that: The grinding wheel loading frame (33) is provided with slide rails (331) arranged opposite to each other, and the two opposite sides of the sliding block (3522) can be slidably clamped on the slide rails (331).

8. A grinder for rough grinding of metal bulk materials according to claim 6, characterized in that: The grinding wheel loading frame (33) is also rotatably provided with a lifting drive gear (332), the slider (3522) is provided with a lifting rack (3523) extending in the height direction, and the lifting drive gear (332) is engaged with the lifting rack (3523) to rotationally drive the slider (3522) to rise and fall.

9. A grinder for rough grinding of metal bulk materials according to claim 8, characterized in that: The lifting locking kit (353) is a ratchet locking structure arranged between the lifting driving gear (332) and the grinding wheel loading frame (33).

10. A grinder for rough grinding of metal bulk materials according to claim 8, characterized in that: The grinding wheel loading frame (33) is also rotatably provided with a turntable handle (333) coaxially connected to the lifting drive gear (332).