Multifunctional injection molding processing equipment

By designing multi-functional injection molding processing equipment, integrating in-mold nailing machines, robotics, injection molding machines and other equipment, automated operations and inspections are achieved, and the problems of more manpower, more steps and waste in the existing injection molding production are solved, and production efficiency and product quality are improved.

CN223013738UActive Publication Date: 2025-06-24CHONGQING HEYUTIAN PRECISION ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421862150.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-24
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During the existing injection molding production process, multiple manpower and multiple steps are required to process the products, resulting in waste of handling, high labor costs and poor quality.

Method used

A multi-functional injection molding processing equipment is designed, integrating in-mold nail buried machine, robotic hand, injection molding machine, multi-axis robot, copper nail detection fixture, automatic nail buried machine and laser cutting machine to realize automated operations and automated inspection.

Benefits of technology

Through automated processes, the turnover cycle is reduced, product quality is ensured, manual touch is reduced, poor quality costs are reduced, and the automated operation of the entire line is realized, reducing personnel costs.

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Patent Text Reader

Abstract

The utility model discloses multifunctional injection molding processing equipment which comprises an in-mold nail burying machine, a mechanical arm is arranged on one side of the in-mold nail burying machine, the top of the mechanical arm is fixedly connected with a conveying track, a conversion platform is arranged at the bottom of the mechanical arm, an injection molding machine is arranged on one side of the conversion platform, and a multi-axis robot is arranged on the other side of the conversion platform. A copper nail detection jig is arranged on the side, close to the in-mold nail burying machine, of the multi-axis robot, a conveying assembly line is arranged on the side, away from the multi-axis robot, of the copper nail detection jig, and a collecting box is fixedly arranged at the bottom of the side, away from the in-mold nail burying machine, of the copper nail detection jig. An automatic nail burying machine is arranged on the side, away from the in-mold nail burying machine, of the conversion platform, and a laser cutting machine is arranged on the side, away from the injection molding machine, of the automatic nail burying machine. The turnover period of the whole process is shortened, and the product quality is guaranteed; the manipulator is used for transferring products, manual touch of the appearance of the products is reduced, and poor quality cost is reduced; the whole line body position is automatically operated, and the personnel cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding, in particular to a multifunctional injection molding processing device. Background Technique

[0002] Injection molding, also known as injection molding, is a molding method that combines injection and molding. The advantages of the injection molding method are high production speed, high efficiency, automation of operation, a variety of flower patterns and varieties, the shape can be from simple to complex, the size can be from large to small, and the product size is accurate, the product is easy to update, and it can form products with complex shapes. Injection molding is suitable for mass production and molding processing fields of products with complex shapes.

[0003] In the existing injection molding production process, it is necessary to process products through multiple manpower and multiple steps, with a lot of indirect operations, and it is necessary to frequently carry products, resulting in waste of handling. At the same time, the labor cost is relatively high. Therefore, we propose a multifunctional injection molding processing device to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a multifunctional injection molding processing device to solve the problems mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A multifunctional injection molding processing device, including an in-mold nail embedding machine. One side of the in-mold nail embedding machine is provided with a manipulator. The top of the manipulator is fixedly connected with a transfer track. The bottom of the manipulator is provided with a conversion platform. One side of the conversion platform is provided with an injection molding machine. The other side of the conversion platform is provided with a multi-axis robot. One side of the multi-axis robot close to the in-mold nail embedding machine is provided with a copper nail detection fixture. One side of the copper nail detection fixture away from the multi-axis robot is provided with a conveying assembly line. The bottom of the side of the copper nail detection fixture away from the in-mold nail embedding machine is fixedly provided with a collection box;

[0006] One side of the conversion platform away from the in-mold nail embedding machine is provided with an automatic nail embedding machine. One side of the automatic nail embedding machine away from the injection molding machine is provided with a laser cutting machine.

[0007] Preferably, the in-mold nail embedding machine is provided with a nail embedding fixture.

[0008] Preferably, the transfer track is of an L-shaped structure.

[0009] Preferably, the in-mold nail embedding machine and the automatic nail embedding machine are arranged on opposite sides.

[0010] Preferably, the copper nail detection fixture and the laser cutting machine are arranged on opposite sides.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The entire process reduces the turnover cycle and ensures product quality; using a manipulator to transfer products reduces manual touch on the product appearance and reduces the cost of poor quality; the entire production line is automated, reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the present utility model;

[0013] Figure 2 is a schematic structural diagram of another perspective of the present utility model.

[0014] In the figure: in-mold nail embedding machine 1, manipulator 2, injection molding machine 3, conversion platform 4, multi-axis robot 5, laser cutting machine 6, automatic nail embedding machine 7, copper nail detection fixture 8, collection box 9, conveying assembly line 10, transfer track 11. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0016] Embodiment 1

[0017] Refer to Figure 1 and 2 , which is the first embodiment of the present utility model. This embodiment provides a multifunctional injection molding processing device, including an in-mold nail embedding machine 1, characterized in that: a manipulator 2 is provided on one side of the in-mold nail embedding machine 1, a transfer track 11 is fixedly connected to the top of the manipulator 2, a conversion platform 4 is provided at the bottom of the manipulator 2, an injection molding machine 3 is provided on one side of the conversion platform 4, a multi-axis robot 5 is provided on the other side of the conversion platform 4, a copper nail detection fixture 8 is provided on the side of the multi-axis robot 5 close to the in-mold nail embedding machine 1, a conveying assembly line 10 is provided on the side of the copper nail detection fixture 8 away from the multi-axis robot 5, and a collection box 9 is fixedly provided at the bottom on the side of the copper nail detection fixture 8 away from the in-mold nail embedding machine 1;

[0018] An automatic nail embedding machine 7 is provided on the side of the conversion platform 4 away from the in-mold nail embedding machine 1, and a laser cutting machine 6 is provided on the side of the automatic nail embedding machine 7 away from the injection molding machine 3.

[0019] During operation, the in-mold nail embedding machine 1 cooperates with the nail embedding fixture to pre-arrange copper nails. Then, the manipulator 2 grabs the copper nails through the nail grasping fixture and places them into the injection molding machine 3. After the injection molding machine 3 completes the injection molding, the manipulator 2 grabs the product and places it on the transfer platform 4. The multi-axis robot 5 grabs the product from the transfer platform 4 and places it on the product fixture inside the laser cutting machine 6. The laser cutting machine 6 completes the cutting of the material head. Then, the multi-axis robot 5 grabs the product from the laser cutting machine 6 and places it into the automatic nail embedding machine 7 to complete the automatic nail embedding process. Then, the multi-axis robot 5 grabs the product from the automatic nail embedding machine 7 and places it on the copper nail detection fixture 8 to detect the copper nails. When the copper nails are detected as OK, they are placed on the conveyor line 10 and flow onto the processing platform. When the copper nails are detected as NG, they are placed into the collection box 9. Finally, the NG copper nails are waiting for manual re-judgment and confirmation. The entire process reduces the turnover cycle, ensures product quality, reduces manual touch on the product appearance by using the manipulator 2 in cooperation with the multi-axis robot 5, reduces the cost of poor quality, and at the same time realizes automated operation for the entire production line position, reducing the labor cost.

[0020] Embodiment 2

[0021] Refer to Figure 1-2 , which is the second embodiment of the present utility model. This embodiment is based on the previous embodiment. Specifically, the in-mold nail embedding machine 1 is provided with a nail embedding fixture, and copper nails are pre-arranged on the nail embedding fixture to facilitate cooperation with the in-mold nail embedding machine 1.

[0022] Specifically, the transfer track 11 is of an L-shaped structure. The L-shaped structure facilitates the movement of the transfer track 11 for the manipulator 2 and can realize separate movement to the positions of the in-mold nail embedding machine 1, the transfer platform 4, and the injection molding machine 3.

[0023] Specifically, the in-mold nail embedding machine 1 and the automatic nail embedding machine 7 are arranged on opposite sides. The arrangement on opposite sides facilitates the transfer of the products on the transfer platform 4 into the in-mold nail embedding machine 1 and the automatic nail embedding machine 7 respectively.

[0024] Specifically, the copper nail detection fixture 8 and the laser cutting machine 6 are arranged on opposite sides. The arrangement on opposite sides facilitates the transfer of the products on the transfer platform 4 into the copper nail detection fixture 8 and the laser cutting machine 6 respectively.

[0025] Embodiment 3

[0026] Refer to Figure 1-2, which is the third embodiment of the present utility model. This embodiment is based on the above two embodiments. During operation, the in-mold nail embedding machine 1 cooperates with the nail embedding fixture to pre-place the copper nails. Then, the manipulator 2 grabs the copper nails through the nail grabbing fixture and puts them into the injection molding machine 3. After the injection molding machine 3 completes the injection molding, the manipulator 2 grabs the product and places it on the conversion platform 4. The multi-axis robot 5 grabs the product from the conversion platform 4 and places it on the product fixture in the laser cutting machine 6. The laser cutting machine 6 completes the cutting of the material head. The multi-axis robot 5 then grabs the product from the laser cutting machine 6 and puts it into the automatic nail embedding machine 7 to complete the automatic nail embedding process. Then, the multi-axis robot 5 grabs the product from the automatic nail embedding machine 7 and places it on the copper nail detection fixture 8 to detect the copper nails. When the copper nails are detected to be OK, they are put into the conveyor line 10 and flow onto the processing platform. When the copper nails are detected to be NG, they are put into the collection box 9. Finally, the NG copper nails are waiting for manual re-judgment and confirmation.

[0027] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A multifunctional injection molding processing equipment, comprising an in-mold nail embedding machine (1), characterized in that: A manipulator (2) is provided on one side of the in-mold nail embedding machine (1), the top of the manipulator (2) is fixedly connected to a conveying track (11), a conversion platform (4) is provided on the bottom of the manipulator (2), an injection molding machine (3) is provided on one side of the conversion platform (4), a multi-axis robot (5) is provided on the other side of the conversion platform (4), a copper nail detection jig (8) is provided on the side of the multi-axis robot (5) close to the in-mold nail embedding machine (1), a conveying assembly line (10) is provided on the side of the copper nail detection jig (8) away from the multi-axis robot (5), and a collection box (9) is fixedly provided on the bottom of the side of the copper nail detection jig (8) away from the in-mold nail embedding machine (1); An automatic nail embedding machine (7) is provided on the side of the conversion platform (4) away from the in-mold nail embedding machine (1), and a laser cutting machine (6) is provided on the side of the automatic nail embedding machine (7) away from the injection molding machine (3).

2. The multifunctional injection molding processing equipment according to claim 1, characterized in that: The in-mold nail embedding machine (1) is provided with a nail embedding fixture.

3. The multifunctional injection molding processing equipment according to claim 1, characterized in that: The conveying track (11) is an L-shaped structure.

4. The multifunctional injection molding processing equipment according to claim 1, characterized in that: The in-mold nail embedding machine (1) and the automatic nail embedding machine (7) are arranged on opposite sides.

5. The multifunctional injection molding processing equipment according to claim 1, characterized in that: The copper nail detection jig (8) and the laser cutting machine (6) are arranged on opposite sides.