Pipe plasticizing extrusion equipment and production line
By adopting a detachable outer shaping sleeve and inner shaping rod design in the pipe extrusion equipment, the problem that existing equipment cannot effectively produce pipes of different sizes, shapes and wall thicknesses is solved, and diversified production and equipment functionality are improved.
Patent Information
- Application Number
- CN202421828987.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing pipe extrusion equipment is not convenient to replace the size and shape of the mold cavity, resulting in the single shape and size of the produced pipe, and it is impossible to effectively produce pipes of different sizes, shapes and wall thicknesses.
A pipe plasticizing extrusion equipment is designed, using a combination of an outer set sleeve and an inner set rod to form a detachable set mold cavity, allowing the replacement of mold cavity of different sizes and shapes to produce pipes of different sizes, shapes and wall thicknesses.
Through the detachable fixed cavity design, diversified production of pipes is achieved, the practicality and functionality of the equipment are improved, and the operation is convenient.
Smart Images
Figure CN223013842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe production, in particular to a pipe plasticizing and extruding device and a production line. Background Art
[0002] The pipe extruder belongs to one type of extruders. The equipment used for the pipe extruder is a screw extruder. Here, the screw extruder can be roughly classified into a single-screw extruder and a multi-screw extruder according to the number of screws. The pipe extruder usually puts plastic particle raw materials and water into the machine body through a hopper. The screw rotates driven by a motor, so that the materials are continuously conveyed into the barrel. The barrel heats the materials by electric heating to melt them, and finally extrudes and forms from the die orifice.
[0003] In pipe production, the raw materials are naturally formed by extrusion inside the shaping die cavity. The internal space of the shaping die cavity is generally fixed, and the size of the internal space is the size of the formed pipe. Therefore, when producing pipes with different diameters or wall thicknesses, different shaping dies need to be used. For traditional extrusion equipment, the shapes and sizes of the produced pipes are single, and it is not convenient to replace the shaping die cavity to produce different pipes. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a pipe plasticizing and extruding device, which solves the problem that in the prior art, it is not convenient to directly change the size and shape of the shaping die cavity, resulting in single shapes and sizes of the produced pipes.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A pipe plasticizing and extruding device includes a workbench and an outer shaping sleeve. A connecting shell is fixedly installed on the surface of the workbench. A sleeve is fixedly installed on the side wall of the connecting shell. A screw conveyor is arranged inside the sleeve. The port of the screw conveyor is rotatably inserted into the inside of the connecting shell. A driving mechanism for driving the screw conveyor to rotate is arranged inside the connecting shell. The top of the sleeve is communicated with a barrel. A through hole is opened at the port of the outer shaping sleeve. The end of the sleeve close to the through hole is connected to the outer shaping sleeve. An inner shaping rod is arranged inside the outer shaping sleeve. A shaping die cavity is formed between the outer shaping sleeve and the inner shaping rod. A connecting sleeve is fixedly installed at the end of the sleeve. The end of the outer shaping sleeve is connected to the connecting sleeve. A connecting mechanism for connecting with the connecting shell is arranged at the end of the inner shaping rod.
[0007] Preferably, the driving mechanism includes a first motor, a first gear and a second gear. The first motor is fixedly installed on the side wall of the connection housing. The screw conveyor rotatably penetrates the connection housing. The first gear is fixedly installed on the surface of the screw conveyor. The second gear is rotatably connected inside the connection housing. The second gear is fixedly connected to the output shaft port of the first motor. The first gear and the second gear are meshed with each other.
[0008] Preferably, flanges are fixedly installed on the surface of the outer shaping sleeve near the port and on the surface of the adapter sleeve. The outer shaping sleeve is fixedly connected to the adapter sleeve through two flanges.
[0009] Preferably, the connecting mechanism includes a connecting rod. The connecting rod is fixedly installed at the end of the inner shaping rod. Circular holes for the connecting rod to penetrate are formed on the surface of the screw conveyor and inside the connection housing. Threaded grooves are arranged at positions near the ends on the surface of the connecting rod. A long groove is formed on the surface of the connection housing. A first nut is rotatably connected inside the long groove. A second nut is rotatably connected to the side wall of the connection housing. Both the first nut and the second nut are threadedly connected to the connecting rod.
[0010] Preferably, an installation frame is fixedly installed on the surface of the workbench. The installation frame has an "n" - shaped structure. A cutting knife is slidably connected between the two arms of the installation frame. A cylinder is fixedly installed on the top of the installation frame. The output end port of the cylinder is fixedly connected to the cutting knife. The cutting knife contacts the end of the outer shaping sleeve.
[0011] Preferably, a cooling water tank is arranged at the bottom of the workbench. A cooling water pump is fixedly installed on the surface of the workbench. A cooling sleeve is sleeved on the surface of the outer shaping sleeve. The bottom of the cooling sleeve is communicated with an external water pipe. The external water pipe is communicated with the cooling water tank. The water inlet end of the cooling water pump is communicated with a hose. The hose is inserted into the inside of the cooling water tank. The water outlet end of the cooling water pump is communicated with the cooling sleeve.
[0012] A production line includes the above - mentioned pipe plasticizing and extruding equipment.
[0013] The utility model has at least the following beneficial effects:
[0014] By providing an outer shaping sleeve and an inner shaping rod, and a shaping cavity is formed between the two. After the raw material enters the shaping cavity, it is cooled and formed. The outer shaping sleeve 14 and the inner shaping rod 13 are two separate individuals, and both of them can be disassembled separately, thereby facilitating their replacement to extrude pipes with different sizes, different shapes and different wall thicknesses, improving the practicability and functionality of the extruding equipment and facilitating operation. Description of the Drawings
[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic structural diagram of the present invention;
[0017] Figure 2 For the present invention Figure 1 Side view;
[0018] Figure 3 It is a schematic structural diagram of the cutting knife of the present invention;
[0019] Figure 4 It is a sectional view of the outer shaping sleeve of the present invention;
[0020] Figure 5 It is a schematic structural diagram of the adapter sleeve of the present invention;
[0021] Figure 6 It is a sectional view of the connection shell of the present invention.
[0022] In the figure: 1, workbench; 2, cooling water tank; 3, connection shell; 4, mounting bracket; 5, cylinder; 6, cutting knife; 7, barrel; 8, first gear; 9, second gear; 10, first motor; 11, screw conveyor; 12, sleeve; 13, inner shaping rod; 14, outer shaping sleeve; 15, cooling sleeve; 16, cooling water pump; 17, first nut; 18, long slot; 19, adapter sleeve; 20, flange; 22, connecting rod; 23, second nut. Specific embodiments
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0026] All electrical components appearing in this article are electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.
[0027] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0028] Referring to Figures 1-6 , a pipe plasticizing and extruding device, including a workbench 1 and an outer sizing sleeve 14. A connecting shell 3 is fixedly installed on the surface of the workbench 1. A sleeve 12 is fixedly installed on the side wall of the connecting shell 3. A screw conveyor 11 is arranged inside the sleeve 12. The port of the screw conveyor 11 is rotatably inserted into the inside of the connecting shell 3. A driving mechanism for driving the screw conveyor 11 to rotate is arranged inside the connecting shell 3. The top of the sleeve 12 communicates with a barrel 7. A through hole is opened at the port of the outer sizing sleeve 14. The end of the sleeve 12 close to the through hole is connected to the outer sizing sleeve 14. An inner sizing rod 13 is arranged inside the outer sizing sleeve 14. A sizing die cavity is formed between the outer sizing sleeve 14 and the inner sizing rod 13. A transfer sleeve 19 is fixedly installed at the end of the sleeve 12. The end of the outer sizing sleeve 14 is connected to the transfer sleeve 19. A connecting mechanism for connecting with the connecting shell 3 is arranged at the end of the inner sizing rod 13. During use, the molten plastic pipe raw material is poured into the inside of the barrel 7, so that the raw material enters the inside of the sleeve 12. The driving mechanism drives the screw conveyor 11 to rotate, and the screw conveyor 11 drives the raw material to move inside the sleeve 12, so that the raw material passes through the transfer sleeve 19 and enters the sizing die cavity formed between the outer sizing sleeve 14 and the inner sizing rod 13 through the through hole of the outer sizing sleeve 14. The pipe is formed inside the sizing die cavity. Among them, the outer sizing sleeve 14 and the inner sizing rod 13 are two separate individuals, and both of them can be disassembled separately, so as to facilitate their replacement, so as to extrude pipes of different sizes, different shapes and different wall thicknesses, improve the practicability and functionality of the extruding device, and facilitate operation.
[0029] Further, the driving mechanism includes a first motor 10, a first gear 8 and a second gear 9. The first motor 10 is fixedly installed on the side wall of the connecting shell 3. The screw conveyor 11 rotates through the connecting shell 3. The first gear 8 is fixedly installed on the surface of the screw conveyor 11. The second gear 9 is rotatably connected inside the connecting shell 3. The second gear 9 is fixedly connected to the output shaft port of the first motor 10. The first gear 8 and the second gear 9 are meshed. During the use of the driving mechanism, the first motor 10 is started. The first motor 10 drives the second gear 9 to rotate. The second gear 9 drives the first gear 8 to rotate. The first gear 8 drives the screw conveyor 11 to rotate.
[0030] Further, flanges 20 are fixedly installed on the surface of the outer shaping sleeve 14 near the port and on the surface of the adapter sleeve 19. The outer shaping sleeve 14 is fixedly connected to the adapter sleeve 19 through the two flanges 20. The outer shaping sleeve 14 is connected through the flanges 20 and the adapter sleeve 19. Therefore, the outer shaping sleeve 14 can be disassembled to facilitate the replacement of outer shaping sleeves 14 of different sizes.
[0031] Further, the connecting mechanism includes a connecting rod 22. The connecting rod 22 is fixedly installed at the end of the inner shaping rod 13. Circular holes for the connecting rod 22 to pass through are provided on the surface of the screw conveyor 11 and inside the connecting shell 3. Threaded grooves are provided at the position of the surface of the connecting rod 22 near the end. A long groove 18 is provided on the surface of the connecting shell 3. A first nut 17 is rotatably connected inside the long groove 18. A second nut 23 is rotatably connected to the side wall of the connecting shell 3. Both the first nut 17 and the second nut 23 are threadedly connected to the connecting rod 22. When installing the inner shaping rod 13, directly pass the connecting rod 22 at the end of the inner shaping rod 13 through the circular holes of the screw conveyor 11 and the connecting shell 3. During the process of passing through the circular hole of the connecting shell 3, it will be first threadedly connected to the first nut 17. Until the connecting rod 22 passes through the connecting shell 3 and is threadedly connected to the second nut 23. Therefore, through the threaded connection between the first nut 17 and the second nut 23 and the connecting rod 22, the connecting rod 22 can be fixedly installed on the connecting shell 3, thereby realizing the fixation of the connecting rod 22 and the inner shaping rod 13, and facilitating disassembly to facilitate the replacement of inner shaping rods 13 of different sizes.
[0032] Further, an installation frame 4 is fixedly installed on the surface of the workbench 1. The installation frame 4 is of an "n" - shaped structure. A cutting knife 6 is slidably connected between the two arms of the installation frame 4. A cylinder 5 is fixedly installed on the top of the installation frame 4. The output end port of the cylinder 5 is fixedly connected to the cutting knife 6. The cutting knife 6 contacts the end of the outer shaping sleeve 14. By providing the cutting knife 6, when the formed pipe is extruded from the outer shaping sleeve 14, the cylinder 5 can be started. The cylinder 5 drives the cutting knife 6 to move, thereby cutting the formed pipe.
[0033] Furthermore, a cooling water tank 2 is provided at the bottom of the workbench 1. A cooling water pump 16 is fixedly installed on the surface of the workbench 1. A cooling sleeve 15 is sleeved on the surface of the outer shaping sleeve 14. The bottom of the cooling sleeve 15 is communicated with an external water pipe, and the external water pipe is communicated with the cooling water tank 2. The water inlet end of the cooling water pump 16 is communicated with a hose, and the hose is inserted into the interior of the cooling water tank 2. The water outlet end of the cooling water pump 16 is communicated with the cooling sleeve 15. By providing the cooling water tank 2 and the cooling sleeve 15, the molten material inside the pipe can be quickly cooled and formed inside the forming cavity, improving the convenience of use.
[0034] A production line includes the above-mentioned pipe plasticizing and extruding equipment.
[0035] In summary, during use, the molten plastic pipe raw material is poured into the interior of the barrel 7, and the raw material enters the interior of the sleeve 12. The driving mechanism drives the screw conveyor 11 to rotate. The screw conveyor 11 drives the raw material to move inside the sleeve 12, so that the raw material passes through the adapter sleeve 19 and then enters the shaping cavity formed between the outer shaping sleeve 14 and the inner shaping rod 13 through the through hole of the outer shaping sleeve 14, and the pipe is formed inside the shaping cavity. The outer shaping sleeve 14 and the inner shaping rod 13 are two separate individuals, and both can be disassembled separately, thus facilitating their replacement to extrude pipes of different sizes, shapes, and wall thicknesses, improving the practicality and functionality of the extruding equipment, and facilitating operation. During use of the driving mechanism, the first motor 10 is started. The first motor 10 drives the second gear 9 to rotate. The second gear 9 drives the first gear 8 to rotate. The first gear 8 drives the screw conveyor 11 to rotate. The outer shaping sleeve 14 is connected to the adapter sleeve 19 through a flange 20. Therefore, the outer shaping sleeve 14 can be disassembled to facilitate the replacement of the outer shaping sleeve 14 of different sizes. When installing the inner shaping rod 13, the connecting rod 22 at the end of the inner shaping rod 13 directly passes through the round holes of the screw conveyor 11 and the connecting shell 3. During the process of passing through the round hole of the connecting shell 3, it will first be threadedly connected with the first nut 17 until the connecting rod 22 passes through the connecting shell 3 and then is threadedly connected with the second nut 23. Therefore, through the threaded connection between the first nut 17 and the second nut 23 and the connecting rod 22, the connecting rod 22 can be fixedly installed on the connecting shell 3, thus realizing the fixation of the connecting rod 22 and the inner shaping rod 13 and facilitating disassembly to facilitate the replacement of the inner shaping rod 13 of different sizes. By providing the cutting knife 6, when the formed pipe is extruded from the outer shaping sleeve 14, the cylinder 5 can be started, and the cylinder 5 drives the cutting knife 6 to move, thereby cutting the formed pipe. By providing the cooling water tank 2 and the cooling sleeve 15, the pipe made of the molten material inside can be quickly cooled and formed, improving the convenience of use.
[0036] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, there will be various changes and improvements to the present utility model, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A pipe plasticizing extrusion device, characterized in that: The invention comprises a workbench (1) and an external shaping sleeve (14), wherein a connecting shell (3) is fixedly mounted on the surface of the workbench (1), a sleeve (12) is fixedly mounted on the side wall of the connecting shell (3), a screw conveyor (11) is arranged inside the sleeve (12), a port of the screw conveyor (11) is rotatably inserted inside the connecting shell (3), a driving mechanism for driving the screw conveyor (11) to rotate is arranged inside the connecting shell (3), a material barrel (7) is connected to the top of the sleeve (12), and the external shaping sleeve (14) is fixedly mounted on the side wall of the connecting shell (3), a screw conveyor (11) is arranged inside the sleeve (12), a port of the screw conveyor (11) is rotatably inserted inside the connecting shell (3), a driving mechanism for driving the screw conveyor (11) to rotate is arranged inside the connecting shell (3), a material barrel (7) is connected to the top of the sleeve (12), and a material barrel (7) is connected to the external shaping sleeve (14). A through hole is formed at the port of the mold sleeve (14); the end of the sleeve (12) close to the through hole is connected to the outer mold sleeve (14); an inner mold rod (13) is arranged inside the outer mold sleeve (14); a mold cavity is formed between the outer mold sleeve (14) and the inner mold rod (13); an adapter sleeve (19) is fixedly mounted at the end of the sleeve (12); the end of the outer mold sleeve (14) is connected to the adapter sleeve (19); and the end of the inner mold rod (13) is provided with a connection mechanism connected to the connection shell (3).
2. A pipe plasticizing extrusion equipment according to claim 1, characterized in that: The driving mechanism comprises a first motor (10), a first gear (8) and a second gear (9); the first motor (10) is fixedly mounted on a side wall of a connecting shell (3); the screw conveyor (11) rotates and penetrates the connecting shell (3); the first gear (8) is fixedly mounted on a surface of the screw conveyor (11); the second gear (9) is rotatably connected to the inside of the connecting shell (3); the second gear (9) is fixedly connected to an output shaft port of the first motor (10); and the first gear (8) and the second gear (9) are meshed.
3. The pipe plasticizing and extruding equipment according to claim 1, characterized in that: Flanges (20) are fixedly mounted on the surface of the outer shaping sleeve (14) at a position close to the port and on the surface of the adapter sleeve (19), and the outer shaping sleeve (14) is fixedly connected to the adapter sleeve (19) via the two flanges (20).
4. The pipe plasticizing and extruding equipment according to claim 1, characterized in that: The connecting mechanism comprises a connecting rod (22), wherein the connecting rod (22) is fixedly mounted on the end of an inner fixed rod (13), a circular hole for the connecting rod (22) to pass through is provided on the surface of the screw conveyor (11) and the interior of the connecting shell (3), a thread groove is provided on the surface of the connecting rod (22) near the end, a long groove (18) is provided on the surface of the connecting shell (3), a first nut (17) is rotatably connected inside the long groove (18), a second nut (23) is rotatably connected to the side wall of the connecting shell (3), and the first nut (17) and the second nut (23) are both threadedly connected to the connecting rod (22).
5. The pipe plasticizing and extruding equipment according to claim 1, characterized in that: A mounting frame (4) is fixedly mounted on the surface of the workbench (1); the mounting frame (4) is an "n"-shaped structure; a cutting knife (6) is slidably connected between two arms of the mounting frame (4); a cylinder (5) is fixedly mounted on the top of the mounting frame (4); an output port of the cylinder (5) is fixedly connected to the cutting knife (6); and the cutting knife (6) is in contact with an end of an outer shaping sleeve (14).
6. The pipe plasticizing and extruding equipment according to claim 1, characterized in that: A cooling water tank (2) is arranged at the bottom of the workbench (1), a cooling water pump (16) is fixedly installed on the surface of the workbench (1), a cooling sleeve (15) is sleeved on the surface of the outer shaping sleeve (14), the bottom of the cooling sleeve (15) is connected to an external water pipe, the external water pipe is connected to the cooling water tank (2), the water inlet end of the cooling water pump (16) is connected to a hose, the hose is inserted into the interior of the cooling water tank (2), and the water outlet end of the cooling water pump (16) is connected to the cooling sleeve (15).
7. A production line, characterized in that: The invention comprises the pipe plasticizing and extruding equipment as described in any one of claims 1 to 6.