Rubber gasket hot press molding equipment capable of automatically stripping

By introducing an automated nozzle system and blowing nozzle into the rubber gasket hot-pressing forming equipment, the automatic discharge and collection of rubber gaskets is achieved, and the problem of inefficient production in the prior art is solved, the production efficiency is improved and the burden on operators is reduced.

CN223013867UActive Publication Date: 2025-06-24DONGGUAN CITY YUANKANG SILICON METAL PROD CO LTD
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Patent Information

Application Number
CN202421965680.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-24
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing rubber gasket hot-pressing machines rely on manual feeding, resulting in low production efficiency and high labor intensity for operators.

Method used

Design a rubber gasket hot-pressing forming equipment that can automatically discharge the mold. By introducing an automated nozzle system and a blowing nozzle, the forming rubber gasket is automatically blown out and collected by airflow, reducing manual intervention.

Benefits of technology

Automatic discharge and collection of rubber gaskets is realized, production efficiency is improved, and the burden on operators is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of rubber processing machinery, in particular to rubber gasket hot press molding equipment capable of automatically stripping, which comprises a base, a mounting frame, a hydraulic cylinder, a sliding rod, a fixed plate, a guide rod, a hot press plate and the like. A mounting frame is arranged on the machine base, a hydraulic cylinder is mounted on the rear side of the top of the mounting frame, the fixing plate is slidably mounted on the top of the inner side of the mounting frame through two symmetrical sliding rods, and a piston rod of the hydraulic cylinder penetrates into the mounting frame and is connected with the fixing plate. The outer frame is arranged outside the template and matched with the electric push rod to drive the baffle to be opened and closed at the top of the outer frame, air is blown to the air blowing nozzle through the air pump, and finally a section of long-strip airflow is blown out through the air blowing nozzle, so that a rubber gasket pressed and formed on the template is blown out by the airflow. Therefore, the operation of manually taking out the rubber gaskets by personnel is omitted, and the effect of efficiently producing the rubber gaskets is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of rubber processing machinery, in particular to a rubber gasket hot pressing and forming device capable of automatically demolding. Background Art

[0002] A rubber gasket is a thin rubber product that seals between two static surfaces of a metal flange or other connection parts. It can be manufactured by molding or punched from vulcanized rubber sheets. It can be widely used in various mechanical equipment for functions such as lining, sealing, and buffering. Rubber gaskets have properties such as oil resistance, acid and alkali resistance, cold and heat resistance, and aging resistance. They can be directly cut into various shaped sealing gaskets and are widely used in industries such as medicine, electronics, chemical industry, antistatic, flame retardant, and food.

[0003] A patent with the patent announcement number CN213137522U discloses a rubber gasket hot pressing and forming machine, including a base. A lower mold is fixedly installed on the base, and a support column is arranged on the base. The upper end of the support column is fixedly installed with a fixed plate, and a hydraulic mechanism is fixedly installed on the fixed plate. An activity frame is arranged on the support column, and the activity frame is connected to the hydraulic mechanism. The lower surface of the activity frame is fixedly installed with an upper mold. A placement frame is arranged on the base, and a stacking structure for placing rubber parts is arranged on the base.

[0004] For the rubber gasket hot pressing and forming machine designed in the above patent, by hanging an air pipe nozzle through the placement frame, it aims to facilitate the operator to pick up and place the nozzle. However, this method requires the operator to frequently pick up and place the nozzle for taking the rubber gasket, which not only reduces the production efficiency but also increases the labor intensity of the operator. Therefore, to optimize this process, a rubber gasket hot pressing and forming device capable of automatically demolding is designed. By introducing an automated nozzle system, manual intervention is reduced, thereby improving the production efficiency and reducing the burden on the operator. Summary of the Utility Model

[0005] In order to overcome the drawback that the existing rubber gasket hot pressing and forming machine usually relies on manual discharging, resulting in low production efficiency, the purpose of the utility model is to provide a rubber gasket hot pressing and forming device capable of automatically demolding.

[0006] The technical solution is as follows: A hot pressing and forming device for rubber gaskets that can automatically eject the mold, including a machine base, a mounting frame, a hydraulic cylinder, a sliding rod, a fixing plate, a guiding rod, a hot pressing plate, a template, a spring, an air pump, an outer frame, a connecting pipe, and a blowing nozzle. A mounting frame is arranged on the machine base. A hydraulic cylinder is installed at the rear side of the top of the mounting frame. The fixing plate is slidably mounted on the inner top of the mounting frame through two symmetric sliding rods. The piston rod of the hydraulic cylinder penetrates into the interior of the mounting frame and is connected to the fixing plate. The hot pressing plate is slidably mounted under the fixing plate through multiple guiding rods. Springs are sleeved on the guiding rods between the fixing plate and the hot pressing plate. An air pump is installed at the rear side of the top of the machine base. An outer frame is arranged at the front side of the top of the machine base. A template is installed at the bottom of the outer frame. The air outlet of the air pump is communicated with a connecting pipe. The blowing nozzle is communicated with the inner wall of the outer frame. The connecting pipe and the blowing nozzle are connected and communicated with each other.

[0007] More preferably, the template is replaceably installed in the outer frame. Multiple uniformly distributed circular grooves are arranged on the template. The hot pressing plate presses down and fits on the template, so that the rubber gasket is pressed and formed in the circular grooves.

[0008] More preferably, the cross-section of the outer frame is slightly larger than the plate surface of the hot pressing plate. The front side of the outer frame is a through port for air flow.

[0009] More preferably, it further includes a collection box and a drawer. The collection box is fixedly connected to the front side of the outer frame. The outer frame is communicated with the collection box through its through port. A drawer is slidably installed inside the collection box. The drawer is used to collect the pressed and formed rubber gaskets blown out by the blowing nozzle.

[0010] More preferably, an air outlet pipe is further arranged on the collection box. The air outlet pipe is communicated with the front side wall of the collection box. The air outlet pipe can make the air flow blown out by the blowing nozzle flow from the rear to the front inside the collection box, so as to drive the rubber gasket to be blown into the drawer for collection.

[0011] More preferably, it further includes a baffle, an electric push rod, and a connecting rod. The baffle is slidably installed on the top of the outer frame. The baffle is used to block the rubber gasket from flying outwards and prevent the rubber gasket from flying out from the top of the outer frame. The baffle can completely cover the top opening of the outer frame. Electric push rods are symmetrically installed on the front side of the outer frame. The telescopic rods of the electric push rods are connected to the baffle through connecting rods.

[0012] The beneficial effects are as follows: 1. In the present utility model, an outer frame is arranged outside the template. The electric push rod is used to drive the baffle to open and close at the top of the outer frame, and the air pump is used to blow air into the air blowing nozzle. Finally, a long strip of air flow is blown out through the air blowing nozzle, so that the rubber gasket formed by pressing on the template is blown out by the air flow, thus saving the operation of manually taking out the rubber gasket by personnel and achieving the effect of efficient production of rubber gaskets.

[0013] 2. In the present utility model, a collection box and a drawer are arranged on the front side of the outer frame. A relatively enclosed space is formed by the collection box, the outer frame and the baffle, and with the guiding air forward function of the air outlet pipe, the air blowing nozzle can effectively blow the pressed rubber gasket into the drawer for collection, so as to facilitate subsequent batch collection and transfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0015] Figure 2 It is a three-dimensional structural schematic diagram of the fixing plate, guiding rod and hot pressing plate of the present utility model.

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the connecting pipe, air blowing nozzle and collection box of the present utility model.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the baffle, electric push rod, connecting rod and drawer of the present utility model.

[0018] The marks of each component in the drawings are as follows: 1 - machine base, 2 - mounting rack, 3 - hydraulic cylinder, 4 - sliding rod, 5 - fixing plate, 6 - guiding rod, 7 - hot pressing plate, 71 - template, 8 - spring, 9 - air pump, 10 - outer frame, 11 - connecting pipe, 12 - air blowing nozzle, 13 - collection box, 131 - air outlet pipe, 14 - baffle, 15 - electric push rod, 16 - connecting rod, 17 - drawer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present utility model will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0020] Embodiment: A rubber gasket hot pressing and forming device capable of automatically demolding, as Figures 1-3As shown in the figure, it includes a machine base 1, a mounting frame 2, a hydraulic cylinder 3, a sliding rod 4, a fixing plate 5, a guide rod 6, a hot pressing plate 7, a template 71, a spring 8, an air pump 9, an outer frame 10, a connecting pipe 11 and a blowing nozzle 12. A mounting frame 2 is provided on the machine base 1. A hydraulic cylinder 3 is installed at the rear side of the top of the mounting frame 2. The fixing plate 5 is slidably installed on the inner top of the mounting frame 2 through two symmetric sliding rods 4. The piston rod of the hydraulic cylinder 3 penetrates into the mounting frame 2 and is connected to the fixing plate 5. The hot pressing plate 7 is slidably installed on the lower side of the fixing plate 5 through multiple guide rods 6. Springs 8 are sleeved on the guide rods 6 between the fixing plate 5 and the hot pressing plate 7. An air pump 9 is installed at the rear side of the top of the machine base 1. An outer frame 10 is provided at the front side of the top of the machine base 1. A template 71 is installed at the bottom of the outer frame 10. The air outlet of the air pump 9 is communicated with a connecting pipe 11. The blowing nozzle 12 is communicated with the inner wall of the outer frame 10. The connecting pipe 11 and the blowing nozzle 12 are communicated with each other; The template 71 is replaceably installed in the outer frame 10. Multiple uniformly distributed circular grooves are provided on the template 71. The hot pressing plate 7 presses down and fits on the template 71, so that the rubber gasket is pressed and formed in the circular grooves; The cross section of the outer frame 10 is slightly larger than the plate surface of the hot pressing plate 7. The front side of the outer frame 10 is a through port for air flow.

[0021] As Figure 1 and Figure 3 shown in the figure, it further includes a collection box 13 and a drawer 17. A collection box 13 is fixedly connected to the front side of the outer frame 10. The outer frame 10 is communicated with the collection box 13 through its through port. A drawer 17 is slidably installed inside the collection box 13. The drawer 17 is used to collect the pressed rubber gaskets blown out by the blowing nozzle 12; An air outlet pipe 131 is further provided on the collection box 13. The air outlet pipe 131 is communicated with the front side wall of the collection box 13. The air outlet pipe 131 can make the air flow blown out by the blowing nozzle 12 flow from the rear to the front inside the collection box 13, so as to drive the rubber gasket to be blown into the drawer 17 for collection.

[0022] As Figure 4 shown in the figure, it further includes a baffle 14, an electric push rod 15 and a connecting rod 16. A baffle 14 is slidably installed on the top of the outer frame 10. The baffle 14 is used to block the rubber gasket from flying outwards, avoiding the rubber gasket from flying out from the top of the outer frame 10. The baffle 14 can completely cover the top opening of the outer frame 10. Electric push rods 15 are symmetrically installed on the front side of the outer frame 10. The telescopic rods of the electric push rods 15 are connected to the baffle 14 through connecting rods 16.

[0023] When using this device, first activate the electric push rod 15, so that the electric push rod 15 drives the baffle 14 to move forward through the connecting rod 16, and the baffle 14 is moved out and opened from the opening at the top of the outer frame 10. The operator first puts the preparation raw materials of the rubber gasket into the pressing circular groove of the template 71, and then activates the hydraulic cylinder 3. The hydraulic cylinder 3 drives the fixed plate 5 to move downward through the piston rod. The fixed plate 5 will continuously move downward under the guidance of the sliding rod 4. The downward moving fixed plate 5 will also drive the hot pressing plate 7 to move downward synchronously. When the hot pressing plate 7 enters the outer frame 10 and presses against the template 71, the hydraulic cylinder 3 continues to drive the fixed plate 5 to press downward, so that the fixed plate 5 continuously presses the spring 8 under the guidance of the guide rod 6, and the spring 8 between the fixed plate 5 and the hot pressing plate 7 is continuously compressed until the hot pressing plate 7 is tightly pressed on the template 71 under the action of the spring 8. At this time, the hot pressing plate 7 is electrified and heated. The hot pressing plate 7 melts and presses the multiple preparation raw materials in the template 71 into the required rubber gasket. When the hot pressing plate 7 presses and cools the rubber gasket into shape, the hydraulic cylinder 3 reversely drives the fixed plate 5 and the hot pressing plate 7 to move upward and reset, and reversely drives the connecting rod 16 through the electric push rod 15, so that the connecting rod 16 drives the baffle 14 to move backward and cover back to the opening at the top of the outer frame 10. Then activate the air pump 9 and pump the gas into the connecting pipe 11. The pumped gas flows through the connecting pipe 11 and then enters the blowing nozzle 12. Finally, the high-speed air flow is blown from the blowing nozzle 12 onto the rubber gasket on the template 71, so that the pressed rubber gasket is blown from the template 71 into the drawer 17 of the collection box 13 for collection. Thus, it is realized that the rubber gasket can be automatically discharged and collected while being hot-pressed, improving the production efficiency of the rubber gasket.

[0024] The above embodiments are only for explaining the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and cannot be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. A rubber gasket hot pressing forming device capable of automatically demolding, comprising a base (1), a mounting frame (2), a hydraulic cylinder (3), a sliding rod (4), a fixed plate (5), a guide rod (6), a hot pressing plate (7), a template (71), and a spring (8), wherein the base (1) is provided with a mounting frame (2), a hydraulic cylinder (3) is installed on the top rear side of the mounting frame (2), the fixed plate (5) is slidably installed on the inner top of the mounting frame (2) through two symmetrical sliding rods (4), the piston rod of the hydraulic cylinder (3) penetrates into the interior of the mounting frame (2) and is connected to the fixed plate (5), the hot pressing plate (7) is slidably installed on the lower side of the fixed plate (5) through a plurality of guide rods (6), and springs (8) are sleeved on the guide rods (6) between the fixed plate (5) and the hot pressing plate (7), wherein the feature is that: It also comprises an air pump (9), an outer frame (10), a connecting pipe (11) and an air blowing nozzle (12); the air pump (9) is installed on the rear side of the top of the machine base (1); the outer frame (10) is arranged on the front side of the top of the machine base (1); a template (71) is installed on the bottom of the outer frame (10); the air outlet of the air pump (9) is connected to the connecting pipe (11); the inner wall of the outer frame (10) is connected to the air blowing nozzle (12); the connecting pipe (11) and the air blowing nozzle (12) are in communication.

2. The automatic mold-release rubber gasket hot pressing molding equipment according to claim 1 is characterized in that: The template (71) is replaceably installed in the outer frame (10), and a plurality of evenly distributed circular grooves are provided on the template (71).

3. The automatic demoulding rubber gasket hot pressing molding equipment according to claim 2 is characterized in that: The cross section of the outer frame (10) is slightly larger than the plate surface of the hot pressing plate (7), and the front side of the outer frame (10) is an opening for air flow.

4. The automatic demoulding rubber gasket hot pressing molding equipment according to claim 3 is characterized in that: It also includes a collection frame (13) and a drawer (17); the collection frame (13) is fixedly connected to the front side of the outer frame (10); the outer frame (10) is connected to the collection frame (13) through a through opening thereon; and the drawer (17) is slidably mounted inside the collection frame (13).

5. The automatic demoulding rubber gasket hot pressing molding equipment according to claim 4 is characterized in that: The collecting frame (13) is also provided with an air outlet pipe (131), and the air outlet pipe (131) is connected to the front side wall of the collecting frame (13).

6. The automatic demoulding rubber gasket hot pressing molding equipment according to claim 5 is characterized in that: It also includes a baffle (14), an electric push rod (15) and a connecting rod (16); the baffle (14) is slidably mounted on the top of the outer frame (10); and the baffle (14) can prevent the rubber gasket from flying outward.

Citation Information

Patent Citations

  • Hot-pressing forming machine for rubber gasket

    CN213137522U