Bamboo charcoal powder filler preparation device

By designing the degassing components of the bamboo charcoal powder filler preparation device, the vibration and exhaust pipe structure are used to discharge gas in the material, the pore structure problem caused by gas mixing in the bamboo charcoal mechanism during the bamboo charcoal mechanism is solved, and the performance of bamboo charcoal mechanism is improved.

CN223013999UActive Publication Date: 2025-06-24NANJING FORESTRY UNIV
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Patent Information

Application Number
CN202421874417.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-24
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the molding process, the gas is mixed in and the adhesive bubbles are formed, resulting in a pore structure inside the molded bamboo charcoal, which affects its performance.

Method used

A bamboo charcoal powder filler preparation device is designed, including a filler assembly on a molding machine, which includes a cutter assembly and a degassing assembly. The degassing component uses the structure of the conveying pipe, vibrating rod, exhaust pipe and filter plate, and uses the design of the vibration and exhaust pipe to effectively discharge the gas in the material.

Benefits of technology

By effectively ejecting gas in the material, the porosity and looseness of the bamboo charcoal after forming is avoided, and its performance is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a bamboo charcoal powder filler preparation device which comprises a filler assembly installed on a forming machine, the filler assembly comprises a discharging assembly, the output end of the discharging assembly is provided with a degassing assembly, the degassing assembly comprises a conveying pipe, the bottom end of the conveying pipe is provided with a first motor, and the output end of the first motor is fixedly connected with a screw rod; the tail end of the conveying pipe is fixedly connected with a processing pipe, a vibrating bar is installed in the processing pipe in a penetrating mode, the upper end of the processing pipe is fixedly connected with an exhaust pipe, the upper portion of the side wall of the exhaust pipe is connected with a discharging pipe in a penetrating mode, the top end of the exhaust pipe is provided with a second motor, and the output end of the second motor is fixedly connected with a rotating rod. A cleaning plate is fixedly connected to the bottom end of the rotating rod, a filter plate is fixedly connected to the position, close to the bottom end, of the inner side of the exhaust pipe, and the bottom end of the cleaning plate makes contact with the upper end of the filter plate.
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Description

Technical Field

[0001] This application relates to the technical field of bamboo charcoal manufacturing, and particularly to a device for preparing bamboo charcoal powder filler. Background Art

[0002] Mechanically formed bamboo charcoal is a charcoal product made from bamboo as raw material through processes such as high-temperature carbonization, mechanical crushing, and compression molding. It produces very little smoke when burning and is suitable for indoor use or scenarios requiring a low-smoke environment.

[0003] However, in practical applications, when mechanically formed bamboo charcoal is compression molded, the material composed of bamboo charcoal powder and binder is added to the molding machine. During this process, a large amount of gas is indeed mixed in when the material is stirred and mixed. These gases may come from the pores of the material itself, air mixed in during the stirring process, or bubbles generated when the binder is mixed, etc. As the pressing process progresses, the material is compressed and formed, but these bubbles or voids cannot be completely discharged, thus forming a certain pore structure inside the formed mechanically formed bamboo charcoal. This pore structure has a certain impact on the performance of the mechanically formed bamboo charcoal.

[0004] Therefore, those skilled in the art have provided a device for preparing bamboo charcoal powder filler to solve the problems raised in the above background art. Utility Model Content

[0005] To solve the problems raised in the above background art, this application provides a device for preparing bamboo charcoal powder filler.

[0006] The device for preparing bamboo charcoal powder filler provided by this application adopts the following technical solutions:

[0007] A device for preparing bamboo charcoal powder filler includes a filler assembly installed on a molding machine. The filler assembly includes a feeding component. An air removal component is installed at the output end of the feeding component. The air removal component includes a conveying pipe. A first motor is installed at the bottom end of the conveying pipe. The output end of the first motor is fixedly connected to a screw rod. The screw rod is installed in the vertical section of the conveying pipe. The end of the conveying pipe is fixedly connected to a processing pipe. A vibrating rod is installed through the processing pipe. The upper end of the processing pipe is fixedly connected to an exhaust pipe. A discharge pipe is connected through the upper side wall of the exhaust pipe. A second motor is installed at the top end of the exhaust pipe. The output end of the second motor is fixedly connected to a rotating rod. The bottom end of the rotating rod is fixedly connected to a cleaning plate. A filter plate is fixedly connected to the inner side of the exhaust pipe near the bottom end. The bottom end of the cleaning plate contacts the upper end of the filter plate.

[0008] Preferably, the feeding component includes a mounting frame. A spring is fixedly connected to the upper end of the mounting frame. A feeding hopper is fixedly connected to the upper end of the spring. A vibrator is installed on the feeding hopper.

[0009] Preferably, the bottom end of the feeding hopper is connected through a hose, and the bottom end of the hose is connected through to the conveying pipe.

[0010] Preferably, there are two vibrating rods, one is arranged in the channel inside the processing pipe, and the other is arranged inside the processing pipe.

[0011] Preferably, a number of through holes penetrating the upper and lower ends thereof are formed on the filter plate. Both the upper and lower ends of the filter plate are designed as concave arcs, and the bottom end of the cleaning plate is designed as an arc conforming to the upper end of the filter plate.

[0012] In summary, the present application includes the following beneficial technical effects:

[0013] 1. The materials in the feeding hopper fall into the conveying pipe through vibration by the vibrator. The first motor cooperates with the conveying pipe to extrude and convey the materials into the processing pipe. The vibrating rod vibrates the materials to exhaust gas, and the exhausted gas is discharged through the exhaust pipe and the discharge pipe. The filter plate blocks the bottom end of the exhaust pipe. The materials passing through the filter plate are cleaned by the second motor, the rotating rod and the cleaning plate, and the cleaned materials are discharged through the discharge pipe. It has the effect of exhausting gas from the materials, avoiding the appearance of pores and looseness after the materials are formed by the molding machine, which affects the performance of the bamboo charcoal machine-made charcoal. Description of the Drawings

[0014] Figure 1 is the overall structural schematic diagram of the present application;

[0015] Figure 2 is the structural schematic diagram of the filling component of the present application;

[0016] Figure 3 is the internal structural schematic diagram of the exhaust component in the filling component of the present application;

[0017] Figure 4 is the cross-sectional view of the exhaust pipe, the discharge pipe and the filter plate of the present application.

[0018] Description of the Reference Numerals: 1, molding machine; 2, filling component; 201, mounting rack; 202, spring; 203, feeding hopper; 204, vibrator; 205, hose; 206, conveying pipe; 207, first motor; 208, screw; 209, processing pipe; 210, vibrating rod; 211, exhaust pipe; 212, discharge pipe; 213, second motor; 214, rotating rod; 215, cleaning plate; 216, filter plate. Detailed Embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Embodiment 1

[0021] As Figures 1-4 shown, the present application discloses a bamboo charcoal powder filler preparation device, which includes a filler assembly 2 installed on a molding machine 1. The filler assembly 2 includes a feeding assembly. An air removal assembly is installed at the output end of the feeding assembly. The air removal assembly includes a conveying pipe 206. A first motor 207 is installed at the bottom end of the conveying pipe 206. A screw 208 is installed at the output end of the first motor 207. The screw 208 is installed in the vertical section of the conveying pipe 206. A processing pipe 209 is installed at the end of the conveying pipe 206. A vibrating rod 210 is installed through the processing pipe 209. An exhaust pipe 211 is installed at the upper end of the processing pipe 209. A discharge pipe 212 is installed on the upper side wall of the exhaust pipe 211. A second motor 213 is installed at the top end of the exhaust pipe 211. A rotating rod 214 is installed at the output end of the second motor 213. A cleaning plate 215 is installed at the bottom end of the rotating rod 214. A filter plate 216 is installed on the inner side of the exhaust pipe 211 near the bottom end. The bottom end of the cleaning plate 215 is in contact with the upper end of the filter plate 216;

[0022] The first motor 207 cooperates with the screw 208 to extrude and convey the material into the processing pipe 209 through the conveying pipe 206. The air is discharged by vibrating with the vibrating rod 210. The exhaust air is discharged through the exhaust pipe 211 and the discharge pipe 212. The filter plate 216 blocks the material. The second motor 213 cooperates with the rotating rod 214 and the cleaning plate 215 to clean the material passing through the filter plate 216. The cleaned material and air are discharged through the discharge pipe 212.

[0023] As Figures 1-2 shown, the feeding assembly includes a mounting frame 201. A spring 202 is installed at the upper end of the mounting frame 201. A feeding hopper 203 is installed at the upper end of the spring 202. A vibrator 204 is installed on the feeding hopper 203. The vibrator 204 drives the feeding hopper 203 to vibrate, and the material in the feeding hopper 203 is vibrated for feeding. The mounting frame 201 and the spring 202 support and install the feeding hopper 203.

[0024] As Figures 1-2 shown, a hose 205 is installed at the bottom end of the feeding hopper 203. The bottom end of the hose 205 is connected to the conveying pipe 206 in a through manner. By setting the hose 205, a flexible connection can be made between the feeding hopper 203 and the conveying pipe 206, avoiding the vibration of the feeding hopper 203 from affecting the conveying pipe 206.

[0025] As Figure 3 shown, there are two vibrating rods 210. One is arranged in the channel inside the processing pipe 209, and the other is arranged inside the processing pipe 209. By arranging two vibrating rods 210 to vibrate the conveyed material, the air inside the material can be discharged.

[0026] As Figure 4 shown, a number of through holes penetrating the upper and lower ends thereof are formed in the filter plate 216. Both the upper and lower ends of the filter plate 216 are designed with concave arcs. The bottom end of the cleaning plate 215 is designed with an arc that fits the upper end of the filter plate 216. By arranging the arc-shaped surface on the filter plate 216, more material can contact the filter plate 216, improving the exhaust area.

[0027] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.

[0028] Meanwhile, the content not described in detail in this specification all belongs to the prior art well-known to those skilled in the art.

[0029] The implementation principle of an apparatus for preparing bamboo charcoal powder filler according to an embodiment of the present application is as follows:

[0030] During use, the material composed of bamboo charcoal powder and binder is added into the feeding hopper 203. The vibrator 204 drives the feeding hopper 203 to vibrate, and the material moves along the inner wall of the feeding hopper 203 through vibration. The material enters the conveying pipe 206 through the hose 205. The first motor 207 drives the screw 208 to rotate, and the screw 208 conveys the material along the direction of the conveying pipe 206. The material enters the processing pipe 209 along the direction of the conveying pipe 206. The vibrating rod 210 drives the material to vibrate for exhausting air. The exhausted gas is discharged through the exhaust pipe 211 and the discharge pipe 212. During exhausting, a small part of the material will pass through the filter plate 216. The second motor 213 drives the rotating rod 214 and the cleaning plate 215 to rotate, and the cleaning plate 215 cleans the filter plate 216. The cleaned material is discharged through the discharge pipe 212. The discharged material can be put into the feeding hopper 203 again. The material after exhausting enters the feeding port of the molding machine 1 along the direction of the processing pipe 209, and the material is molded by the molding machine 1.

[0031] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A bamboo charcoal powder filler preparation device, comprising a filler assembly (2) mounted on a molding machine (1), characterized in that: The packing assembly (2) comprises a feeding assembly, a degassing assembly is installed at the output end of the feeding assembly, the degassing assembly comprises a conveying pipe (206), a first motor (207) is installed at the bottom end of the conveying pipe (206), a screw (208) is fixedly connected to the output end of the first motor (207), the screw (208) is installed in the vertical section of the conveying pipe (206), a processing pipe (209) is fixedly connected to the end of the conveying pipe (206), a vibrating rod (210) is installed through the processing pipe (209), and the processing pipe (209) is provided with a vibrating rod (210). 09) is fixedly connected to the upper end of an exhaust pipe (211), a discharge pipe (212) is connected through the upper side wall of the exhaust pipe (211), a second motor (213) is installed at the top end of the exhaust pipe (211), a rotating rod (214) is fixedly connected to the output end of the second motor (213), a cleaning plate (215) is fixedly connected to the bottom end of the rotating rod (214), a filter plate (216) is fixedly connected to the inner side of the exhaust pipe (211) near the bottom end, and the bottom end of the cleaning plate (215) is in contact with the upper end of the filter plate (216).

2. The device for preparing bamboo charcoal powder filler according to claim 1, characterized in that: The material unloading assembly comprises a mounting frame (201), the upper end of the mounting frame (201) is fixedly connected to a spring (202), the upper end of the spring (202) is fixedly connected to a feeding hopper (203), and a vibrator (204) is installed on the feeding hopper (203).

3. The device for preparing bamboo charcoal powder filler according to claim 2, characterized in that: The bottom end of the feeding hopper (203) is connected to a hose (205), and the bottom end of the hose (205) is connected to a conveying pipe (206).

4. The device for preparing bamboo charcoal powder filler according to claim 1, characterized in that: There are two vibration rods (210), one is arranged in the channel in the processing tube (209), and the other is arranged in the processing tube (209).

5. The device for preparing bamboo charcoal powder filler according to claim 1, characterized in that: The filter plate (216) is provided with a plurality of through holes penetrating the upper and lower ends thereof. The upper and lower ends of the filter plate (216) are both designed to be concave arc-shaped, and the bottom end of the cleaning plate (215) is designed to be arc-shaped and fit the upper end of the filter plate (216).