Full-automatic waxing machine for carton production

By designing a fully automatic wax coating machine, the combination of roller coating mechanism, feeding mechanism and transmission mechanism can realize automatic conveying of corrugated cardboard and uniform coating of paraffin, which solves the problem of existing equipment relying on manual conveying, and improves production efficiency and labor intensity for workers.

CN223014045UActive Publication Date: 2025-06-24XIAMEN 889 PAPER CO LTD
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Patent Information

Application Number
CN202422232517.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-24
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing corrugated cardboard wax coating equipment relies on manual intervention to convey mechanisms, resulting in low production efficiency and high labor intensity for workers.

Method used

A fully automatic wax coating machine is designed to realize automatic conveying of corrugated cardboard and uniform coating of paraffin through the combination of rolling coating mechanism, feeding mechanism and transport mechanism. The feeding mechanism automatically switches the state of the conveying roller by swinging up and down the discharge baffle to realize the conveying of corrugated cardboard one by one.

Benefits of technology

The automated production process of corrugated cardboard is realized, which significantly reduces the labor intensity of workers, improves the overall efficiency of the production line, and ensures the precise alignment of corrugated cardboard through the limiting mechanism, avoiding material waste and safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a full-automatic waxing machine for carton production. The full-automatic waxing machine comprises a roll coating mechanism, a feeding mechanism and a conveying mechanism. The roll coating mechanism comprises a roll coating roller, and the surface of the corrugated board is evenly coated with paraffin. The feeding mechanism is located in front of the roll coating mechanism, and corrugated boards are conveyed one by one in an automatic mode. The conveying mechanism is responsible for conveying the waxed corrugated boards backwards and comprises a rack, a conveying belt and a driving device of the conveying belt. The feeding mechanism specifically comprises a support, a conveying roller, a roller driving device, a discharging baffle and a baffle driving device. The discharging baffle is hinged to the support and provided with a plurality of receding grooves, and the conveying idler wheels correspond to the groove positions and are controlled by the idler wheel driving device. The baffle driving device is located below the discharging baffle, the conveying rollers can be partially or completely exposed or hidden by driving the discharging baffle to swing up and down, and therefore corrugated boards can be automatically conveyed one by one. According to the method, manual placement is replaced, the labor intensity of workers is reduced, and the production line efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carton wax coating equipment, in particular to a full-automatic wax coating machine for carton production. Background Art

[0002] In the prior art, in order to give corrugated paperboard excellent waterproof properties, a layer of paraffin wax is usually coated on its surface. The basic process of this process includes pouring liquid paraffin wax evenly on the surface of the corrugated paperboard, and then applying pressure with a rolling wheel so that the paraffin wax can fully penetrate and tightly combine with the corrugated paperboard, thereby forming a continuous and complete waterproof film on the surface of the paperboard. Although this method can achieve a waterproof effect to a certain extent, it has some obvious shortcomings in actual operation.

[0003] Specifically, the existing equipment for waxing corrugated cardboard often relies on a conveying mechanism that requires manual intervention before the rolling process. That is, each piece of corrugated cardboard needs to be placed in a designated position by the operator one by one, waiting for the subsequent waxing process. This manual operation method not only increases the labor intensity of workers, but also significantly reduces the overall efficiency of the production line, especially when facing large-scale production needs, its limitations are more obvious.

[0004] In view of this, the inventor specially designed a fully automatic wax coating machine for carton production, and this case was thus generated. Utility Model Content

[0005] In order to solve the above problems, the technical solution of the utility model is as follows:

[0006] A fully automatic wax coating machine for carton production, comprising:

[0007] The rolling mechanism comprises a rolling roller, which is used for rolling the paraffin wax evenly on the surface of the corrugated board;

[0008] The feeding mechanism is arranged in front of the roller coating mechanism and is used to feed the corrugated paperboards one by one to the roller coating mechanism;

[0009] The transmission mechanism includes a frame, a conveyor belt and a belt surface driving device, which is connected to the roller coating mechanism and is used to convey the corrugated paperboard after the surface is roller-coated with paraffin backwards;

[0010] Among them, the feeding mechanism includes a bracket, a conveying roller, a roller driving device, a discharge baffle and a baffle driving device. The discharge baffle is hinged to the bracket and a plurality of clearance grooves are opened through its end face. The conveying rollers are arranged one by one corresponding to the clearance grooves and are driven by the roller driving device. The baffle driving device is arranged under the discharge baffle, and is used to drive the discharge baffle to swing upward or downward around its hinge axis so that the outer wheel surface of the conveying roller is at least partially exposed on the upper end face of the discharge baffle or is completely hidden in the clearance groove.

[0011] Preferably, it also includes a limiting mechanism, which includes a guide rail, a bidirectional screw, a first movable seat and a loading baffle, the guide rail and the bidirectional screw are arranged above the entry end of the rolling mechanism and parallel to the rolling roller, the first movable seat is provided with two and is respectively threadedly connected to the two threaded sections of the bidirectional screw, the guide rail is slidably connected to the first movable seat, the loading baffle is arranged on the side of the two first movable seats away from the rolling roller, and the two loading baffles enclose a stacking area for stacking corrugated cardboard.

[0012] Preferably, when the discharge baffle is swung up to the bottom end of the loading baffle, the conveying roller is completely hidden in the clearance groove; when the discharge baffle is swung down to the lowest position, it maintains the same horizontal height with the coating roller and the belt surface of the conveyor belt.

[0013] Preferably, two guide rails are provided and are symmetrically distributed on the upper and lower sides of the bidirectional screw.

[0014] Preferably, the limiting mechanism also includes two front baffles, a second movable seat is fixed to the rear side of the front baffle, the second movable seat is slidably connected to the guide rail and is respectively threadedly connected to different threaded sections of the bidirectional screw, and the lower ends of the two front baffles extend to close to the lowest position of the loading baffle so that a conveying gap is formed between their lower ends and the lowest position of the loading baffle for a single corrugated cardboard to pass through.

[0015] Preferably, the front baffle is located away from the side of the coating roller and is located close to the end of the discharge baffle to form an inclined guide surface, and the guide surface is inclined in a vertical downward direction toward the conveyor belt.

[0016] Preferably, the baffle driving device is a driving cylinder, the bottom of the driving cylinder is hinged to the inner wall of the bracket, and the top of the driving cylinder is hinged to the bottom surface of the discharge baffle.

[0017] Preferably, a roller frame is provided below the plurality of conveying rollers, a plurality of support rods are extended from the upper end of the roller frame, a plurality of drive shafts are provided at the upper ends of the plurality of support rods, a plurality of conveying rollers are transmission-connected to the drive shafts at corresponding positions, the roller driving device is a drive motor, and the drive motor is transmission-connected to the plurality of drive shafts.

[0018] Preferably, the plurality of conveying rollers are distributed in rows and columns and staggered along the axial direction of the coating roller.

[0019] The beneficial effects of the utility model are as follows:

[0020] The utility model realizes the automatic switching of the state of the conveying rollers by controlling the up-and-down swing of the feeding baffle. Specifically, through the gradual swing of the feeding baffle, the conveying rollers can be successively exposed or hidden, so as to realize the automatic conveying of corrugated cardboard one by one. This method effectively replaces the traditional manual placement, not only significantly reducing the labor intensity of workers, but also greatly improving the overall efficiency of the production line.

[0021] Among them, the design of the limiting mechanism ensures the accurate alignment of the corrugated cardboard during the conveying process, avoiding material waste and potential safety hazards caused by improper manual operation;

[0022] In addition, components such as the guide rail and the bidirectional screw in the limiting mechanism can be flexibly adjusted to adapt to the processing requirements of corrugated cardboard with different sizes and specifications, enhancing the application range of the equipment. Brief Description of the Drawings

[0023] The drawings described herein are used to provide a further understanding of the utility model and constitute a part of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation of the utility model.

[0024] Wherein:

[0025] Figure 1 is the overall structural schematic diagram of the utility model;

[0026] Figure 2 is the partial sectional structural schematic diagram of the utility model;

[0027] Figure 3 is the partial top view structural schematic diagram of the utility model;

[0028] Figure 4 is the partial structural schematic diagram of the utility model highlighting the limiting structure.

[0029] Label Description:

[0030] 10, roller coating mechanism; 20, feeding mechanism; 21, bracket; 22, conveying roller; 221, roller frame; 222, support rod; 223, drive shaft; 23, feeding baffle; 231, relief groove; 24, baffle drive device; 30, transmission mechanism; 40, limiting mechanism; 41, guide rail; 42, bidirectional screw; 43, first moving seat; 44, loading baffle; 45, front baffle; 451, conveying gap; 452, guiding surface; 46, second moving seat. Detailed Embodiment

[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0032] See also Figures 1 to 4 , is a fully automatic wax coating machine for carton production as the best embodiment of the utility model, comprising:

[0033] The coating mechanism 10 includes a coating roller, which is used to evenly coat the surface of the corrugated board with paraffin wax. The coating mechanism 10 is a conventional coating structure, and its principle is to pour the paraffin wax on the upper end surface of the corrugated board and then distribute it evenly through the coating roller. Therefore, it is not shown in the drawings of the present utility model;

[0034] The feeding mechanism 20 is arranged in front of the roller coating mechanism 10 and is used to feed the corrugated paperboards one by one to the roller coating mechanism 10;

[0035] The transmission mechanism 30 includes a frame, a conveyor belt and a belt surface driving device, which is connected to the roller coating mechanism 10 and is used to convey the corrugated cardboard after the surface is roller-coated with paraffin wax backward;

[0036] Among them, the feeding mechanism 20 includes a bracket 21, a conveying roller 22, a roller driving device (not shown in the figure), a discharge baffle 23 and a baffle driving device 24. The discharge baffle 23 is hinged to the bracket 21 and a plurality of clearance grooves 231 are opened through its end surface. The conveying rollers 22 are arranged one by one corresponding to the clearance grooves 231 and are driven by the roller driving device. The baffle driving device 24 is arranged below the discharge baffle 23, and is used to drive the discharge baffle 23 to swing upward or downward around its hinge axis so that the outer wheel surface of the conveying roller 22 is at least partially exposed on the upper end surface of the discharge baffle 23 or is completely hidden in the clearance groove 231.

[0037] Specifically, the side of the discharge baffle 23 away from the roller coating mechanism 10 serves as a hinged end, and the side close to the roller coating mechanism 10 serves as a free end that can swing freely. The baffle driving device 24 is a driving cylinder, the bottom of the driving cylinder is hinged to the inner wall of the bracket 21, and the top of the driving cylinder is hinged to the bottom surface of the free end of the discharge baffle 23, wherein the driving cylinder is tilted to form a triangular structure between it and the discharge baffle 23, so as to facilitate the control of the up and down swing of the discharge baffle 23.

[0038] Preferably, Figure 2 , 34, it also includes a limiting mechanism 40, the limiting mechanism 40 includes a guide rail 41, a bidirectional screw 42, a first movable seat 43 and a loading baffle 44, the guide rail 41 and the bidirectional screw 42 are arranged above the entrance end of the rolling mechanism 10 and are arranged parallel to the rolling roller, the first movable seat 43 is provided with two and is respectively threadedly connected with the two threaded sections of the bidirectional screw 42, the guide rail 41 is slidably connected to the first movable seat 43, the loading baffle 44 is arranged on the side of the two first movable seats 43 away from the rolling roller, and the two loading baffles 44 enclose a stacking area for stacking corrugated cardboard.

[0039] Thus, by providing a bidirectional screw 42 and controlling the rotation of the bidirectional screw 42 through an external power device, such as a motor or manual rotation, the two sections of threads with different rotation directions at its upper end rotate in different directions, forcing the first movable seat 43 at its upper end to move toward both sides along the guide rail 41, thereby realizing the adjustment of the size of the stacking area according to the corrugated cardboards of different sizes, and the wax coating process of corrugated cardboards of various specifications.

[0040] Preferably, when the discharge baffle 23 swings up to the bottom end of the loading baffle 44, the conveying roller 22 is completely hidden in the clearance groove 231; when the discharge baffle 23 swings down to the lowest position, it maintains the same horizontal height with the coating roller and the belt surface of the conveyor belt, so that when the discharge baffle 23 swings up to the highest position, it contacts the bottom end of the loading baffle 44, and the corrugated cardboard is placed in a relatively closed stacking area. When the corrugated cardboard needs to be conveyed one by one, the discharge baffle 23 swings down to the lowest position. At this time, the stacked corrugated cardboard follows the discharge baffle 23 to fall, and the conveying roller 22 contacts the corrugated cardboard at the bottom when the clearance groove 231 is exposed, driving the corrugated cardboard at the bottom to be conveyed forward, thereby realizing the conveying of the corrugated cardboard one by one.

[0041] Preferably, two guide rails 41 are provided and symmetrically distributed on the upper and lower sides of the bidirectional screw 42, so as to further strengthen the guidance of the loading baffle 44 and make it more stable during the adjustment process.

[0042] Preferably, the limiting mechanism 40 also includes two front baffles 45, and a second movable seat 46 is fixed to the rear side of the front baffle 45. The second movable seat 46 is slidably connected to the guide rail 41 and is respectively threadedly connected to different threaded sections of the bidirectional screw 42. The lower ends of the two front baffles 45 extend to a position close to the lowest position of the loading baffle 44 so that a conveying gap 451 is formed between the lower ends thereof and the lowest position of the loading baffle 44 for a single corrugated cardboard to pass through.

[0043] By providing the front baffle 45, the stacking area can be further stably enclosed, so that the corrugated cardboard remains stable before being conveyed to the roller coating mechanism 10, and the conveying gap 451 formed at the lower end of the front baffle 45 can further ensure that the corrugated cardboard is conveyed one by one.

[0044] Preferably, the front baffle 45 is located away from the side of the coating roller and is located at one end close to the discharge baffle 23 to form an inclined guide surface 452, and the guide surface 452 is inclined in the vertical downward direction toward the conveyor belt direction, thereby being able to guide the stacked corrugated cardboards so that the corrugated cardboards at different upper and lower positions are in a slightly misaligned state, further facilitating the conveying of the corrugated cardboards one by one.

[0045] Preferably, a roller frame 221 is provided below the plurality of conveying rollers 22, a plurality of support rods 222 extend from the upper end of the roller frame 221, a plurality of drive shafts 223 are provided at the upper ends of the plurality of support rods 222, a plurality of conveying rollers 22 are transmission-connected to the drive shafts 223 at corresponding positions, the roller driving device is a drive motor, and the drive motor is transmission-connected to the plurality of drive shafts 223, thereby facilitating the installation and driving of the conveying rollers 22.

[0046] Preferably, combined Figure 3 The plurality of conveying rollers 22 are arranged in rows and columns and staggered along the axial direction of the coating roller.

[0047] The beneficial effects of the utility model are as follows:

[0048] The utility model realizes the automatic switching of the state of the conveying roller 22 by controlling the up and down swing of the material discharge baffle 23. Specifically, by the gradual swing of the material discharge baffle 23, the conveying roller 22 can be exposed or hidden in sequence, thereby realizing the automatic conveying of corrugated cardboards one by one. This method effectively replaces the traditional manual placement, not only significantly reduces the labor intensity of workers, but also greatly improves the overall efficiency of the production line.

[0049] The design of the limiting mechanism 40 ensures the accurate positioning of the corrugated cardboard during the transportation process, avoiding material waste and potential safety hazards caused by improper manual operation;

[0050] In addition, the guide rail 41, the bidirectional screw 42 and other components in the limiting mechanism 40 can be flexibly adjusted to meet the processing requirements of corrugated cardboards of different sizes and specifications, thereby enhancing the application range of the equipment.

[0051] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A fully automatic wax coating machine for carton production, characterized in that: include: A coating mechanism (10) comprises a coating roller, which is used to evenly coat the surface of the corrugated paperboard with paraffin wax; A feeding mechanism (20) is arranged in front of the roller coating mechanism (10) and is used to feed corrugated paperboards one by one to the roller coating mechanism (10); The transmission mechanism (30) comprises a frame, a conveyor belt and a belt surface driving device, and is connected to the rear of the roller coating mechanism (10) and is used to convey the corrugated paperboard after the surface of the corrugated paperboard is roller coated with paraffin wax backwards; The feeding mechanism (20) comprises a bracket (21), a conveying roller (22), a roller driving device, a material discharge baffle (23) and a baffle driving device (24); the material discharge baffle (23) is hinged to the bracket (21) and has a plurality of clearance grooves (231) extending through its end surface; the conveying rollers (22) are arranged one by one corresponding to the clearance grooves (231) and are driven by the roller driving device; the baffle driving device (24) is arranged below the material discharge baffle (23) and is used to drive the material discharge baffle (23) to swing upward or downward around its hinge axis so that the outer wheel surface of the conveying roller (22) is at least partially exposed on the upper end surface of the material discharge baffle (23) or is completely hidden in the clearance groove (231).

2. The fully automatic wax coating machine for carton production according to claim 1 is characterized in that: The invention also comprises a limiting mechanism (40), the limiting mechanism (40) comprising a guide rail (41), a bidirectional screw (42), a first movable seat (43) and a loading baffle (44), the guide rail (41) and the bidirectional screw (42) being arranged above the entrance end of the coating mechanism (10) and being arranged parallel to the coating roller, the first movable seat (43) being provided with two threads which are respectively threadedly connected to the two threaded sections of the bidirectional screw (42), the guide rail (41) being slidably connected to the first movable seat (43), the loading baffle (44) being arranged on a side of the two first movable seats (43) away from the coating roller, and a stacking area for stacking corrugated cardboards is formed between the two loading baffles (44).

3. The fully automatic wax coating machine for carton production according to claim 2 is characterized in that: When the discharge baffle (23) is swung up to the bottom end of the loading baffle (44), the conveying roller (22) is completely hidden in the clearance groove (231); when the discharge baffle (23) is swung down to the lowest position, it maintains the same horizontal height as the coating roller and the belt surface of the conveyor belt.

4. The fully automatic wax coating machine for carton production according to claim 2 is characterized in that: The guide rails (41) are provided with two and are symmetrically distributed on the upper and lower sides of the bidirectional screw rod (42).

5. The fully automatic wax coating machine for carton production according to claim 2 is characterized in that: The limiting mechanism (40) further comprises two front baffles (45), a second movable seat (46) being fixed to the rear side of the front baffles (45), the second movable seat (46) being slidably connected to the guide rail (41) and respectively threadedly connected to different thread segments of the bidirectional screw (42), the lower ends of the two front baffles (45) extending to a position close to the lowest position of the loading baffle (44) so ​​that a conveying gap (451) is formed between the lower ends thereof and the lowest position of the loading baffle (44) through which a single corrugated paperboard can pass.

6. The fully automatic wax coating machine for carton production according to claim 5, characterized in that: An inclined guide surface (452) is formed on the side of the front baffle plate (45) away from the coating roller and located at an end close to the discharge baffle plate (23), and the guide surface (452) is inclined in a vertical downward direction toward the conveyor belt.

7. The fully automatic wax coating machine for carton production according to claim 1 is characterized in that: The baffle driving device (24) is a driving cylinder, the bottom of which is hinged to the inner wall of the bracket (21), and the top of which is hinged to the bottom surface of the discharge baffle (23).

8. The fully automatic wax coating machine for carton production according to claim 1 is characterized in that: A roller frame (221) is provided below the plurality of conveying rollers (22), a plurality of support rods (222) extend from the upper end of the roller frame (221), a plurality of drive shafts (223) are provided at the upper ends of the plurality of support rods (222), the plurality of conveying rollers (22) are transmission-connected to the drive shafts (223) at corresponding positions, the roller driving device is a drive motor, and the drive motor is transmission-connected to the plurality of drive shafts (223).

9. The fully automatic wax coating machine for carton production according to claim 8, characterized in that: The plurality of conveying rollers (22) are distributed in rows and columns and staggered along the axial direction of the coating roller.