Front transfer printing unit of circuit breaker production line

By designing the front pad printing unit of the circuit breaker production line, the coordinated work of the frame, conveyor belt mechanism, pad printing machine, transit channel, material pushing mechanism and clamping mechanism is solved, and an efficient and automated circuit breaker production process is achieved.

CN223014139UActive Publication Date: 2025-06-24ZHEJIANG JIAXIYA INTELLIGENT EQUIP CO LTD +1
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Patent Information

Application Number
CN202422097886.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-24
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The processing methods of existing circuit breaker assembly lines have problems such as low working efficiency and low automation, and it is necessary to improve the automation and working efficiency of the production line.

Method used

A front pad printing unit of a circuit breaker production line is designed, including a frame, a conveyor belt mechanism, several pad printing machines, transit channels, material pushing mechanism and clamping mechanism. Through the coordinated work of these components, the automatic pad printing and closing operation of the circuit breaker is realized.

Benefits of technology

It improves the working efficiency and automation of the circuit breaker production line, realizes the efficient, automated pad printing and closing operations of the circuit breaker, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a front pad printing unit of a circuit breaker production line, which relates to the field of circuit breaker production lines and comprises a rack, a conveying belt mechanism and a plurality of pad printing machines. The transfer channel is mounted on the rack, and a through groove is formed in the middle of the transfer channel; the first pushing mechanism corresponds to one end of the transfer channel and is used for pushing materials on the conveying belt mechanism to enter the transfer channel; the second pushing mechanism corresponds to the other end of the transfer channel and is used for pushing the materials on the transfer channel back to the conveying belt mechanism; the first clamping mechanism is arranged below the rack and penetrates through the through groove; the second clamping mechanisms are arranged on the side wall of the transfer channel; the first clamping mechanism has a first action of ascending to clamp materials, a second action of driving the materials to move transversely and a third action of descending and transversely returning to the original position after the materials are loosened. The device has the advantages of high working efficiency and high automation degree.
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Description

Technical Field

[0001] The utility model relates to the field of circuit breaker production lines, and particularly to a front pad printing unit of a circuit breaker production line. Background Art

[0002] In the existing circuit breaker assembly line, the circuit breaker housing needs to be pad printed. At present, the processing method is that the circuit breaker housing is manually moved close to the pad printer from the production line, then the closing action is manually completed, and then it is moved close to the pad printer again. After completion, it is put back on the conveyor belt. This method has the defects of low work efficiency and low automation degree. Summary of the Utility Model

[0003] In order to overcome the deficiencies of the background art, the utility model provides a front pad printing unit of a circuit breaker production line with high work efficiency and high automation degree.

[0004] The technical solution adopted by the utility model: a front pad printing unit of a circuit breaker production line, which includes a frame, a conveyor belt mechanism and a number of pad printers; it further includes:

[0005] A transfer channel, which is installed on the frame and has a through slot at its middle position;

[0006] A first pushing mechanism, which corresponds to one end of the transfer channel and is used to push the material on the conveyor belt mechanism into the transfer channel;

[0007] A second pushing mechanism, which corresponds to the other end of the transfer channel and is used to push the material on the transfer channel back to the conveyor belt mechanism;

[0008] A first clamping mechanism, which is arranged under the frame and passes through the through slot;

[0009] A number of second clamping mechanisms, which are arranged on the side wall of the transfer channel;

[0010] The first clamping mechanism has a first action of rising to clamp the material, a second action of driving the material to move horizontally, and a third action of descending and moving horizontally back to the original position after releasing the material.

[0011] The first pushing mechanism and the second pushing mechanism have the same structure and opposite directions, and the transfer channel is in a concave shape.

[0012] The first pushing mechanism includes:

[0013] A support, which is installed on the frame;

[0014] A first driving part, which is horizontally installed on the support;

[0015] A pushing plate, which is installed at the output end of the first driving part.

[0016] The first clamping mechanism includes:

[0017] A base, which is installed below the frame;

[0018] A sliding seat, which is slidably installed on the base;

[0019] A clamping seat, which is located above the sliding seat and is slidably matched with the sliding seat;

[0020] A second driving member, which is installed on the base and whose output end is connected to the sliding seat;

[0021] A third driving member, which is installed on the sliding seat and whose output end is connected to the clamping seat;

[0022] Several groups of clamping components, which are arranged at equal intervals and linearly installed on the clamping seat.

[0023] The clamping component includes:

[0024] A mounting seat, which is fixedly installed on the clamping seat;

[0025] A fourth driving member, which is installed on the mounting seat and is horizontally arranged;

[0026] A fixed clamp, which is fixedly installed on the clamping seat and is located in front of the fourth driving member;

[0027] A movable clamp, which is installed at the output end of the fourth driving member.

[0028] The base is provided with an avoidance groove for avoiding the third driving member.

[0029] It further includes a material blocking mechanism and a guardrail mechanism located on one side of the first material pushing mechanism. The material blocking mechanism includes a material blocking block and a fifth driving member for driving the material blocking block to move horizontally. The guardrail mechanism includes guardrails located on both sides of the conveyor belt mechanism and detection switches installed on the guardrails.

[0030] It further includes a closing mechanism located between two adjacent pad printers. The closing mechanism is located on the side of the conveyor belt mechanism away from the pad printers. The closing mechanism includes a bracket installed on the frame, a sixth driving member installed on the bracket, and a push plate installed at the output end of the sixth driving member.

[0031] The second clamping mechanism includes a seventh driving member installed on the side wall of the transfer channel and a pressing plate connected to the output end of the seventh driving member. The pressing plate passes through the side wall on one side of the transfer channel and cooperates with the side wall on the other side to clamp the material.

[0032] The beneficial effects of the present utility model are as follows: In this technical solution, the first pushing mechanism pushes the breaker housing into the transfer channel. After passing through the through slot, the first clamping mechanism clamps the breaker and moves it to the lower part of the first pad printer. Then, in cooperation with the second clamping mechanism, the breaker is clamped and positioned. The pad printer approaches the breaker for the first pad printing. After that, the first clamping mechanism drives the breaker to move horizontally to the closing mechanism, where the breaker is driven to close. The first clamping mechanism then drives the breaker to move horizontally again to the lower part of the second pad printer, and once again, in cooperation with the second clamping mechanism, the breaker is clamped and positioned for the second pad printing. After that, the first clamping mechanism transports the breaker housing to the other end of the transfer channel and is pushed back to the conveyor belt mechanism by the second pushing mechanism, which has the advantages of high working efficiency and high automation degree. Description of the Drawings

[0033] Figure 1 It is a schematic structural diagram of the front pad printing unit of the breaker production line according to the embodiment of the present utility model.

[0034] Figure 2 It is a schematic structural diagram of the first clamping mechanism.

[0035] Figure 3 It is a schematic structural diagram of the transfer channel and the pad printer.

[0036] Figure 4 It is a schematic structural diagram of the material blocking mechanism and the guardrail mechanism. Detailed Embodiment

[0037] The following further describes the embodiments of the present utility model in conjunction with the drawings:

[0038] As shown in the figure, a front pad printing unit of a breaker production line includes a frame 1, a conveyor belt mechanism 2, and several pad printers 3; it also includes:

[0039] A transfer channel 4, which is installed on the frame 1 and has a through slot 41 at its middle position;

[0040] A first pushing mechanism 5, which corresponds to one end of the transfer channel 4 and is used to push the materials on the conveyor belt mechanism 2 into the transfer channel 4;

[0041] A second pushing mechanism 6, which corresponds to the other end of the transfer channel 4 and is used to push the materials on the transfer channel 4 back to the conveyor belt mechanism 2;

[0042] A first clamping mechanism 7, which is arranged under the frame 1 and passes through the through slot 41;

[0043] Several second clamping mechanisms 11, which are arranged on the side wall of the transfer channel;

[0044] The first material clamping mechanism 7 has a first action of rising to clamp the material, a second action of driving the material to move laterally, and a third action of descending and moving laterally back to the original position after releasing the material; in this technical solution, the first material pushing mechanism pushes the circuit breaker housing into the transfer channel, the first material clamping mechanism passes through the through slot, clamps the circuit breaker, and moves it under the first pad printer, then cooperates with the second material clamping mechanism to clamp and position the circuit breaker, the pad printer approaches the circuit breaker for the first pad printing, then the first material clamping mechanism drives the circuit breaker to move laterally to the closing mechanism where the circuit breaker is driven to close, the first material clamping mechanism drives the circuit breaker to move laterally to the second pad printer again, and cooperates with the second material clamping mechanism to clamp and position the circuit breaker for the second pad printing, and then the first material clamping mechanism transports the circuit breaker housing to the other end of the transfer channel and is pushed back to the conveyor belt mechanism by the second material pushing mechanism, which has the advantages of high working efficiency and high automation degree.

[0045] Among them, the pad printer in this embodiment is a prior art and will not be elaborated here again.

[0046] The first material pushing mechanism 5 and the second material pushing mechanism 6 have the same structure and opposite directions. The transfer channel 4 is in a concave shape. The first material pushing mechanism is responsible for pushing the circuit breaker on the conveyor belt mechanism into the transfer channel, and the second material pushing mechanism is responsible for pushing the circuit breaker that has completed pad printing in the transfer channel back to the conveyor belt mechanism.

[0047] The first material pushing mechanism 5 includes:

[0048] A support 51, which is installed on the frame 1;

[0049] A first driving member 52, which is horizontally installed on the support 51;

[0050] A material pushing plate 53, which is installed at the output end of the first driving member 52. The first driving member uses a cylinder, an oil cylinder or a linear motor, and the material pushing plate is driven by the first driving member to achieve telescopic movement.

[0051] The first material clamping mechanism 7 includes:

[0052] A base 71, which is installed below the frame 1;

[0053] A sliding seat 72, which is slidably installed on the base 71;

[0054] A clamping seat 73, which is located above the sliding seat 72 and is slidably matched with the sliding seat 72;

[0055] A second driving member 74, which is installed on the base 71 and its output end is connected to the sliding seat 72;

[0056] The third driving member 75 is installed on the sliding seat 72, and its output end is connected to the clamping seat 73;

[0057] A plurality of groups of clamping assemblies are equidistantly arranged and linearly installed on the clamping seat 73. The second driving member and the third driving member adopt cylinders, oil cylinders or linear motors. The second driving member drives the clamping assemblies to move horizontally back and forth, and the third driving member drives the clamping assemblies to move vertically up and down.

[0058] The clamping assembly includes:

[0059] A mounting seat 76 is fixedly installed on the clamping seat 73;

[0060] A fourth driving member 77 is installed on the mounting seat 76 and is arranged horizontally;

[0061] A fixed clamp 78 is fixedly installed on the clamping seat 73 and is located in front of the fourth driving member;

[0062] A movable clamp 79 is installed on the output end of the fourth driving member 77. The fourth driving member adopts a cylinder, an oil cylinder or a linear motor to move the movable clamp closer to or away from the fixed clamp to realize the clamping and loosening actions.

[0063] The base 71 is provided with an avoidance groove 70 for avoiding the third driving member 75 to prevent interference and affect the working stability.

[0064] The second material clamping mechanism 11 includes a seventh driving member 111 installed on the side wall of the transfer channel and a pressing plate 112 connected to the output end of the seventh driving member. The pressing plate 112 passes through the side wall on one side of the transfer channel and cooperates with the side wall on the other side to clamp the material. When the clamping assembly clamps the circuit breaker, the pressing plate of the second material clamping mechanism also starts to perform a pressing action, clamping the circuit breaker from the front, back, left and right together, so that multiple circuit breakers can be kept flush, and it can also ensure that the position of the circuit breaker is directly below the pad printer to ensure the accuracy of the pad printing work.

[0065] It further includes a material blocking mechanism and a guardrail mechanism located on one side of the first material pushing mechanism 5. The material blocking mechanism includes a material blocking block 81 and a fifth driving member 82 for driving the material blocking block 81 to move horizontally. The guardrail mechanism includes guardrails 91 located on both sides of the conveyor belt mechanism 2 and proximity switches 92 installed on the guardrails 91. The guardrails on both sides play a guiding role for the circuit breakers to keep each circuit breaker flush. The proximity switches are used to detect the number of circuit breakers passing through. The material blocking block is driven by the fifth driving member to perform a telescopic movement for intercepting the circuit breakers, so that the circuit breakers pass through in batches, and the number of each batch passing through can be determined according to the actual production.

[0066] It further includes a closing mechanism located between two adjacent pad printers 3. The closing mechanism is located on the side of the conveyor belt mechanism 2 away from the pad printer 3. The closing mechanism includes a bracket 101 installed on the frame 1, a sixth driving member 102 installed on the bracket 101, and a push plate 103 installed at the output end of the sixth driving member 102. The height of the push plate 103 corresponds to the height of the circuit breaker when it has not risen. The closing mechanism is used to perform a closing operation on the circuit breaker between two pad printers, so that the operating mechanism is closed and the operation of the next pad printer is not affected. Both the fifth driving member and the sixth driving member adopt air cylinders, oil cylinders or linear motors.

[0067] The action process of the circuit breaker on the transfer channel is as follows: After the circuit breaker enters the transfer channel, the clamping assembly rises through the through slot and then clamps the positions on both sides of the circuit breaker, driving the circuit breaker to move below the first pad printer. Then, the second clamping mechanism clamps the front and rear positions of the circuit breaker to position the circuit breaker directly below the pad printer. After the first pad printing is completed, the circuit breaker is moved to the front of the closing mechanism by the clamping assembly. The closing mechanism performs a closing action on the circuit breaker. Then, the clamping assembly moves the circuit breaker below the second pad printer again. Then, the second clamping mechanism clamps the front and rear positions of the circuit breaker to position the circuit breaker directly below the pad printer. After the second pad printing is completed, the clamping assembly transports the circuit breaker to the front of the second pushing mechanism, and then it is pushed back onto the conveyor belt mechanism by the second pushing mechanism.

[0068] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0069] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. In addition, in the description of the present invention, unless otherwise stated, the meaning of "a plurality" is two or more.

[0070] Notice to all technical personnel: Although the present utility model has been described according to the above specific embodiments, the inventive concept of the present utility model is not limited to this utility model only. Any modification using the inventive concept of the present utility model will be included in the scope of protection of the patent right of this patent.

Claims

1. A front pad printing unit for a circuit breaker production line, comprising a frame (1), a conveyor belt mechanism (2) and a plurality of pad printing machines (3); characterized in that: Also includes: A transfer channel (4), which is mounted on the frame (1) and has a through slot (41) in the middle; A first material pushing mechanism (5), which corresponds to one end of the transfer channel (4) and is used to push the material on the conveyor belt mechanism (2) into the transfer channel (4); A second material pushing mechanism (6), which corresponds to the other end of the transfer channel (4) and is used to push the material on the transfer channel (4) back to the conveyor belt mechanism (2); A first material clamping mechanism (7), which is arranged below the frame (1) and passes through the through slot (41); A plurality of second material clamping mechanisms (11) arranged on the side walls of the transfer channel (4); The first material clamping mechanism (7) has a first action of rising to clamp the material, a second action of driving the material to move laterally, and a third action of descending and returning to the original position laterally after releasing the material.

2. The front pad printing unit of the circuit breaker production line according to claim 1, characterized in that: The first material pushing mechanism (5) and the second material pushing mechanism (6) have the same structure and are oriented in opposite directions, and the transfer channel (4) is in a concave shape.

3. The front pad printing unit of the circuit breaker production line according to claim 2, characterized in that: The first pushing mechanism (5) comprises: A support (51) mounted on the frame (1); A first driving member (52) which is laterally mounted on the support (51); A push plate (53) is mounted on the output end of the first driving member (52).

4. The front pad printing unit of the circuit breaker production line according to claim 1, characterized in that: The first material clamping mechanism (7) comprises: A base (71) installed below the frame (1); A sliding seat (72) which is slidably mounted on the base (71); A clamping seat (73) located above the sliding seat (72) and slidingly engaged with the sliding seat (72); a second driving member (74), which is mounted on the base (71) and has an output end connected to the sliding seat (72); a third driving member (75), which is mounted on the sliding seat (72) and has an output end connected to the clamping seat (73); A plurality of groups of clamping assemblies are arranged at equal distances and are linearly mounted on the clamping seat (73).

5. The front pad printing unit of the circuit breaker production line according to claim 4, characterized in that: The clamping assembly comprises: A mounting seat (76) fixedly mounted on the clamping seat (73); a fourth driving member (77) mounted on the mounting seat (76) and arranged transversely; A fixed clamp (78) fixedly mounted on the clamping seat (73) and located in front of the fourth driving member; A movable clamp (79) is mounted on the output end of the fourth driving member (77).

6. The front pad printing unit of the circuit breaker production line according to claim 4, characterized in that: The base (71) is provided with an avoidance groove (70) for avoiding the third driving member (75).

7. The front pad printing unit of the circuit breaker production line according to claim 1, characterized in that: It also includes a material blocking mechanism and a guardrail mechanism located on one side of the first material pushing mechanism (5), the material blocking mechanism including a material blocking block (81) and a fifth driving member (82) for driving the material blocking block (81) to move laterally, and the guardrail mechanism including guardrails (91) located on both sides of the conveyor belt mechanism (2) and a detection switch (92) installed on the guardrails (91).

8. The front pad printing unit of the circuit breaker production line according to claim 1, characterized in that: The invention also comprises a closing mechanism located between two adjacent pad printers (3), the closing mechanism being located on a side of the conveyor belt mechanism (2) away from the pad printer (3), the closing mechanism comprising a bracket (101) mounted on the frame (1), a sixth driving member (102) mounted on the bracket (101), and a push plate (103) mounted on the output end of the sixth driving member (102).

9. The front pad printing unit of the circuit breaker production line according to claim 1, characterized in that: The second material clamping mechanism (11) comprises a seventh driving member (111) mounted on the side wall of the transfer channel and a pressing plate (112) connected to the output end of the seventh driving member, wherein the pressing plate (112) passes through the side wall of one side of the transfer channel and cooperates with the side wall of the other side to clamp the material.