Rotating disc type turnout device and annular shuttling system
By designing a rotary switch device with a simple structure, the problem of easy damage to the single machine in the ring shuttle system is solved, and the stability and flexibility of the system are improved, and fault repairs and low-efficiency avoidance areas can be automatically dispatched.
Patent Information
- Application Number
- CN202422298542.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the existing annular shuttle system, the rotary mechanism and rotary rail change mechanism that run around the single machine are easily damaged, resulting in high maintenance costs and the automatic maintenance of the failed single machine and the scheduling optimization when the system flow is low.
A rotary switch device with a simple structure and a small footprint is designed. By inserting bearings and support shafts on the vehicle body, combining guide rails and drive devices, the flexible direction changes of the unit are realized, and the easily damaged rotating mechanism is eliminated, and the failure rate and maintenance costs are reduced.
The structural simplicity of the ring shuttle system, the failure rate is reduced, and the operation stability is improved. It can flexibly change the operating path of the round-trip unit, and realize the flexible scheduling of fault repair and low-efficiency avoidance areas.
Smart Images

Figure CN223015527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warehousing, in particular to a rotary switch device, and an annular shuttle system applying the rotary switch device. Background Art
[0002] With the increasing demand for automation, the application of automated stereoscopic warehousing is becoming more and more widespread. The ring-through single machine is widely used in the automated stereoscopic warehouse industry due to its strong expandability, high transfer efficiency, and flexible transfer. The conventional annular shuttle system usually refers to setting up a closed loop, and the ring-through single machine reciprocates in one direction (clockwise or counterclockwise) on the annular track to achieve the connection of goods. The ring-through single machine is mostly composed of a double walking motor, a rotating mechanism, a rotating variable pitch mechanism, etc. The double-motor walking wheel system will increase the debugging difficulty of the ring-through single machine, and it is necessary to ensure the synchronization of the two motors. The distribution of the output torque of the two motors when passing through the bend is a technical problem that is more difficult to solve. The rotating mechanism and the rotating rail-changing mechanism on the ring-through single machine are vulnerable parts and are often damaged during actual use and maintenance. After damage, the maintenance cost is high and it will affect the operation of the overall ring-through system. In addition, this type of annular shuttle system cannot automatically run the faulty ring-through single machine to the fault repair area outside the annular track for repair, nor can it schedule the redundant ring-through single machines to the low-efficiency obstacle avoidance area outside the annular track when the system flow is low. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a rotary switch device with a simple structure, small floor area, simple installation and maintenance, flexible, stable and reliable operation, and low failure rate. After applying this rotary switch device in the annular shuttle system, the easily damaged rotating mechanism and the rotating rail-changing mechanism on the equipped ring-through single machine can be directly cancelled. This not only reduces the manufacturing cost of the ring-through single machine, but also makes the structure of the ring-through single machine more concise, and can also reduce the horizontal positioning mechanism, reduce the failure rate of the ring-through single machine, improve the stability of the operation of the ring-through single machine, and realize more flexible operation of the annular shuttle system.
[0004] To solve the defects described in the background art, the present application designs a rotary switch device, the structure of which includes: a base and a vehicle body. A bearing is embedded in the vehicle body, and a support shaft is fixedly arranged on the base. The vehicle body is arranged on the support shaft through the bearing and the bearing axial positioning part group. A driving device for driving the vehicle body to swing around the axis of the support shaft is arranged on the base; Two guide rails are fixedly arranged on the vehicle body. The two guide rails are parallel to each other and are symmetrically distributed on both sides of the center of the vehicle body. The ends of the two guide rails are arc-shaped curved surfaces, and the arc-shaped curved surfaces at the four ends of the two guide rails are all on the same circumferential surface.
[0005] In order to reduce the deformation of the guide rail during long-term use, in this solution, an end support wheel is respectively provided at the bottom of both ends of each guide rail, and each end support wheel is in rolling contact with the base when the vehicle body swings around the axis of the support shaft.
[0006] Based on the above, this solution can also be provided with a middle support wheel at the bottom of the middle section of each guide rail to further improve the bearing strength of the guide rail. Each middle support wheel passes through the hollow of the vehicle body and contacts the base, and each middle support wheel is in rolling contact with the base when the vehicle body swings around the axis of the support shaft.
[0007] The driving device can adopt various forms. Considering factors such as installation space and operation stability, the structure of the driving device designed here is: the motor is installed on the base through a motor support, a driving gear is fixedly arranged on the output shaft of the motor, and an arc-shaped rack meshing with the driving gear is arranged on the vehicle body.
[0008] The ring shuttle system described in this solution applies the above-mentioned turntable type turnout device. The specific structure includes: a first straight track, a second straight track, and several turntable type turnout devices designed in this application. The first straight track, the second straight track, and each turntable type turnout device are all installed on the base; the number of turntable type turnout devices is four. For the convenience of description, these turntable type turnout devices are respectively defined as: the first turntable type turnout device, the second turntable type turnout device, the third turntable type turnout device, and the fourth turntable type turnout device; the first straight track and the second straight track are parallel to each other, and the left end of the first straight track is flush with the left end of the second straight track, and the right end of the first straight track is flush with the right end of the second straight track;
[0009] The two ends of the two straight guide rails on the first straight track and the two ends of the two straight guide rails on the second straight track are all first arc surfaces corresponding to and matching the arc surfaces at the ends of the two guide rails on the turntable type turnout device;
[0010] The first turntable type turnout device is arranged on the left side of the first straight track, and the two guide rails on the first turntable type turnout device can be rotated to dock with the left ends of the two straight guide rails on the first straight track under the drive of the corresponding driving device; the second turntable type turnout device is arranged on the left side of the second straight track, and the two guide rails on the second turntable type turnout device can be rotated to dock with the left ends of the two straight guide rails on the second straight track under the drive of the corresponding driving device;
[0011] On the base at the empty space between the first rotary switch device and the second rotary switch device, a first docking straight rail and a second docking straight rail are provided. The two end portions of the first docking straight rail and the two end portions of the second docking straight rail are both second arc surfaces corresponding to and matching the arc surfaces at the ends of the two guide rails on the rotary switch device; the two guide rails on the first rotary switch device can be rotated under the drive of the corresponding drive device to be respectively docked with the rear end portion of the first docking straight rail and the rear end portion of the second docking straight rail, and the two guide rails on the second rotary switch device can be rotated under the drive of the corresponding drive device to be respectively docked with the front end portion of the first docking straight rail and the front end portion of the second docking straight rail;
[0012] The third rotary switch device is arranged on the right side of the second straight track, and the two guide rails on the third rotary switch device can be rotated under the drive of the corresponding drive device to be docked with the right end portions of the two straight guide rails on the second straight track; the fourth rotary switch device is arranged on the right side of the first straight track, and the two guide rails on the fourth rotary switch device can be rotated under the drive of the corresponding drive device to be docked with the right end portions of the two straight guide rails on the first straight track;
[0013] On the base at the empty space between the third rotary switch device and the fourth rotary switch device, a third docking straight rail and a fourth docking straight rail are provided. The two end portions of the third docking straight rail and the two end portions of the fourth docking straight rail are both third arc surfaces corresponding to and matching the arc surfaces at the ends of the two guide rails on the rotary switch device; the two guide rails on the third rotary switch device can be rotated under the drive of the corresponding drive device to be respectively docked with the front end portion of the third docking straight rail and the front end portion of the fourth docking straight rail, and the two guide rails on the fourth rotary switch device can be rotated under the drive of the corresponding drive device to be respectively docked with the rear end portion of the third docking straight rail and the rear end portion of the fourth docking straight rail.
[0014] For the ring shuttle system, the industry currently mostly adopts the form of centralized power supply for the whole path. This kind of power supply form will cause a larger selection of the sliding contact wire, resulting in a certain waste. In addition, the previous power supply state and the operating state of the sliding contact wire have not been monitored, and the operating state of the sliding contact wire and the overall power consumption of the ring penetration cannot be monitored in time.
[0015] In view of the above defects, this solution adopts the form of separate power supply for the long path and the method of auxiliary electric meters. While reducing the selection of the sliding contact wire, the state of each section of the sliding contact wire can be monitored, which is convenient for timely discovery of abnormalities of the sliding contact wire. In addition, by adopting this method, the on-off of the electricity of the sliding contact wire can be controlled in sections, which is convenient for completing the corresponding maintenance work without affecting the use of other functional areas.
[0016] The specific solution is as follows: The trolley wire installed on the first linear track is composed of several first segmented trolley wires, and adjacent first segmented trolley wires are connected by a first line divider; the trolley wire installed on the second linear track is composed of several second segmented trolley wires, and adjacent second segmented trolley wires are connected by a second line divider;
[0017] The trolley wires installed on the guide rails of the four rotary switch devices, namely the first rotary switch device, the second rotary switch device, the third rotary switch device, and the fourth rotary switch device, are each composed of two third segmented trolley wires, and the two third segmented trolley wires are connected by a third line divider;
[0018] The trolley wires on the first docking straight rail and the fourth docking straight rail are each composed of two fourth segmented trolley wires, and the two fourth segmented trolley wires are connected by a fourth line divider;
[0019] When each loop-through single machine moves one week in the ring-through shuttle system, the carbon brushes at the ends of the current collectors of each loop-through single machine contact each first segmented trolley wire, each second segmented trolley wire, each third segmented trolley wire, and each fourth segmented trolley wire once;
[0020] Each first segmented trolley wire, each second segmented trolley wire, each third segmented trolley wire, and each fourth segmented trolley wire is powered separately, and each first segmented trolley wire, each second segmented trolley wire, each third segmented trolley wire, and each fourth segmented trolley wire is measured for electrical energy by its corresponding electric meter. The signal lines of each electric meter are connected to a PLC with an alarm device. For the convenience of description, here each first segmented trolley wire, each second segmented trolley wire, each third segmented trolley wire, and each fourth segmented trolley wire are collectively referred to as a section of trolley wire. At this time, the PLC can collect the current situation of any section of trolley wire in real time. When the current is abnormal, that is, when the electrical energy detected by the electric meter corresponding to this section of trolley wire is outside the electrical energy range set in the PLC, the alarm device is started to give an alarm for timely maintenance. In addition, when a certain area is under maintenance, the power consumption of this part can be cut off, and other areas can still be used normally.
[0021] Furthermore, for the aforementioned ring shuttle system, the running path of the single ring shuttle machine can be flexibly changed by means of a rotary switch device. It can be extended to the fault repair area outside the ring shuttle system and also to the low-efficiency avoidance area outside the ring shuttle system, realizing flexible rail switching among the ring shuttle system, the low-efficiency avoidance area, and the fault repair area, so as to better improve the efficiency of each single ring shuttle machine. Specifically: a low-efficiency avoidance area and a fault repair area are also provided on the base in front of the second straight track; a third straight track is provided in the low-efficiency avoidance area, and a fourth straight track is provided in the fault repair area. The two end portions of the two straight guide rails on the third straight track and the two end portions of the two straight guide rails on the fourth straight track are all fourth arc surfaces corresponding to and matching the arc surfaces at the end portions of the two guide rails on the rotary switch device;
[0022] Several rotary switch devices designed in this application are also added. For the convenience of description, these added rotary switch devices are respectively defined as: the fifth rotary switch device, the sixth rotary switch device, the seventh rotary switch device, the eighth rotary switch device, the ninth rotary switch device, and the tenth rotary switch device;
[0023] The fifth rotary switch device is arranged on the left side of the third straight track, and the two guide rails on the fifth rotary switch device can be rotated to dock with the left end portions of the two straight guide rails on the third straight track under the drive of the corresponding drive device; the sixth rotary switch device is arranged in the vacant space between the third straight track and the fourth straight track, and the two guide rails on the sixth rotary switch device can be rotated to dock with the right end portions of the two straight guide rails on the third straight track and at the same time dock with the left end portions of the two straight tracks on the fourth straight track under the drive of the corresponding drive device;
[0024] The position on the second straight track opposite to the fifth rotary switch device in the front and back is truncated to form a first installation space, and the position on the second straight track opposite to the sixth rotary switch device in the front and back is truncated to form a second installation space, thereby dividing the second straight track into a first segmented straight track, a second segmented straight track, and a third segmented straight track;
[0025] The right end portions of the two straight guide rails on the first segmented straight track, the two end portions of the two straight guide rails on the second segmented straight track, and the left end portions of the two straight guide rails on the third segmented straight track are all fifth arc surfaces that correspond to and match the arc surfaces at the ends of the two guide rails on the rotary switch device; The seventh rotary switch device is installed on the base at the first installation space, and the two guide rails on the seventh rotary switch device can be rotated under the drive of the corresponding drive device to dock with the right end portions of the two straight guide rails on the first segmented straight track and at the same time dock with the left end portions of the two straight guide rails on the second segmented straight track; The eighth rotary switch device is installed on the base at the second installation space, and the two guide rails on the eighth rotary switch device can be rotated under the drive of the corresponding drive device to dock with the right end portions of the two straight guide rails on the second segmented straight track and at the same time dock with the left end portions of the two straight guide rails on the third segmented straight track;
[0026] On the base at the empty space between the fifth rotary switch device and the seventh rotary switch device, a fifth docking straight rail and a sixth docking straight rail are provided. The two end portions of the fifth docking straight rail and the two end portions of the sixth docking straight rail are all sixth arc surfaces that correspond to and match the arc surfaces at the ends of the two guide rails on the rotary switch device; The two guide rails on the fifth rotary switch device can be rotated under the drive of the corresponding drive device to dock with the front end portion of the fifth docking straight rail and the front end portion of the sixth docking straight rail respectively, and the two guide rails on the seventh rotary switch device can be rotated under the drive of the corresponding drive device to dock with the rear end portion of the fifth docking straight rail and the rear end portion of the sixth docking straight rail respectively;
[0027] On the base at the empty space between the sixth rotary switch device and the eighth rotary switch device, a seventh docking straight rail and an eighth docking straight rail are provided. The two end portions of the seventh docking straight rail and the two end portions of the eighth docking straight rail are all seventh arc surfaces that correspond to and match the arc surfaces at the ends of the two guide rails on the rotary switch device; The two guide rails on the sixth rotary switch device can be rotated under the drive of the corresponding drive device to dock with the front end portion of the seventh docking straight rail and the front end portion of the eighth docking straight rail respectively, and the two guide rails on the eighth rotary switch device can be rotated under the drive of the corresponding drive device to dock with the rear end portion of the seventh docking straight rail and the rear end portion of the eighth docking straight rail respectively;
[0028] The position on the first straight track opposite to the seventh rotary switch device front and back is truncated to form a third installation space, and the position on the first straight track opposite to the eighth rotary switch device front and back is truncated to form a fourth installation space, thereby segmenting the first straight track into a fourth segmented straight track, a fifth segmented straight track, and a sixth segmented straight track;
[0029] The right end parts of the two straight guide rails on the fourth segmented straight track, the two end parts of the two straight guide rails on the fifth segmented straight track, and the left end parts of the two straight guide rails on the sixth segmented straight track are all eighth arc surfaces that correspond and match the arc surfaces at the end parts of the two guide rails on the rotary switch device; the ninth rotary switch device is installed on the base at the third installation space, and the two guide rails on the ninth rotary switch device can be rotated under the drive of the corresponding drive device to dock with the right end parts of the two straight guide rails on the fourth segmented straight track and at the same time dock with the left end parts of the two straight guide rails on the fifth segmented straight track; the tenth rotary switch device is installed on the base at the fourth installation space, and the two guide rails on the tenth rotary switch device can be rotated under the drive of the corresponding drive device to dock with the right end parts of the two straight guide rails on the fifth segmented straight track and at the same time dock with the left end parts of the two straight guide rails on the sixth segmented straight track;
[0030] On the base at the vacant space between the seventh rotary switch device and the ninth rotary switch device, a ninth docking straight rail and a tenth docking straight rail are provided. The two end parts of the ninth docking straight rail and the two end parts of the tenth docking straight rail are all ninth arc surfaces that correspond and match the arc surfaces at the end parts of the two guide rails on the rotary switch device; the two guide rails on the seventh rotary switch device can be rotated under the drive of the corresponding drive device to respectively dock with the front end part of the ninth docking straight rail and the front end part of the tenth docking straight rail, and the two guide rails on the ninth rotary switch device can be rotated under the drive of the corresponding drive device to respectively dock with the rear end part of the ninth docking straight rail and the rear end part of the tenth docking straight rail;
[0031] On the base at the vacant space between the eighth rotary switch device and the tenth rotary switch device, an eleventh docking straight rail and a twelfth docking straight rail are provided. The two end parts of the eleventh docking straight rail and the two end parts of the twelfth docking straight rail are all tenth arc surfaces that correspond and match the arc surfaces at the end parts of the two guide rails on the rotary switch device; the two guide rails on the eighth rotary switch device can be rotated under the drive of the corresponding drive device to respectively dock with the front end part of the eleventh docking straight rail and the front end part of the twelfth docking straight rail, and the two guide rails on the tenth rotary switch device can be rotated under the drive of the corresponding drive device to respectively dock with the rear end part of the eleventh docking straight rail and the rear end part of the twelfth docking straight rail.
[0032] Further, for the aforementioned annular shuttle system, an in-place detection switch for detecting that the loop-through single machine travels to a specified position on the two guide rails of the corresponding rotary switch device is installed on each rotary switch device.
[0033] This part mentioned above can also adopt the form of separate power supply with long paths and the method of auxiliary electric meters, specifically as follows: The trolley wires on the guide rails of the six rotary switch devices, namely the fifth rotary switch device, the sixth rotary switch device, the seventh rotary switch device, the eighth rotary switch device, the ninth rotary switch device, and the tenth rotary switch device, are each composed of two sections of the fifth sectional trolley wire, and the two sections of the fifth sectional trolley wire are connected by a fifth line divider;
[0034] The trolley wires on the fifth butt straight rail, the seventh butt straight rail, the ninth butt straight rail, and the eleventh butt straight rail are each composed of two sections of the sixth sectional trolley wire, and the two sections of the sixth sectional trolley wire are connected by a sixth line divider;
[0035] When any loop-through single machine transitions from the seventh rotary switch device to the fifth rotary switch device, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the two sections of the fifth sectional trolley wire corresponding to the seventh rotary switch device, the two sections of the sixth sectional trolley wire on the fifth butt straight rail, and the two sections of the fifth sectional trolley wire corresponding to the fifth rotary switch device;
[0036] When any loop-through single machine transitions from the ninth rotary switch device to the seventh rotary switch device, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the two sections of the fifth sectional trolley wire corresponding to the ninth rotary switch device, the two sections of the sixth sectional trolley wire on the ninth butt straight rail, and the two sections of the fifth sectional trolley wire corresponding to the seventh rotary switch device;
[0037] When any loop-through single machine transitions from the eighth rotary switch device to the sixth rotary switch device, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the two sections of the fifth sectional trolley wire corresponding to the eighth rotary switch device, the two sections of the sixth sectional trolley wire on the seventh butt straight rail, and the two sections of the fifth sectional trolley wire corresponding to the sixth rotary switch device;
[0038] When any loop-through single machine transitions from the tenth rotary switch device to the eighth rotary switch device, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the two sections of the fifth sectional trolley wire corresponding to the tenth rotary switch device, the two sections of the sixth sectional trolley wire on the eleventh butt straight rail, and the two sections of the fifth sectional trolley wire corresponding to the eighth rotary switch device;
[0039] When each loop-through single machine moves one week in the ring shuttle system, the carbon brushes at the ends of the current collector arms of each loop-through single machine respectively contact each first sectional trolley wire, each second sectional trolley wire, each third sectional trolley wire, each fourth sectional trolley wire, the two sections of the fifth sectional trolley wire corresponding to the seventh rotary switch device, the two sections of the fifth sectional trolley wire corresponding to the eighth rotary switch device, the two sections of the fifth sectional trolley wire corresponding to the ninth rotary switch device, and the two sections of the fifth sectional trolley wire corresponding to the tenth rotary switch device once;
[0040] The trolley wire installed on the third straight track is composed of several seventh segmented trolley wires, and adjacent seventh segmented trolley wires are connected by a seventh line divider; the trolley wire installed on the fourth straight track is composed of several eighth segmented trolley wires, and adjacent eighth segmented trolley wires are connected by an eighth line divider;
[0041] When any loop-through single machine transitions to the third straight track through the fifth rotary switch device, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the corresponding two sections of the fifth segmented trolley wire on the fifth rotary switch device and the corresponding seventh segmented trolley wire on the third straight track;
[0042] When any loop-through single machine transitions to the third straight track through the sixth rotary switch device, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the corresponding two sections of the fifth segmented trolley wire on the sixth rotary switch device and the corresponding seventh segmented trolley wire on the third straight track;
[0043] When any loop-through single machine transitions to the fourth straight track through the sixth rotary switch device, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the corresponding two sections of the fifth segmented trolley wire on the sixth rotary switch device and the corresponding eighth segmented trolley wire on the fourth straight track;
[0044] Each section of the first segmented trolley wire, each section of the second segmented trolley wire, each section of the third segmented trolley wire, each section of the fourth segmented trolley wire, each section of the fifth segmented trolley wire, each section of the sixth segmented trolley wire, each section of the seventh segmented trolley wire, and each section of the eighth segmented trolley wire is powered separately, and each section of the first segmented trolley wire, each section of the second segmented trolley wire, each section of the third segmented trolley wire, each section of the fourth segmented trolley wire, each section of the fifth segmented trolley wire, each section of the sixth segmented trolley wire, each section of the seventh segmented trolley wire, and each section of the eighth segmented trolley wire is measured for electric energy by its corresponding electric meter. The signal lines of each electric meter are connected to the PLC with an alarm device. When the electric energy detected by the electric meter is outside the electric energy range set in the PLC, the alarm device is activated to give an alarm.
[0045] The beneficial effects of the present utility model are as follows: ① The turntable type turnout device with the above structure has the advantages of simple structure, small floor area, simple installation and maintenance, flexible, stable and reliable operation, and low failure rate; ② For the ring shuttle system applying the turntable type turnout device, the ring-through single machine in this system no longer needs to be equipped with easily damaged rotating mechanisms and rotary turnout mechanisms, which simplifies the structure of the ring-through single machine, reduces the failure rate of the ring-through single machine, effectively improves the flexibility and stability of the operation of the ring shuttle system. In addition, the overall occupied space is also reduced, which helps to improve the land utilization rate; ③ The ring shuttle system applying the turntable type turnout device can flexibly change the operation path of the ring-through single machine. It can be extended to the fault maintenance area outside the ring shuttle system, so that the faulty ring-through single machine can be easily transferred to the fault maintenance area. It can also be extended to the low-efficiency avoidance area outside the ring shuttle system, so that the redundant ring-through single machines in the system can be easily transferred to the low-efficiency avoidance area, or the ring-through single machines in the low-efficiency avoidance area can be transferred to the system when the system lacks ring-through single machines. It can also realize the area conversion of the ring-through single machine between the fault maintenance area and the low-efficiency avoidance area; ④ Adopting the form of long-path separate power supply and the auxiliary electric meter method can reduce the selection of the sliding contact wire while monitoring the status of each section of the sliding contact wire, which is convenient for timely detecting the abnormality of the sliding contact wire. In addition, adopting this method can control the on-off of the sliding contact wire in sections, which is convenient for completing the corresponding maintenance work without affecting the use of other functional areas. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 is a schematic structural diagram of the turntable type turnout device described in the present utility model.
[0047] Figure 2 is Figure 1 a schematic structural diagram in the sectional view direction of A-A in
[0048] Figure 3 is Figure 2 a partially enlarged schematic structural diagram of part B in
[0049] Figure 4 is Figure 2 a partially enlarged schematic structural diagram of part C in
[0050] Figure 5 is a schematic structural diagram of the ring shuttle system described in the present utility model.
[0051] Figure 6 is Figure 5 a partially enlarged schematic structural diagram of part D in
[0052] Figure 7 is a schematic structural diagram of the docking of two guide rails on the first turntable type turnout device with two guide rails on the second turntable type turnout device through the first docking straight rail and the second docking straight rail in
[0053] Figure 8 is Figure 5 a partial enlarged structural schematic diagram of part E in
[0054] Figure 9 is Figure 8 a structural schematic diagram of the docking of two guide rails on the third rotary switch device in with two guide rails on the fourth rotary switch device through the third docking straight rail and the fourth docking straight rail.
[0055] Figure 10 a partial structural schematic diagram of the annular shuttle system described in the present utility model, which is provided with a low-efficiency avoidance area and a fault repair area.
[0056] Figure 11 is Figure 10 a partial enlarged structural schematic diagram of part F in
[0057] Figure 12 is Figure 10 a partial enlarged structural schematic diagram of part G in
[0058] Wherein:
[0059] 1. Base; 11. Support shaft; 12. Extended reinforcement connecting plate; 2. Car body; 21. Bearing; 22. Bearing axial positioning part group; 23. Guide rail; 24. Arc-shaped curved surface; 25. End support wheel; 26. Middle support wheel; 3. Motor; 31. Motor support; 32. Driving gear; 33. Arc-shaped rack; 4. First straight track; 41. Fourth segmented straight track; 42. Fifth segmented straight track; 43. Sixth segmented straight track; 5. Second straight track; 51. First segmented straight track; 52. Second segmented straight track; 53. Third segmented straight track; 61. First rotary switch device; 62. Second rotary switch device; 63. Third rotary switch device; 64. Fourth rotary switch device; 65. Fifth rotary switch device; 66. Sixth rotary switch device; 67. Seventh rotary switch device; 68. Eighth rotary switch device; 69. Ninth rotary switch device; 610. Tenth rotary switch device; 71. First arc-shaped curved surface; 72. Second arc-shaped curved surface; 73. Third arc-shaped curved surface; 74. Fourth arc-shaped curved surface; 75. Fifth arc-shaped curved surface; 76. Sixth arc-shaped curved surface; 77. Seventh arc-shaped curved surface; 78. Eighth arc-shaped curved surface; 79. Ninth arc-shaped curved surface; 710. Tenth arc-shaped curved surface; 81. First docking straight track; 82. Second docking straight track; 83. Third docking straight track; 84. Fourth docking straight track; 85. Fifth docking straight track; 86. Sixth docking straight track; 87. Seventh docking straight track; 88. Eighth docking straight track; 89. Ninth docking straight track; 810. Tenth docking straight track; 811. Eleventh docking straight track; 812. Twelfth docking straight track; 9. Third straight track; 10. Fourth straight track; 101. Low-efficiency avoidance area; 102. Fault repair area; 111. First segmented sliding contact wire; 112. Second segmented sliding contact wire; 113. Third segmented sliding contact wire; 114. Fourth segmented sliding contact wire; 121. First line divider; 122. Second line divider; 123. Third line divider; 124. Fourth line divider. Detailed implementation mode
[0060] The technical solution of the present utility model will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0061] For the convenience of description, in this embodiment, Figure 1 and Figure 5 the direction shown on the left hand side is defined as "left", and Figure 1 and Figure 5 the direction shown on the right hand side is defined as "right", and Figure 1 and Figure 5 the direction shown on the upper side is defined as "front", and Figure 1 and Figure 5The lower side shown is defined as "rear", and all directional terms such as "left", "right", "front", and "rear" in this text shall be based on this definition. It should be noted that the definition of direction here is only for facilitating the description of the relative positions of various components, and it does not limit the installation direction of the turntable turnout device and the ring shuttle system. Embodiment 1
[0062] In this embodiment, the turntable turnout device described, as Figure 1 and Figure 4 shown, includes: a base 1 and a vehicle body 2. When the turntable turnout device is installed on the foundation, the base 1 is the foundation or a mounting seat structure on the foundation. When the turntable turnout device is installed on the roadway, the base 1 can be a part of the roadway or a separate mounting seat structure, which is not limited here and depends on the specific installation environment and construction requirements. A bearing 21 is embedded in the vehicle body 2, and a support shaft 11 is fixedly arranged on the base 1. In order to improve the reliability of the support shaft 11 fixed on the base 1, an extended strengthening connecting plate 12 is further arranged at the bottom of the support shaft 11, and the extended strengthening connecting plate 12 is fixedly connected with the base 1 by a bolt connection method. The vehicle body 2 is arranged on the support shaft 11 through the bearing 21 and the bearing axial positioning member group 22. The bearing axial positioning member group 22 is used to limit the axial position of the bearing 21, which belongs to conventional technical means, so the bearing axial positioning member group 22 will not be elaborated here. At this time, the vehicle body 2 can rotate through the bearing 21 under the action of an external force. Two guide rails 23 are fixedly arranged on the vehicle body 2. The two guide rails 23 are parallel to each other and are symmetrically distributed on both sides of the center of the vehicle body 2. The ends of the two guide rails 23 are arc-shaped curved surfaces 24, and the arc-shaped curved surfaces 24 at the four ends of the two guide rails 23 are all on the same imaginary circumferential surface.
[0063] As Figure 1 and Figure 2 shown, at the bottom of each end of each guide rail 23, an end support wheel 25 is respectively arranged. When the vehicle body 2 swings around the axis of the support shaft 11, each end support wheel 25 is in rolling contact with the base 1 and is used to support the corresponding guide rail 23. In addition, on the basis of the above, in this embodiment, a middle support wheel 26 is arranged at the bottom of the middle section of each guide rail 23. Each middle support wheel 26 passes through the hollow of the vehicle body 2 and contacts the base 1, and when the vehicle body 2 swings around the axis of the support shaft 11, each middle support wheel 26 is in rolling contact with the base 1 and is also used to support the corresponding guide rail 23.
[0064] A driving device for driving the vehicle body 2 to swing around the axis of the support shaft 11 is arranged on the base 1, as Figure 1 , Figure 2 and Figure 3As shown in the figure, the structure of the driving device in this embodiment is as follows: The motor 3 is installed on the base 1 through the motor support 31. A driving gear 32 is fixedly arranged on the output shaft of the motor 3. An arc-shaped rack 33 meshing with the driving gear 32 is arranged on the vehicle body 2. By rotating the motor 3 forward or backward, the vehicle body 2 can swing clockwise or counterclockwise around the axis of the support shaft 11, thereby changing the directions of the two guide rails 23 on the vehicle body 2 and achieving the purpose of docking with tracks in different directions.
[0065] The turntable type turnout device with the above structure has the advantages of simple structure, small floor area, simple installation and maintenance, flexible, stable and reliable operation, and low failure rate. Embodiment 2
[0066] The annular shuttle system described in this embodiment is as shown in Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9 and includes: a first straight track 4, a second straight track 5, and several turntable type turnout devices of the present invention. The first straight track 4, the second straight track 5, and each turntable type turnout device are all installed on the base. Among them, when the annular shuttle system is installed on the foundation, the base is the foundation or a mounting structure on the foundation. At this time, the base 1 can also be a part of the base or a mounting structure installed on the base. When the annular shuttle system is installed on the roadway, the base can be a part of the roadway or a separate mounting structure, which is not limited here and depends on the specific installation environment and construction requirements. The number of the turntable type turnout devices is four. For the convenience of description and distinction, these four turntable type turnout devices are respectively defined as: a first turntable type turnout device 61, a second turntable type turnout device 62, a third turntable type turnout device 63, and a fourth turntable type turnout device 64. The first straight track 4 and the second straight track 5 are parallel to each other, and the left ends of the first straight track 4 and the second straight track 5 are flush, and the right ends of the first straight track 4 and the second straight track 5 are flush; the two ends of the two straight guide rails on the first straight track 4 and the two ends of the two straight guide rails on the second straight track 5 are all first arc surfaces 71 corresponding to and matching the arc-shaped curved surfaces 24 at the ends of the two guide rails 23 on the turntable type turnout device.
[0067] The first rotary switch device 61 is arranged on the left side of the first straight track 4, and the two guide rails 23 on the first rotary switch device 61 can be rotated to butt against the left ends of the two straight guide rails on the first straight track 4 under the drive of the corresponding drive device; the second rotary switch device 62 is arranged on the left side of the second straight track 5, and the two guide rails 23 on the second rotary switch device 62 can be rotated to butt against the left ends of the two straight guide rails on the second straight track 5 under the drive of the corresponding drive device. As Figure 6 shown in the schematic diagram of the butting state where the two guide rails 23 on the first rotary switch device 61 are butted against the left ends of the two straight guide rails on the first straight track 4 and the two guide rails 23 on the second rotary switch device 62 are butted against the left ends of the two straight guide rails on the second straight track 5.
[0068] On the base in the vacant space between the first rotary switch device 61 and the second rotary switch device 62, a first butting straight rail 81 and a second butting straight rail 82 are arranged. The two ends of the first butting straight rail 81 and the two ends of the second butting straight rail 82 are both second arc surfaces 72 corresponding to and matching the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device; the two guide rails 23 on the first rotary switch device 61 can be rotated under the drive of the corresponding drive device to butt against the rear end of the first butting straight rail 81 and the rear end of the second butting straight rail 82 respectively, and the two guide rails 23 on the second rotary switch device 62 can be rotated under the drive of the corresponding drive device to butt against the front end of the first butting straight rail 81 and the front end of the second butting straight rail 82 respectively. As Figure 7 shown in the schematic diagram of the butting state where the two guide rails 23 on the first rotary switch device 61 are butted against the second rotary switch device 62 through the first butting straight rail 81 and the second butting straight rail 82.
[0069] The third rotary switch device 63 is arranged on the right side of the second straight track 5, and the two guide rails 23 on the third rotary switch device 63 can be rotated to butt against the right ends of the two straight guide rails on the second straight track 5 under the drive of the corresponding drive device; the fourth rotary switch device 64 is arranged on the right side of the first straight track 4, and the two guide rails 23 on the fourth rotary switch device 64 can be rotated under the drive of the corresponding drive device to butt against the right ends of the two straight guide rails on the first straight track 4. As Figure 8 shown in the schematic diagram of the butting state where the two guide rails 23 on the third rotary switch device 63 are butted against the right ends of the two straight guide rails on the second straight track 5 and the two guide rails 23 on the fourth rotary switch device 64 are butted against the right ends of the two straight guide rails on the first straight track 4.
[0070] On the base at the vacant space between the third rotary switch device 63 and the fourth rotary switch device 64, a third docking straight rail 83 and a fourth docking straight rail 84 are provided. The two ends of the third docking straight rail 83 and the two ends of the fourth docking straight rail 84 are both third arc surfaces 73 that correspond to and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device; the two guide rails 23 on the third rotary switch device 63 can be rotated to dock with the front end of the third docking straight rail 83 and the front end of the fourth docking straight rail 84 respectively under the drive of the corresponding drive device, and the two guide rails 23 on the fourth rotary switch device 64 can be rotated to dock with the rear end of the third docking straight rail 83 and the rear end of the fourth docking straight rail 84 respectively under the drive of the corresponding drive device. As Figure 9 Shown is a schematic diagram of the docking state where the two guide rails 23 on the third rotary switch device 63 are docked with the fourth rotary switch device 64 through the third docking straight rail 83 and the fourth docking straight rail 84.
[0071] In the ring shuttle system using the rotary switch device, when the ring shuttle single machine runs to the corresponding rotary switch device, the direction of the ring shuttle single machine can be changed through this rotary switch device. Therefore, there is no need to equip the ring shuttle single machine with easily damaged rotating mechanisms and rotating rail change mechanisms, which simplifies the structure of the ring shuttle single machine, reduces the failure rate of the ring shuttle single machine, effectively improves the flexibility and stability of the operation of the ring shuttle system. In addition, the overall occupied space is also reduced, which helps to improve the land use rate.
[0072] In addition, in order to more intuitively understand whether the ring single machine accurately walks to the specified position on the two guide rails 23 of the corresponding rotary switch device, a position-in-place detection switch for detecting that the ring shuttle single machine walks to the specified position on the two guide rails 23 of the corresponding rotary switch device can be installed on each rotary switch device. Embodiment Three
[0073] Based on Embodiment Two, in this embodiment, a low-efficiency avoidance area 101 and a fault repair area 102 are further provided on the base in front of the second straight track 5; a third straight track 9 is provided in the low-efficiency avoidance area 101, a fourth straight track 10 is provided in the fault repair area 102, and the two ends of the two straight guide rails on the third straight track 9 and the two ends of the two straight guide rails on the fourth straight track 10 are both fourth arc surfaces 74 that correspond to and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device.
[0074] There are also six additional turntable turnout devices described in the utility model. For the convenience of description and distinction, these six turntable turnout devices are defined here as: a fifth turntable turnout device 65, a sixth turntable turnout device 66, a seventh turntable turnout device 67, an eighth turntable turnout device 68, a ninth turntable turnout device 69, and a tenth turntable turnout device 610.
[0075] The fifth turntable turnout device 65 is arranged on the left side of the third linear track 9, and the two guide rails 23 on the fifth turntable turnout device 65 can be driven by the corresponding driving device to rotate to connect with the left ends of the two straight guide rails on the third linear track 9; the sixth turntable turnout device 66 is arranged in the empty space between the third linear track 9 and the fourth linear track 10, and the two guide rails 23 on the sixth turntable turnout device 66 can be driven by the corresponding driving device to rotate to connect with the right ends of the two straight guide rails on the third linear track 9 and at the same time connect with the left ends of the two straight guide rails on the fourth linear track 10; at this time, the loop-through single machine can be dispatched in the low-efficiency avoidance area 101 and the fault maintenance area 102.
[0076] The position on the second straight track 5 opposite to the front and rear of the fifth turntable turnout device 65 is cut off to form a first installation space, and the position on the second straight track 5 opposite to the front and rear of the sixth turntable turnout device 66 is cut off to form a second installation space, thereby segmenting the second straight track 5 into a first segmented straight track 51, a second segmented straight track 52, and a third segmented straight track 53.
[0077] like Figure 11 and Figure 12 As shown, the right ends of the two straight guide rails on the first segmented linear track 51, the two ends of the two straight guide rails on the second segmented linear track 52, and the left ends of the two straight guide rails on the third segmented linear track 53 are all fifth arc surfaces 75 that match the arc surfaces 24 at the ends of the two guide rails 23 on the turntable turnout device; the seventh turntable turnout device 67 is installed on the base at the first installation space, and the two guide rails 23 on the seventh turntable turnout device 67 can be driven by the corresponding drive device. The eighth turntable turnout device 68 is installed on the base at the second installation space, and the two guide rails 23 on the eighth turntable turnout device 68 can be driven by the corresponding driving device to rotate to dock with the right ends of the two straight guide rails on the second segmented linear track 51 and simultaneously dock with the left ends of the two straight guide rails on the second segmented linear track 52.
[0078] like Figure 11 and Figure 12As shown, a fifth docking straight rail 85 and a sixth docking straight rail 86 are provided on the base at the vacant space between the fifth rotary switch device 65 and the seventh rotary switch device 67. The two ends of the fifth docking straight rail 85 and the two ends of the sixth docking straight rail 86 are both sixth arc surfaces 76 that correspond to and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device. The two guide rails 23 on the fifth rotary switch device 65 can be rotated under the drive of the corresponding drive device to be respectively docked with the front end of the fifth docking straight rail 85 and the front end of the sixth docking straight rail 86. The two guide rails 23 on the seventh rotary switch device 67 can be rotated under the drive of the corresponding drive device to be respectively docked with the rear end of the fifth docking straight rail 85 and the rear end of the sixth docking straight rail 86.
[0079] As Figure 11 and Figure 12 shown, a seventh docking straight rail 87 and an eighth docking straight rail 88 are provided on the base at the vacant space between the sixth rotary switch device 66 and the eighth rotary switch device 68. The two ends of the seventh docking straight rail 87 and the two ends of the eighth docking straight rail 88 are both seventh arc surfaces 77 that correspond to and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device. The two guide rails 23 on the sixth rotary switch device 66 can be rotated under the drive of the corresponding drive device to be respectively docked with the front end of the seventh docking straight rail 87 and the front end of the eighth docking straight rail 88. The two guide rails 23 on the eighth rotary switch device 68 can be rotated under the drive of the corresponding drive device to be respectively docked with the rear end of the seventh docking straight rail 87 and the rear end of the eighth docking straight rail 88.
[0080] The position on the first straight track 4 that is front and back relative to the seventh rotary switch device 67 is truncated to form a third installation space. The position on the first straight track 4 that is front and back relative to the eighth rotary switch device 68 is truncated to form a fourth installation space, thereby segmenting the first straight track 4 into a fourth segmented straight track 41, a fifth segmented straight track 42, and a sixth segmented straight track 43.
[0081] As Figure 11 and Figure 12As shown, the right end portions of the two straight guide rails on the fourth segmented straight track 41, the two end portions of the two straight guide rails on the fifth segmented straight track 42, and the left end portions of the two straight guide rails on the sixth segmented straight track 43 are all eighth arc surfaces 78 that correspond and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device; the ninth rotary switch device 69 is installed on the base at the third installation space, and the two guide rails 23 on the ninth rotary switch device 69 can be rotated under the drive of the corresponding drive device to be docked with the right end portions of the two straight guide rails on the fourth segmented straight track 41 and simultaneously docked with the left end portions of the two straight guide rails on the fifth segmented straight track 42; the tenth rotary switch device 610 is installed on the base at the fourth installation space, and the two guide rails 23 on the tenth rotary switch device 610 can be rotated under the drive of the corresponding drive device to be docked with the right end portions of the two straight guide rails on the fifth segmented straight track 42 and simultaneously docked with the left end portions of the two straight guide rails on the sixth segmented straight track 43.
[0082] As Figure 11 and Figure 12 shown, on the base at the vacant space between the seventh rotary switch device 67 and the ninth rotary switch device 69, a ninth docking straight rail 89 and a tenth docking straight rail 810 are provided. The two end portions of the ninth docking straight rail 89 and the two end portions of the tenth docking straight rail 810 are both ninth arc surfaces 79 that correspond and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device; the two guide rails 23 on the seventh rotary switch device 67 can be rotated under the drive of the corresponding drive device to be respectively docked with the front end portion of the ninth docking straight rail 89 and the front end portion of the tenth docking straight rail 810, and the two guide rails 23 on the ninth rotary switch device 69 can be rotated under the drive of the corresponding drive device to be respectively docked with the rear end portion of the ninth docking straight rail 89 and the rear end portion of the tenth docking straight rail 810.
[0083] As Figure 11 and Figure 12 shown, on the base at the vacant space between the eighth rotary switch device 68 and the tenth rotary switch device 610, an eleventh docking straight rail 811 and a twelfth docking straight rail 812 are provided. The two end portions of the eleventh docking straight rail 811 and the two end portions of the twelfth docking straight rail 812 are both tenth arc surfaces 710 that correspond and match the arc surfaces 24 at the ends of the two guide rails 23 on the rotary switch device; the two guide rails 23 on the eighth rotary switch device 68 can be rotated under the drive of the corresponding drive device to be respectively docked with the front end portion of the eleventh docking straight rail 811 and the front end portion of the twelfth docking straight rail 812, and the two guide rails 23 on the tenth rotary switch device 610 can be rotated under the drive of the corresponding drive device to be respectively docked with the rear end portion of the eleventh docking straight rail 811 and the rear end portion of the twelfth docking straight rail 812.
[0084] With the above settings, the running path of the loop-through single machine can be flexibly changed. It can be extended to the fault repair area 102 outside the ring shuttle system and dock with the third straight track 9 in the fault repair area 102, or extended to the low-efficiency avoidance area 101 outside the ring shuttle system and dock with the fourth straight track 10 in the low-efficiency avoidance area 101, achieving the purpose of flexible rail switching among the ring shuttle system, the low-efficiency avoidance area 101, and the fault repair area 102 for the loop-through single machine.
[0085] In addition, in order to more intuitively understand whether the ring single machine accurately walks to the designated positions on the two guide rails 23 of the corresponding rotary switch device, an in-place detection switch for detecting that the loop-through single machine walks to the designated positions on the two guide rails 23 of the corresponding rotary switch device can be installed on each rotary switch device. Embodiment Four
[0086] For the ring shuttle system, the industry currently mostly adopts the form of centralized power supply for the full-length path. This form of power supply will cause a relatively large selection of the sliding contact wire, resulting in a certain waste. In addition, the previous power supply state and the operating state of the sliding contact wire were not monitored, and the operating state of the sliding contact wire and the overall power consumption of the loop-through could not be monitored in a timely manner.
[0087] In view of the above defects, in this embodiment, on the basis of Embodiment Two, the form of separate power supply for the long path and the auxiliary ammeter method are adopted. While reducing the selection of the sliding contact wire, the state of each section of the sliding contact wire can be monitored, which is convenient for timely detecting abnormalities of the sliding contact wire. In addition, this method can control the on-off of the power of the sliding contact wire in sections, which is convenient for completing the corresponding maintenance work without affecting the use of other functional areas.
[0088] The specific solution is as follows: As shown in Figure 5 、 Figure 6 and Figure 7 , the sliding contact wire installed on the first straight track 4 is composed of a number of first segmented sliding contact wires 111, and the two adjacent first segmented sliding contact wires 111 are connected by a first line divider 121; the sliding contact wire installed on the second straight track 5 is composed of a number of second segmented sliding contact wires 112, and the two adjacent second segmented sliding contact wires 112 are connected by a second line divider 122.
[0089] The sliding contact wires installed on the guide rails of the four rotary switch devices, namely the first rotary switch device 61, the second rotary switch device 62, the third rotary switch device 63, and the fourth rotary switch device 64, are each composed of two sections of third segmented sliding contact wires 113, and the two sections of third segmented sliding contact wires 113 are connected by a third line divider 123.
[0090] The sliding contact lines on the first docking straight rail 81 and the fourth docking straight rail 84 are each respectively composed of two sections of fourth segmented sliding contact lines 114, and the two sections of fourth segmented sliding contact lines 114 are connected by a fourth line divider 124.
[0091] Each loop-through single machine moves one week in the ring shuttle system, and the carbon brushes at the ends of the current collector arms of each loop-through single machine respectively contact each first segmented sliding contact line 111, each second segmented sliding contact line 112, each third segmented sliding contact line 113, and each fourth segmented sliding contact line 114 once.
[0092] Each section of the first segmented sliding contact line 111, each section of the second segmented sliding contact line 112, each section of the third segmented sliding contact line 113, and each section of the fourth segmented sliding contact line 114 are independently powered, and each section of the first segmented sliding contact line 111, each section of the second segmented sliding contact line 112, each section of the third segmented sliding contact line 113, and each section of the fourth segmented sliding contact line 114 are measured for electrical energy by their respective corresponding electric meters. The signal lines of each electric meter are all connected to a PLC with an alarm device. For the convenience of description, here each section of the first segmented sliding contact line 111, each section of the second segmented sliding contact line 112, each section of the third segmented sliding contact line 113, and each section of the fourth segmented sliding contact line 114 are collectively referred to as a section of sliding contact line. At this time, the PLC can collect the current situation of any section of the sliding contact line in real time. When the current is abnormal, that is, when the electrical energy detected by the electric meter corresponding to this section of the sliding contact line is outside the electrical energy range set in the PLC, the alarm device is started to give an alarm for timely maintenance. In addition, when a certain area is under maintenance, the power supply of this part can be disconnected, and other areas can still be used normally. Embodiment Five
[0093] For the ring shuttle system, the industry currently mostly adopts the form of centralized power supply for the whole path. This kind of power supply form will cause a larger selection of sliding contact lines, resulting in a certain waste. In addition, the previous power supply state and the operation state of the sliding contact lines have not been monitored, and the operation state of the sliding contact lines and the overall power consumption of the loop-through cannot be monitored in time.
[0094] Aiming at the above defects, in this embodiment, on the basis of Embodiment Three, the form of separate power supply for the long path and the auxiliary electric meter method are adopted. While reducing the selection of the sliding contact line, the state of each section of the sliding contact line can be monitored, which is convenient for timely discovery of abnormalities in the sliding contact line. In addition, by adopting this method, the on-off of the power supply of the sliding contact line can be controlled in sections, which is convenient for completing the corresponding maintenance work without affecting the use of other functional areas.
[0095] The specific scheme is as follows: such as Figure 5 、 Figure 6 and Figure 7As shown, the trolley wire installed on the first linear track 4 is composed of a number of first segmented trolley wires 111, and adjacent first segmented trolley wires 111 are connected by a first line divider 121; the trolley wire installed on the second linear track 5 is composed of a number of second segmented trolley wires 112, and adjacent second segmented trolley wires 112 are connected by a second line divider 122.
[0096] The trolley wires installed on the guide rails of the four rotary switch devices, namely the first rotary switch device 61, the second rotary switch device 62, the third rotary switch device 63, and the fourth rotary switch device 64, are each composed of two sections of third segmented trolley wires 113, and the two sections of third segmented trolley wires 113 are connected by a third line divider 123.
[0097] The trolley wires on the first docking straight rail 81 and the fourth docking straight rail 84 are each composed of two sections of fourth segmented trolley wires 114, and the two sections of fourth segmented trolley wires 114 are connected by a fourth line divider 124.
[0098] The trolley wires installed on the guide rails of the six rotary switch devices, namely the fifth rotary switch device 65, the sixth rotary switch device 66, the seventh rotary switch device 67, the eighth rotary switch device 68, the ninth rotary switch device 69, and the tenth rotary switch device 610, are each composed of two sections of fifth segmented trolley wires, and the two sections of fifth segmented trolley wires are connected by a fifth line divider. This part is the same as the segmented third segmented trolley wires 113 and the third line divider 123 installed on the guide rails of the four rotary switch devices, namely the first rotary switch device 61, the second rotary switch device 62, the third rotary switch device 63, and the fourth rotary switch device 64. Refer to Figure 6 and Figure 7 shown. Therefore, for the sake of simplicity of the drawings, the fifth segmented trolley wires and the fifth line dividers are not shown in Figure 11 and Figure 12 .
[0099] The trolley wires on the fifth docking straight rail 85, the seventh docking straight rail 87, the ninth docking straight rail 89, and the eleventh docking straight rail 811 are each composed of two sections of sixth segmented trolley wires, and the two sections of sixth segmented trolley wires are connected by a sixth line divider. This part is the same as the segmented fourth segmented trolley wires 114 and the fourth line divider 124 installed on the first docking straight rail 81 and the fourth docking straight rail 84. Refer to Figure 6 and Figure 7 shown. Therefore, for the sake of simplicity of the drawings, the sixth segmented trolley wires and the sixth line dividers are not shown in Figure 11 and Figure 12 .
[0100] When any loop-through single machine transitions from the seventh rotary switch device 67 to the fifth rotary switch device 65, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the second-stage fifth-segment sliding contact lines corresponding to the seventh rotary switch device 67, the second-stage sixth-segment sliding contact lines corresponding to the fifth docking straight rail 85, and the second-stage fifth-segment sliding contact lines corresponding to the fifth rotary switch device 65.
[0101] When any loop-through single machine transitions from the ninth rotary switch device 69 to the seventh rotary switch device 67, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the second-stage fifth-segment sliding contact lines corresponding to the ninth rotary switch device 69, the second-stage sixth-segment sliding contact lines corresponding to the ninth docking straight rail 89, and the second-stage fifth-segment sliding contact lines corresponding to the seventh rotary switch device 67.
[0102] When any loop-through single machine transitions from the eighth rotary switch device 68 to the sixth rotary switch device 66, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the second-stage fifth-segment sliding contact lines corresponding to the eighth rotary switch device 68, the second-stage sixth-segment sliding contact lines corresponding to the seventh docking straight rail 87, and the second-stage fifth-segment sliding contact lines corresponding to the sixth rotary switch device 66.
[0103] When any loop-through single machine transitions from the tenth rotary switch device 610 to the eighth rotary switch device 68, the carbon brushes at the end of the current collector arm of the loop-through single machine sequentially pass through the second-stage fifth-segment sliding contact lines corresponding to the tenth rotary switch device 610, the second-stage sixth-segment sliding contact lines corresponding to the eleventh docking straight rail 811, and the second-stage fifth-segment sliding contact lines corresponding to the eighth rotary switch device 68.
[0104] When each loop-through single machine moves one week in the ring shuttle system, the carbon brushes at the end of the current collector arm of each loop-through single machine respectively come into contact with each first-segment sliding contact line 111, each second-segment sliding contact line 112, each third-segment sliding contact line 113, each fourth-segment sliding contact line 114, the second-stage fifth-segment sliding contact lines corresponding to the seventh rotary switch device 67, the second-stage fifth-segment sliding contact lines corresponding to the eighth rotary switch device 68, the second-stage fifth-segment sliding contact lines corresponding to the ninth rotary switch device 69, and the second-stage fifth-segment sliding contact lines corresponding to the tenth rotary switch device 610 once.
[0105] The sliding contact lines installed on the third straight track 9 are composed of several seventh-segment sliding contact lines, and adjacent seventh-segment sliding contact lines are connected by seventh line dividers. The sliding contact lines installed on the fourth straight track 10 are composed of several eighth-segment sliding contact lines, and adjacent eighth-segment sliding contact lines are connected by eighth line dividers. This part of the structure is the same as the segmented first-segment sliding contact line 111 and the first line divider 121 installed on the first straight track 4. Refer to Figure 5As shown, for the sake of simplicity of the drawings, Figure 10 the seventh segmented sliding contact lines, the seventh line splitters, the eighth segmented sliding contact lines, and the eighth line splitters are not shown in
[0106] When any loop-through single machine transitions from the fifth rotary switch device 65 to the third straight track 9, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the corresponding two-segment fifth segmented sliding contact line on the fifth rotary switch device 65 and the corresponding seventh segmented sliding contact line on the third straight track 9.
[0107] When any loop-through single machine transitions from the sixth rotary switch device 66 to the third straight track 9, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the corresponding two-segment fifth segmented sliding contact line on the sixth rotary switch device 66 and the corresponding seventh segmented sliding contact line on the third straight track 9.
[0108] When any loop-through single machine transitions from the sixth rotary switch device 66 to the fourth straight track 10, the carbon brush at the end of the current collector arm of the loop-through single machine sequentially passes through the corresponding two-segment fifth segmented sliding contact line on the sixth rotary switch device 66 and the corresponding eighth segmented sliding contact line on the fourth straight track 10.
[0109] Each section of the first segmented sliding contact line 111, each section of the second segmented sliding contact line 112, each section of the third segmented sliding contact line 113, each section of the fourth segmented sliding contact line 114, each section of the fifth segmented sliding contact line, each section of the sixth segmented sliding contact line, each section of the seventh segmented sliding contact line, and each section of the eighth segmented sliding contact line is powered separately, and each section of the first segmented sliding contact line 111, each section of the second segmented sliding contact line 112, each section of the third segmented sliding contact line 113, each section of the fourth segmented sliding contact line 114, each section of the fifth segmented sliding contact line, each section of the sixth segmented sliding contact line, each section of the seventh segmented sliding contact line, and each section of the eighth segmented sliding contact line is measured for electrical energy by its corresponding ammeter. The signal lines of each ammeter are connected to the PLC with an alarm device. When the electrical energy detected by the ammeter is outside the electrical energy range set in the PLC, the alarm device is activated to give an alarm for timely inspection.
[0110] It should be noted that the first line splitter 121, the second line splitter 122, the third line splitter 123, the fourth line splitter 124, the fifth line splitter, the sixth line splitter, the seventh line splitter, and the eighth line splitter involved in this embodiment are devices that can be directly purchased on the market. They mainly play a role in separation to ensure that each section of the sliding contact line can be normally powered separately without interfering with each other. There are many manufacturers of line splitters. Here, one manufacturer of this product is given: Wuxi Ruineng, and the model is LJQ-BV-4P. Of course, the actual procurement is not limited to this one manufacturer and this one model.
[0111] The above are only the preferred embodiments of the present invention, and do not impose any other form of limitation on the present invention. Any modification or equivalent change made based on the technical essence of the present invention still falls within the scope of protection required by the present invention.
Claims
1. A turntable turnout device, comprising: The base is characterized in that it also includes: a car body, a bearing is embedded in the car body, a support shaft is fixedly arranged on the base, the car body is arranged on the support shaft through the bearing and the bearing axial positioning member group, and a driving device for driving the car body to swing around the axis of the support shaft is arranged on the base; two guide rails are fixedly arranged on the car body, the two guide rails are parallel to each other and the two guide rails are symmetrically distributed on both sides of the center of the car body, the ends of the two guide rails are both arc surfaces, and the arc surfaces of the four ends of the two guide rails are all on the same circumferential surface.
2. The turntable switch device according to claim 1, characterized in that: An end support wheel is respectively arranged at the bottom of both ends of each guide rail, and each end support wheel is in rolling contact with the base when the vehicle body swings around the axis of the support shaft.
3. The turntable switch device according to claim 2, characterized in that: A middle support wheel is arranged at the bottom of the middle section of each guide rail, and each middle support wheel passes through the hollow on the vehicle body and contacts the base, and each middle support wheel rolls and contacts the base when the vehicle body swings around the axis of the support shaft.
4. The turntable switch device according to claim 1, 2 or 3, characterized in that: The structure of the driving device is as follows: the motor is installed on the base through the motor support, a driving gear is fixedly arranged on the output shaft of the motor, and an arc-shaped rack meshing with the driving gear is arranged on the vehicle body.
5. Annular shuttle system, characterized by: include: A first linear track, a second linear track and any one of the turntable turnout devices of claims 1 to 4, wherein the first linear track, the second linear track and each turntable turnout device are installed on a base; the number of the turntable turnout devices is four, namely: a first turntable turnout device, a second turntable turnout device, a third turntable turnout device and a fourth turntable turnout device; the first linear track and the second linear track are parallel to each other, and the left end of the first linear track is flush with the left end of the second linear track, and the right end of the first linear track is flush with the right end of the second linear track; Both end portions of the two straight guide rails on the first straight track and both end portions of the two straight guide rails on the second straight track are first arc surfaces corresponding to and matching the arc surfaces of the ends of the two guide rails on the turntable switch device; The first turntable turnout device is arranged on the left side of the first linear track, and the two guide rails on the first turntable turnout device can be driven by the corresponding driving device to rotate to butt with the left ends of the two straight guide rails on the first linear track; the second turntable turnout device is arranged on the left side of the second linear track, and the two guide rails on the second turntable turnout device can be driven by the corresponding driving device to rotate to butt with the left ends of the two straight guide rails on the second linear track; A first butt joint straight rail and a second butt joint straight rail are arranged on a base at the free space between the first turntable turnout device and the second turntable turnout device, and both ends of the first butt joint straight rail and the second butt joint straight rail are second arc surfaces corresponding to and matching the arc surfaces of the ends of the two guide rails on the turntable turnout device; the two guide rails on the first turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the rear end of the first butt joint straight rail and the rear end of the second butt joint straight rail, and the two guide rails on the second turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the front end of the first butt joint straight rail and the front end of the second butt joint straight rail; The third turntable turnout device is arranged on the right side of the second linear track, and the two guide rails on the third turntable turnout device can be driven by the corresponding driving device to rotate to butt with the right ends of the two straight guide rails on the second linear track; the fourth turntable turnout device is arranged on the right side of the first linear track, and the two guide rails on the fourth turntable turnout device can be driven by the corresponding driving device to butt with the right ends of the two straight guide rails on the first linear track; A third butt joint straight rail and a fourth butt joint straight rail are arranged on a base at the free space between the third turntable turnout device and the fourth turntable turnout device, and both end portions of the third butt joint straight rail and both end portions of the fourth butt joint straight rail are third arc surfaces corresponding to and matching the arc surfaces of the ends of the two guide rails on the turntable turnout device; the two guide rails on the third turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the front end portion of the third butt joint straight rail and the front end portion of the fourth butt joint straight rail, and the two guide rails on the fourth turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the rear end portion of the third butt joint straight rail and the rear end portion of the fourth butt joint straight rail.
6. The circular shuttle system according to claim 5, characterized in that: The busbar installed on the first linear track is composed of a plurality of first segmented busbars, and any two adjacent first segmented busbars are connected by a first line divider; the busbar installed on the second linear track is composed of a plurality of second segmented busbars, and any two adjacent second segmented busbars are connected by a second line divider; The busbars installed on the guide rails of the first turntable turnout device, the second turntable turnout device, the third turntable turnout device and the fourth turntable turnout device are respectively composed of two sections of the third segmented busbars, and the two sections of the third segmented busbars are connected by a third line divider; The busbars on the first docking straight rail and the fourth docking straight rail are respectively composed of two sections of fourth segmented busbars, and the two sections of fourth segmented busbars are connected by a fourth line divider; Each ring-through unit moves one circle in the ring-through system, and the carbon brush at the end of the collector arm of each ring-through unit contacts each first segment busbar, each second segment busbar, each third segment busbar, and each fourth segment busbar once respectively; Each first section busbar, each second section busbar, each third section busbar, and each fourth section busbar are powered separately, and the electric energy of each first section busbar, each second section busbar, each third section busbar, and each fourth section busbar are measured by their own corresponding electric meters, and the signal lines of each electric meter are connected to a PLC with an alarm device.
7. The circular shuttle system according to claim 5 or 6, characterized in that: A low-efficiency avoidance area and a fault maintenance area are also provided on the base at the front side of the second linear track; a third linear track is provided in the low-efficiency avoidance area, and a fourth linear track is provided in the fault maintenance area. Both end portions of the two straight guide rails on the third linear track and both end portions of the two straight guide rails on the fourth linear track are fourth arc surfaces that correspond to and match the arc surfaces of the ends of the two guide rails on the turntable switch device; Also includes any one of the turntable turnout devices of claims 1 to 4, namely: a fifth turntable turnout device, a sixth turntable turnout device, a seventh turntable turnout device, an eighth turntable turnout device, a ninth turntable turnout device, and a tenth turntable turnout device; The fifth turntable turnout device is arranged on the left side of the third linear track, and the two guide rails on the fifth turntable turnout device can be driven by the corresponding driving device to rotate to dock with the left ends of the two straight guide rails on the third linear track; the sixth turntable turnout device is arranged in the empty space between the third linear track and the fourth linear track, and the two guide rails on the sixth turntable turnout device can be driven by the corresponding driving device to rotate to dock with the right ends of the two straight guide rails on the third linear track and simultaneously dock with the left ends of the two straight rails on the fourth linear track; The position on the second straight track opposite to the front and rear of the fifth turntable turnout device is cut off to form a first installation space, and the position on the second straight track opposite to the front and rear of the sixth turntable turnout device is cut off to form a second installation space, thereby segmenting the second straight track into a first segmented straight track, a second segmented straight track, and a third segmented straight track; The right ends of the two straight guide rails on the first segmented linear track, the two end ends of the two straight guide rails on the second segmented linear track, and the left ends of the two straight guide rails on the third segmented linear track are all fifth arc surfaces that correspond to and match the arc surfaces of the ends of the two guide rails on the turntable turnout device; the seventh turntable turnout device is installed on the base at the first installation space, and the two guide rails on the seventh turntable turnout device can be driven by the corresponding drive device to rotate to dock with the right ends of the two straight guide rails on the first segmented linear track and simultaneously dock with the left ends of the two straight guide rails on the second segmented linear track; the eighth turntable turnout device is installed on the base at the second installation space, and the two guide rails on the eighth turntable turnout device can be driven by the corresponding drive device to rotate to dock with the right ends of the two straight guide rails on the second segmented linear track and simultaneously dock with the left ends of the two straight guide rails on the third segmented linear track; A fifth butt joint straight rail and a sixth butt joint straight rail are arranged on a base at the free space between the fifth turntable turnout device and the seventh turntable turnout device, and both ends of the fifth butt joint straight rail and both ends of the sixth butt joint straight rail are sixth arc curved surfaces corresponding to and matching the arc curved surfaces of the ends of the two guide rails on the turntable turnout device; the two guide rails on the fifth turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the front end of the fifth butt joint straight rail and the front end of the sixth butt joint straight rail, and the two guide rails on the seventh turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the rear end of the fifth butt joint straight rail and the rear end of the sixth butt joint straight rail; A seventh butt joint straight rail and an eighth butt joint straight rail are arranged on a base at the free space between the sixth turntable turnout device and the eighth turntable turnout device, and both ends of the seventh butt joint straight rail and both ends of the eighth butt joint straight rail are seventh arc surfaces corresponding to and matching the arc surfaces of the ends of the two guide rails on the turntable turnout device; the two guide rails on the sixth turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the front end of the seventh butt joint straight rail and the front end of the eighth butt joint straight rail, and the two guide rails on the eighth turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the rear end of the seventh butt joint straight rail and the rear end of the eighth butt joint straight rail; The position on the first straight track opposite to the seventh turntable turnout device is cut off to form a third installation space, and the position on the first straight track opposite to the eighth turntable turnout device is cut off to form a fourth installation space, thereby segmenting the first straight track into a fourth segmented straight track, a fifth segmented straight track, and a sixth segmented straight track; The right ends of the two straight guide rails on the fourth segmented linear track, the two end ends of the two straight guide rails on the fifth segmented linear track, and the left ends of the two straight guide rails on the sixth segmented linear track are all eighth arc surfaces that correspond to and match the arc surfaces of the ends of the two guide rails on the turntable turnout device; the ninth turntable turnout device is installed on the base at the third installation space, and the two guide rails on the ninth turntable turnout device can be driven by the corresponding drive device to rotate to dock with the right ends of the two straight guide rails on the fourth segmented linear track and simultaneously dock with the left ends of the two straight guide rails on the fifth segmented linear track; the tenth turntable turnout device is installed on the base at the fourth installation space, and the two guide rails on the tenth turntable turnout device can be driven by the corresponding drive device to rotate to dock with the right ends of the two straight guide rails on the fifth segmented linear track and simultaneously dock with the left ends of the two straight guide rails on the sixth segmented linear track; A ninth butt joint straight rail and a tenth butt joint straight rail are arranged on a base at the free space between the seventh turntable turnout device and the ninth turntable turnout device, and both ends of the ninth butt joint straight rail and both ends of the tenth butt joint straight rail are ninth arc curved surfaces corresponding to and matching the arc curved surfaces of the ends of the two guide rails on the turntable turnout device; the two guide rails on the seventh turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the front end of the ninth butt joint straight rail and the front end of the tenth butt joint straight rail, and the two guide rails on the ninth turntable turnout device can be driven by a corresponding driving device to rotate to respectively butt joint with the rear end of the ninth butt joint straight rail and the rear end of the tenth butt joint straight rail; An eleventh docking straight rail and a twelfth docking straight rail are arranged on a base at the empty space between the eighth turntable turnout device and the tenth turntable turnout device, and both end portions of the eleventh docking straight rail and the twelfth docking straight rail are tenth arc surfaces corresponding to and matching the arc surfaces of the ends of the two guide rails on the turntable turnout device; the two guide rails on the eighth turntable turnout device can be driven by a corresponding driving device to rotate to respectively dock with the front end portion of the eleventh docking straight rail and the front end portion of the twelfth docking straight rail, and the two guide rails on the tenth turntable turnout device can be driven by a corresponding driving device to rotate to respectively dock with the rear end portion of the eleventh docking straight rail and the rear end portion of the twelfth docking straight rail.
8. The circular shuttle system according to claim 7, characterized in that: Each turntable turnout device is equipped with an in-position detection switch for detecting that the loop-through single machine travels to a designated position on the two guide rails on the corresponding turntable turnout device.
9. The circular shuttle system according to claim 7, characterized in that: The busbars on the guide rails of the fifth turntable turnout device, the sixth turntable turnout device, the seventh turntable turnout device, the eighth turntable turnout device, the ninth turntable turnout device, and the tenth turntable turnout device are respectively composed of two sections of the fifth segmented busbars, and the two sections of the fifth segmented busbars are connected by a fifth line divider; The busbars on the fifth docking straight rail, the seventh docking straight rail, the ninth docking straight rail, and the eleventh docking straight rail are respectively composed of two sections of the sixth segmented busbars, and the two sections of the sixth segmented busbars are connected by a sixth line divider; When any loop-through single machine transitions from the seventh turntable turnout device to the fifth turntable turnout device, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding two sections of the fifth segment busbar on the seventh turntable turnout device, the two sections of the sixth segment busbar on the fifth butt straight rail, and the corresponding two sections of the fifth segment busbar on the fifth turntable turnout device; When any loop-through single machine transitions from the ninth turntable turnout device to the seventh turntable turnout device, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding two sections of the fifth section busbar on the ninth turntable turnout device, the two sections of the sixth section busbar on the ninth butt-jointed straight rail, and the corresponding two sections of the fifth section busbar on the seventh turntable turnout device; When any loop-through single machine transitions from the eighth turntable turnout device to the sixth turntable turnout device, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding two sections of the fifth segment busbar on the eighth turntable turnout device, the two sections of the sixth segment busbar on the seventh docking straight rail, and the corresponding two sections of the fifth segment busbar on the sixth turntable turnout device; When any loop-through single machine transitions from the tenth turntable turnout device to the eighth turntable turnout device, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding two sections of the fifth section busbar on the tenth turntable turnout device, the two sections of the sixth section busbar on the eleventh connecting straight rail, and the corresponding two sections of the fifth section busbar on the eighth turntable turnout device; Each ring-through unit moves one circle in the ring-through system, and the carbon brush at the end of the collector arm of each ring-through unit contacts once with each first segment busbar, each second segment busbar, each third segment busbar, each fourth segment busbar, the corresponding second segment fifth busbar on the seventh turntable turnout device, the corresponding second segment fifth busbar on the eighth turntable turnout device, the corresponding second segment fifth busbar on the ninth turntable turnout device, and the corresponding second segment fifth busbar on the tenth turntable turnout device; The busbar installed on the third straight track is composed of a plurality of seventh segment busbars, and any two of the adjacent seventh segment busbars are connected by a seventh line divider; the busbar installed on the fourth straight track is composed of a plurality of eighth segment busbars, and any two of the adjacent eighth segment busbars are connected by an eighth line divider; When any loop-through single machine transitions from the fifth turntable switch device to the third straight track, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding second-section fifth segment busbar on the fifth turntable switch device and the corresponding seventh segment busbar on the third straight track; When any loop-through single machine transitions from the sixth turntable switch device to the third straight track, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding second-section fifth segment busbar on the sixth turntable switch device and the corresponding seventh segment busbar on the third straight track; When any loop-through single machine transitions from the sixth turntable switch device to the fourth straight track, the carbon brush at the end of the collector arm of the loop-through single machine sequentially passes through the corresponding second-section fifth segment busbar on the sixth turntable switch device and the corresponding eighth segment busbar on the fourth straight track; Each first section busbar, each second section busbar, each third section busbar, each fourth section busbar, each fifth section busbar, each sixth section busbar, each seventh section busbar and each eighth section busbar are powered separately, and the electric energy of each first section busbar, each second section busbar, each third section busbar, each fourth section busbar, each fifth section busbar, each sixth section busbar, each seventh section busbar and each eighth section busbar are measured by corresponding electric meters, and the signal lines of each electric meter are connected to a PLC with an alarm device.
Citation Information
Cited By
Rotating disc type turnout device and annular shuttling system
CN118953927A