Double-track bucket-wheel car loader

By designing a dual-track structure and an accurate metering system in the bucket turbine, the problem of insufficient accuracy and stability during the loading process of cantilever belt conveyor is solved, and uniform, precise loading and efficient loading of materials are achieved.

CN223015945UActive Publication Date: 2025-06-24SHANDONG DOULUN HEAVY IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422110164.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-24
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing bucket wheels are cantilever belt conveyors. During the loading process, it is difficult to achieve high accuracy, level loading and continuous loading. There are problems such as inaccurate control of the position of the blanking point and uneven blanking.

Method used

A dual-track bucket wheel loading machine is designed, using a structure that combines a cantilever belt conveyor and a crawler. It realizes precise measurement and control through a belt conveyor and belt scale, and combines a conical hopper and scraper of different heights to ensure uniform distribution and precise loading of materials.

Benefits of technology

More accurate material drop point control is achieved, ensuring that materials are loaded into the vehicle evenly and smoothly, improving loading speed and overall operating efficiency, reducing material overflow and waste, and effectively limiting the up and down swing of the connecting arms, enhancing the stability of the structure.

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Abstract

The utility model belongs to the technical field of bucket-wheel car loaders, and discloses a double-track bucket-wheel car loader which comprises a bucket-wheel car loader body, a cantilever belt conveyor is fixedly installed at one end of the bucket-wheel car loader body, connecting arms are symmetrically and movably connected to the inner side of the cantilever belt conveyor, one end of each connecting arm is fixedly connected with a hopper, and the other end of each connecting arm is fixedly connected with a motor. A supporting table is fixedly connected to the bottom end of the hopper, supporting frames are fixedly connected to the two ends of the supporting table, crawler wheels are fixedly installed on the two sides of the bottom end of each supporting frame, belt conveying devices are fixedly installed on the two sides of the bottom end of the supporting table, and a scraper is fixedly installed at the bottom end of the supporting table. A belt weigher is fixedly installed in the belt conveying device, the falling point of materials can be more accurately metered and controlled, it is guaranteed that the materials are evenly and flatly loaded into a vehicle, the loading speed and the overall operation efficiency are improved, and overflow and waste of the materials are reduced by accurately controlling the falling point and the loading amount.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bucket-wheel loading machines, and particularly relates to a double-track bucket-wheel loading machine. Background Art

[0002] The bucket-wheel loading machine is an efficient device for continuous loading and unloading of bulk materials in modern industry. At present, it has been widely used in the stacking and reclaiming operations of bulk material (ore, coal, coke, sand and gravel) storage yards such as ports, docks, metallurgy, cement, steel plants, coking plants, coal storage plants, and power plants.

[0003] However, the existing bucket-wheel machines use cantilever belt conveyors to load materials, and they cannot meet the requirements for high-precision loading, flat loading, and continuous loading conditions. Because it is difficult to control the telescoping, lifting, and rotation of the conveyor belt device manually, there are problems such as inaccurate control of the material dropping point position and uneven material dropping. Summary of the Utility Model

[0004] Aiming at the problems that the existing bucket-wheel machines use cantilever belt conveyors to load materials, and they cannot meet the requirements for high-precision loading, flat loading, and continuous loading conditions. Because it is difficult to control the telescoping, lifting, and rotation of the conveyor belt device manually, there are problems such as inaccurate control of the material dropping point position and uneven material dropping, the utility model proposes the following technical solutions:

[0005] A double-track bucket-wheel loading machine includes a bucket-wheel loading machine. One end of the bucket-wheel loading machine is fixedly installed with a cantilever belt conveyor. The inner side of the cantilever belt conveyor is symmetrically and movably connected with connecting arms. One end of the connecting arm is fixedly connected with a hopper. The bottom end of the hopper is fixedly connected with a support platform. Both ends of the support platform are fixedly connected with support frames. Both sides of the bottom end of the support frame are fixedly installed with crawler wheels. Both sides of the bottom end of the support platform are fixedly installed with a belt conveyor device. The bottom end of the support platform is fixedly installed with a scraper. A belt scale is fixedly installed inside the belt conveyor device.

[0006] Preferably, a fixing rod is fixedly connected between the two fixing blocks at the bottom end position of the first bolt. A fixing hole is opened in the middle of the top end of the fixing rod. A U-shaped block is installed at one end of the connecting arm. A second bolt is movably connected inside the U-shaped block. A second nut is threadedly connected to the outer surface of the second bolt at the top end position of the U-shaped block.

[0007] Preferably, a fixing plate is fixedly connected to the bottom of one end of the cantilever belt conveyor. Both sides of the bottom end of the fixing plate are fixedly connected with two fixing blocks. The first bolt penetrates through the inside of both fixing blocks and is movably connected with the connecting arm. A first nut is threadedly connected to the outer surface of the first bolt at the position of one end of the connecting arm.

[0008] Preferably, the horizontal height of the bottom of the scraper is different from that of the belt conveyor device.

[0009] Preferably, the shape of the hopper is conical.

[0010] Preferably, the diameter of the fixed rod is the same as the inner diameter of the U-shaped block.

[0011] The beneficial effects of the present utility model are as follows:

[0012] (1) It can more accurately measure and control the falling point of the material, ensure that the material is evenly and smoothly loaded into the vehicle, improve the loading speed and overall operation efficiency, and reduce the overflow and waste of the material by precisely controlling the falling point and loading amount.

[0013] (2) It can effectively limit the up and down swing of the connecting arm, enhance the stability of the overall structure, ensure that the device is stably maintained in the set position, and guarantee the normal operation of the device. Description of the Drawings

[0014] Figure 1 Shows a schematic structural diagram of a double-track bucket wheel loader;

[0015] Figure 2 Shows a schematic installation structure diagram of the belt conveyor device;

[0016] Figure 3 Shows a schematic installation structure diagram of the fixing plate;

[0017] Figure 4 Shows a schematic installation structure diagram of the connecting arm;

[0018] Figure 5 Shows a schematic installation structure diagram of the fixed rod;

[0019] Figure 6 Shows a schematic installation structure diagram of the U-shaped block;

[0020] In the figure: 1. Bucket wheel loader; 2. Cantilever belt conveyor; 3. Hopper; 4. Crawler wheel; 5. Support frame; 6. Scraper; 7. Belt conveyor device; 8. Support table; 9. Belt scale; 10. Fixing plate; 11. Fixed block; 13. Fixed rod; 14. Fixed hole; 16. Connecting arm; 17. U-shaped block; 18. First nut; 20. Second nut; 21. Second bolt; 22. First bolt. Detailed Embodiments

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments.

[0022] Embodiment 1

[0023] The utility model provides a double-track bucket wheel loader, as Figures 1 to 6 shown, which includes a bucket wheel loader 1. One end of the bucket wheel loader 1 is fixedly installed with a cantilever belt conveyor 2. Symmetrically and movably connected inside the cantilever belt conveyor 2 are connecting arms 16. One end of the connecting arm 16 is fixedly connected with a hopper 3. The bottom end of the hopper 3 is fixedly connected with a support platform 8. Both ends of the support platform 8 are fixedly connected with support frames 5. On both sides of the bottom end of the support frame 5 are fixedly installed crawler wheels 4. On both sides of the bottom end of the support platform 8 are fixedly installed belt conveying devices 7. At the bottom end of the support platform 8 is fixedly installed a scraper 6. Inside the belt conveying device 7 is fixedly installed a belt scale 9.

[0024] As Figure 1 and Figure 6 shown, between two fixing blocks 11 and at the bottom end position of the first bolt 22 is fixedly connected with a fixing rod 13. In the middle of the top end of the fixing rod 13 is provided a fixing hole 14. One end of the connecting arm 16 is installed with a U-shaped block 17. Inside the U-shaped block 17 is movably connected with a second bolt 21. On the outer surface of the second bolt 21 and at the top end position of the U-shaped block 17 is threadedly connected with a second nut 20. Through the cooperation of the second bolt 21 and the second nut 20, the up-and-down swing of the connecting arm 16 is effectively prevented, and the stability of the overall structure is improved.

[0025] As Figure 1 and Figure 4 shown, at the bottom of one end of the cantilever belt conveyor 2 is fixedly connected with a fixing plate 10. On both sides of the bottom end of the fixing plate 10 are fixedly connected with two fixing blocks 11. Through both of the two fixing blocks 11 is movably connected a first bolt 22 in a penetrating manner. The first bolt 22 penetrates through the inside of the connecting arm 16 and is movably connected with the connecting arm 16. On the outer surface of the first bolt 22 and at one end position of the connecting arm 16 is threadedly connected with a first nut 18. Through the cooperation of the first bolt 22 and the first nut 18, the connection stability between the connecting arm 16 and the fixing plate 10 is enhanced, ensuring the normal operation of material transportation.

[0026] As Figure 1 and Figure 2 shown, the horizontal height of the bottom of the scraper 6 is different from the horizontal height of the belt conveying device 7. The scraper 6 at different heights can more effectively distribute the materials evenly on the belt, realizing the precise loading of the materials.

[0027] As Figure 1 and Figure 2 shown, the shape of the hopper 3 is conical. The conical design reduces the possibility of materials piling up in corners or edges, reducing the risk of blockage.

[0028] As Figure 1 and Figure 5As shown, the diameter of the fixed rod 13 is the same as the inner diameter of the U-shaped block 17, and the diameters of the fixed rod 13 and the U-shaped block 17 are the same, ensuring a tight fit between the two and improving the structural stability.

[0029] Working principle: One end of the connecting arm 16 is clamped outside the fixed block 11, then the U-shaped block 17 is used to clamp the fixed rod 13, then the second bolt 21 passes through the U-shaped block 17 and the fixing hole 14, and then the second nut 20 is tightened to effectively prevent the up-and-down swing of the connecting arm 16 and improve the stability of the overall structure. Then, the first bolt 22 passes through the connecting arm 16 and the fixed block 11, and then the first nut 18 is tightened to fix the fixing plate 10 and the connecting arm 16, ensuring that the device is stably maintained in the set position and guaranteeing the normal operation of the device.

[0030] Start the bucket wheel loader 1, and the material will be driven forward by the cantilever belt conveyor 2 and sent into the hopper 3. It just falls above the belt conveyor device 7 from the hopper 3. The material will be leveled by the scraper 6, and then the material will be accurately metered by the belt scale 9 below the belt conveyor device 7 and evenly fall in front of the hopper of the transport vehicle below. After piling up to a fixed height, the crawler wheel 4 moves backward to gradually fill the transport vehicle, which can more accurately control the landing point of the material, ensure that the material is evenly and smoothly loaded into the vehicle, improve the loading speed and the overall operation efficiency, and reduce the overflow and waste of the material by precisely controlling the material dropping point and the loading amount.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it.

Claims

1. A double-track bucket wheel loader, characterized in that: The invention comprises a bucket wheel loader (1), wherein a cantilever belt conveyor (2) is fixedly installed at one end of the bucket wheel loader (1), a connecting arm (16) is symmetrically and movably connected to the inner side of the cantilever belt conveyor (2), one end of the connecting arm (16) is fixedly connected to a hopper (3), the bottom end of the hopper (3) is fixedly connected to a support platform (8), both ends of the support platform (8) are fixedly connected to a support frame (5), crawler wheels (4) are fixedly installed on both sides of the bottom end of the support frame (5), belt conveying devices (7) are fixedly installed on both sides of the bottom end of the support platform (8), a scraper (6) is fixedly installed at the bottom end of the support platform (8), and a belt scale (9) is fixedly installed inside the belt conveying device (7).

2. A double-track bucket wheel loader according to claim 1, characterized in that: A fixing rod (13) is fixedly connected between the two fixing blocks (11) at the bottom end of the first bolt (22), a fixing hole (14) is provided in the middle of the top end of the fixing rod (13), a U-shaped block (17) is mounted at one end of the connecting arm (16), a second bolt (21) is movably connected inside the U-shaped block (17), and a second nut (20) is threadedly connected to the outer surface of the second bolt (21) at the top end of the U-shaped block (17).

3. The double-track bucket wheel loader according to claim 1, characterized in that: A fixing plate (10) is fixedly connected to the bottom of one end of the cantilever belt conveyor (2), and two fixing blocks (11) are fixedly connected to both sides of the bottom of the fixing plate (10), and a first bolt (22) is movably connected to the inside of the two fixing blocks (11), and the first bolt (22) is connected to the inside of the connecting arm (16) and is movably connected to the connecting arm (16), and the outer surface of the first bolt (22) is located at one end of the connecting arm (16) and is connected to the first nut (18) through a thread.

4. The double-track bucket wheel loader according to claim 1, characterized in that: The level of the bottom of the scraper (6) is different from the level of the belt conveyor (7).

5. The double-track bucket wheel loader according to claim 1, characterized in that: The hopper (3) is conical in shape.

6. The double-track bucket wheel loader according to claim 2, characterized in that: The diameter of the fixing rod (13) is the same as the inner diameter of the U-shaped block (17).