Ceramsite sand raw material transferring and storing device
By designing a three-stage buffer silo for the ceramic sand raw material transfer device and a dispersed and auxiliary cutting components, the problems of raw material powder accumulation and agglomeration are solved, and the efficient and intelligent production of ceramic sand is achieved.
Patent Information
- Application Number
- CN202422029164.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The raw material powder in the existing ceramic sand raw material silo accumulates or even accumulates at the bottom of the silo, resulting in poor transportation and affecting the production efficiency of ceramic sand.
A ceramic sand raw material transfer device is designed, including a three-stage structure of the buffer silo. The discharge silo is equipped with a dispersed component and an auxiliary discharge assembly. The rotating shaft and spiral feeding rod are driven by the motor to disperse and convey the raw material powder to avoid accumulation and agglomeration.
It effectively avoids the accumulation and agglomeration of raw material powder at the bottom of the silo, ensures smooth cutting, improves the production efficiency of ceramic sand, and improves the intelligent level of production through intelligent driving.
Smart Images

Figure CN223015964U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramsite sand production, and particularly relates to a raw material transfer and storage device for ceramsite sand. Background Art
[0002] The petroleum fracturing proppant - ceramsite sand is a ceramic particle product, which is made from high-quality raw materials such as bauxite and kaolin through multiple processes including crushing, grinding, granulation and high-temperature calcination. It has the characteristics of low density, high strength, strong conductivity and corrosion resistance. Before granulating the ceramsite sand, it is necessary to first grind the raw materials of the ceramsite sand by a ball mill to reduce the particle size of the raw materials, obtain a raw material powder with an outlet fineness of about 600 - 800 meshes, store the raw material powder in a silo, and then transfer the raw material powder to a designated position for granulation through conveying equipment such as a chain conveyor.
[0003] The top of the existing raw material silo for ceramsite sand is a cylindrical structure, and the bottom is a conical structure. The raw material powder in the silo falls into the chain conveyor through the bottom of the conical structure, thereby completing the transfer and storage of the raw material powder. However, the raw material powder will accumulate and even agglomerate at the bottom of the silo, which is not conducive to the transportation of the raw material powder. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the defects existing in the prior art and provide a raw material transfer and storage device for ceramsite sand.
[0005] The utility model provides a raw material transfer and storage device for ceramsite sand, including a buffer silo. At least one feed inlet is opened on the buffer silo for receiving the raw material powder of the upper-level conveying equipment; the buffer silo includes a rectangular silo, a conical silo and a blanking silo arranged from top to bottom, and the rectangular silo, the conical silo and the blanking silo are communicated in sequence;
[0006] A dispersing assembly is arranged inside the blanking silo for dispersing the accumulated raw material powder in the blanking silo. An auxiliary blanking assembly is further arranged at the bottom of the blanking silo. The feed inlet of the auxiliary blanking assembly is communicated with the blanking silo, and a chain conveyor is arranged at the bottom of the discharge outlet of the auxiliary blanking assembly for sending the raw material powder to the next-level equipment.
[0007] Further, the dispersing assembly includes a first motor and a rotating shaft. The first motor is arranged outside the blanking silo, and the rotating shaft is arranged inside the blanking silo along the length direction of the blanking silo;
[0008] One end of the rotating shaft is connected with the first motor through a first speed reducer, and the other end of the rotating shaft is rotatably connected with the outer wall of the blanking silo through a flange; a plurality of spike teeth are uniformly arranged on the surface of the rotating shaft.
[0009] Further, the auxiliary blanking assembly includes a second motor and a discharge chute;
[0010] The cross-section of the discharge chute is an arc structure and is fixedly connected to the bottom of the blanking bin. An outlet is provided at one end of the discharge chute, and the position of the outlet is adapted to the position of the chain conveyor. An installation plate is provided at the end of the discharge chute away from the outlet and extends outward. The bottom of the second motor is connected to the installation plate;
[0011] A first spiral feeding rod is arranged inside the discharge chute, and the first spiral feeding rod is connected to the second motor through a second speed reducer.
[0012] In a further solution, a second spiral feeding rod is further arranged in the discharge chute. A first gear is arranged at the output end of the second speed reducer. A second gear is arranged at one end of the first spiral feeding rod close to the second motor. A third gear is arranged at one end of the second spiral feeding rod close to the second motor;
[0013] The first gear meshes with the second gear, and the second gear meshes with the third gear.
[0014] In a further solution, a plurality of reinforcing plates are arranged along the length direction inside the rectangular bin, and both ends of the reinforcing plates are fixedly connected to the inner wall of the rectangular bin.
[0015] In a further solution, each of the reinforcing plates is a triangular prism structure, and one side edge of the triangular prism structure is vertically upward; the setting heights of each of the reinforcing plates are different.
[0016] In a further solution, a plurality of rib plates are arranged along the longitudinal and transverse directions on the outer wall of the buffer bin, and the rib plates are connected to the buffer bin by screws.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] (1) The present utility model designs the buffer bin as a three-section structure, avoiding the accumulation of raw material powder in the conical bin, and a dispersing assembly is arranged inside the blanking bin to disperse the raw material powder located in the blanking bin before transfer and storage, avoiding accumulation and caking. An auxiliary blanking assembly is also arranged between the blanking bin and the chain conveyor to ensure smooth blanking and improve the production efficiency of ceramsite sand.
[0019] (2) Both the dispersing assembly and the auxiliary blanking assembly of the present utility model are driven by motors. The motor drives the rotating shaft to rotate, and the blocky raw material powder is dispersed by the nail teeth densely arranged on the rotating shaft. And the motor drives the spiral feeding rod to send the dispersed raw material powder to the chain conveyor, improving the intelligence of ceramsite sand production.
[0020] (3) In the present utility model, reinforcing plates are arranged along the length direction inside the buffer bin, and a plurality of rib plates are arranged longitudinally and transversely on the outer wall of the buffer bin, which ensures the structural strength of the buffer bin. The reinforcing plates are set as triangular prism structures, and one side edge is vertically upward, which can effectively prevent the accumulation of raw material powder on the reinforcing plates. Description of the Drawings
[0021] The following drawings only schematically illustrate and explain the present utility model and are not used to limit the scope of the present utility model, where:
[0022] Figure 1 : Schematic diagram of the connection structure of the present utility model;
[0023] Figure 2 : Schematic diagram of the bin structure of the present utility model;
[0024] Figure 3 : Schematic diagram of the structure of the dispersing component and the auxiliary blanking component;
[0025] In the figure: 1, buffer bin; 2, auxiliary blanking component; 3, chain conveyor; 4, rectangular bin; 5, conical bin; 6, blanking bin; 7, reinforcing plate; 8, first motor; 9, first reducer; 10, rotating shaft; 11, spike teeth; 12, second motor; 13, second reducer; 14, first gear; 15, discharge chute; 16, discharge port; 17, first screw feeder; 18, second screw feeder; 19, second gear; 20, third gear; 21, rib plate. Detailed Embodiment
[0026] In order to make the purpose, technical solution, design method and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings through specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0027] As Figure 1 and Figure 2As shown, the utility model provides a device for transferring ceramsite sand raw materials, including a cache bin 1, on which at least one feed port is provided for receiving raw material powder of an upper-level conveying and screening device; the cache bin 1 includes a rectangular bin 4, a conical bin 5 and a lower bin 6 arranged from top to bottom, and the rectangular bin 4, the conical bin 5 and the lower bin 6 are connected in sequence; a plurality of reinforcing plates 7 are arranged inside the rectangular bin 4 along the length direction, and the two ends of the reinforcing plates 7 are fixedly connected to the inner wall of the rectangular bin 4, each of the reinforcing plates 7 is a triangular prism structure, and one side edge of the triangular prism structure is vertically arranged upward; each of the reinforcing plates 7 is arranged at a different height, and a plurality of rib plates 21 are arranged on the outer wall of the cache bin 1 along the longitudinal and transverse directions, and the rib plates 21 are connected to the cache bin 1 by screws, which ensures the structural strength of the cache bin 1 and can also effectively prevent the accumulation of raw material powder on the reinforcing plates 7.
[0028] A breaking component is arranged inside the lower material bin 6 for breaking up the raw material powder accumulated in the lower material bin 6. An auxiliary lower material bin 6 is also arranged at the bottom of the lower material bin 6. The feed port of the auxiliary lower material bin 2 is connected to the lower material bin 6. A chain conveyor 3 is arranged at the bottom of the discharge port 16 of the auxiliary lower material bin 2 for delivering the raw material powder to the next-level equipment.
[0029] like Figure 3 As shown, the breaking up component includes a first motor 8 and a rotating shaft 10, the first motor 8 is arranged on the outside of the lower material bin 6, and the rotating shaft 10 is arranged inside the lower material bin 6 along the length direction of the lower material bin 6; one end of the rotating shaft 10 is connected to the first motor 8 through a first reducer 9, and the other end of the rotating shaft 10 is rotatably connected to the outer wall of the lower material bin 6 through a flange; a plurality of spike teeth 11 are evenly arranged on the surface of the rotating shaft 10. Since the breaking up component is arranged inside the lower material bin 6, by starting the first motor 8 to drive the rotating shaft 10 and the spike teeth 11 densely distributed on the rotating shaft 10 to rotate, the block raw material powder deposited in the lower material bin 6 can be broken up to facilitate unloading.
[0030] In the above, the auxiliary blanking assembly 2 includes a second motor 12 and a discharge chute 15; the cross-section of the discharge chute 15 is an arc structure and is fixedly connected to the bottom of the blanking bin 6. One end of the discharge chute 15 is provided with a discharge port 16, and the position of the discharge port 16 is adapted to the position of the chain conveyor 3. An installation plate is extended outward at one end of the discharge chute 15 away from the discharge port 16, and the bottom of the second motor 12 is connected to the installation plate; a first spiral feeding rod 17 is arranged inside the discharge chute 15, and the first spiral feeding rod 17 is connected to the second motor 12 through a second speed reducer 13. By starting the second motor 12, the first spiral feeding rod 17 can be driven to rotate, so as to send the bulk raw material powder from the discharge chute 15 to the discharge port 16 and fall onto the chain conveyor 3. In order to further improve the transfer and storage efficiency, in this embodiment, a second spiral feeding rod 18 is further arranged in the discharge chute 15. A first gear 14 is arranged at the output end of the second speed reducer 13, a second gear 19 is arranged at one end of the first spiral feeding rod 17 close to the second motor 12, and a third gear 20 is arranged at one end of the second spiral feeding rod 18 close to the second motor 12; the first gear 14 meshes with the second gear 19, and the second gear 19 meshes with the third gear 20. The first spiral feeding rod 17 and the second spiral feeding rod 18 can be driven simultaneously by the second motor 12, saving energy while improving the efficiency.
[0031] The embodiments of the present invention have been described above. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other ordinary skill in the art in the technical field to understand the disclosed embodiments.
Claims
1. A ceramsite sand raw material transfer device, comprising a buffer silo (1), wherein the buffer silo (1) is provided with at least one feed port for receiving raw material powder from a previous level conveying device; characterized in that: The buffer bin (1) comprises a rectangular bin (4), a conical bin (5) and a lower bin (6) arranged from top to bottom, and the rectangular bin (4), the conical bin (5) and the lower bin (6) are connected in sequence; A dispersing assembly is provided inside the feed bin (6) for dispersing the raw material powder accumulated in the feed bin (6); an auxiliary feed bin (2) is also provided at the bottom of the feed bin (6); the feed inlet of the auxiliary feed bin (2) is connected to the feed bin (6); a chain conveyor (3) is provided at the bottom of the discharge port (16) of the auxiliary feed bin (2) for delivering the raw material powder to the next-level equipment.
2. The device for transferring and storing ceramsite sand raw materials according to claim 1, characterized in that: The scattering assembly comprises a first motor (8) and a rotating shaft (10), wherein the first motor (8) is arranged outside the lower material bin (6), and the rotating shaft (10) is arranged inside the lower material bin (6) along the length direction of the lower material bin (6); One end of the rotating shaft (10) is connected to the first motor (8) via a first reducer (9), and the other end of the rotating shaft (10) is rotatably connected to the outer wall of the lower bin (6) via a flange; a plurality of spike teeth (11) are evenly arranged on the surface of the rotating shaft (10).
3. The ceramsite sand raw material transfer device according to claim 1, characterized in that: The auxiliary unloading assembly (2) comprises a second motor (12) and a discharge chute (15); The cross section of the discharge chute (15) is an arc-shaped structure, and is fixedly connected to the bottom of the lower bin (6). A discharge port (16) is provided at one end of the discharge chute (15), and the position of the discharge port (16) is adapted to the position of the chain conveyor (3). An installation plate is provided extending outward from one end of the discharge chute (15) away from the discharge port (16), and the bottom of the second motor (12) is connected to the installation plate. A first screw feeding rod (17) is arranged inside the discharge trough (15), and the first screw feeding rod (17) is connected to the second motor (12) via a second reducer (13).
4. The device for transferring and storing ceramsite sand raw materials according to claim 3 is characterized in that: A second spiral feeding rod (18) is also provided in the discharge trough (15); a first gear (14) is provided at the output end of the second reducer (13); a second gear (19) is provided at one end of the first spiral feeding rod (17) close to the second motor (12); and a third gear (20) is provided at one end of the second spiral feeding rod (18) close to the second motor (12); The first gear (14) meshes with the second gear (19), and the second gear (19) meshes with the third gear (20).
5. The device for transferring and storing ceramsite sand raw materials according to claim 1, characterized in that: A plurality of reinforcing plates (7) are arranged inside the rectangular bin (4) along the length direction, and two ends of the reinforcing plates (7) are fixedly connected to the inner wall of the rectangular bin (4).
6. The device for transferring and storing ceramsite sand raw materials according to claim 5, characterized in that: Each of the reinforcing plates (7) is a triangular prism structure, and one side edge of the triangular prism structure is arranged vertically upward; each of the reinforcing plates (7) is arranged at a different height.
7. The device for transferring and storing ceramsite sand raw materials according to claim 1, characterized in that: The outer wall of the buffer silo (1) is provided with a plurality of ribs (21) in the longitudinal and transverse directions, and the ribs (21) are connected to the buffer silo (1) by means of screws.