High-strength roller bar for preparing foam glass plate
By using ceramic materials, the inner rod, outer rod and connector, and the ventilation holes, heat-resistant layer, corrosion-resistant layer and reinforcement layer are provided inside the roller rod, combined with the spring's stress buffer design, the existing roller rod is solved, and the roller rod with high strength and long life is achieved.
Patent Information
- Application Number
- CN202421883165.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-06
AI Technical Summary
During the preparation of foam glass plates, existing roller rods have problems such as insufficient strength, overheating, and loose rotating bearing connections, which affect the conveying efficiency and safety.
A foam glass plate is designed to prepare high-strength roller rod, and the inner rod, outer rod and connector are made of ceramic materials, and ventilation holes are set in the connector to dissipate heat. The outer rod is equipped with a heat-resistant layer, corrosion-resistant layer and reinforcement layer, and the spring is used for stress buffering.
It improves the hardness and load-bearing strength of the roller rod, extends the service life, avoids crack problems caused by overheating, and ensures the stable operation of the roller rod in a high-temperature environment.
Smart Images

Figure CN223016701U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller hearth kiln construction, and more specifically to a high-strength roller rod for preparing foam glass plates. Background Art
[0002] When preparing foam glass plates, an annealing kiln or an archless kiln is required. The archless kiln is a tunnel kiln with a long and narrow cross-section. Different from the kiln car tunnel kiln, it does not use the kiln car loaded with products to run, so the kiln top structure is a flat ceiling type. A "roller path" is composed of a series of rollers arranged in parallel and crossing the cross-section of the kiln working channel. The products are placed on the roller path and are conveyed into the kiln as the rollers rotate, and the firing process is completed in the kiln. The temperature in the kiln is uniform, which is suitable for rapid firing, but the requirements for the roller material and installation technology are relatively high. Rollers are required inside both the annealing kiln and the archless kiln.
[0003] In the prior art, when preparing foam glass plates, the raw materials of the foam glass plates are conveyed by rotating roller rods. Larger and heavier materials are conveyed above the existing roller rods, and the original roller rods have problems such as insufficient strength. After long-term use, the inside of the roller rods will overheat and cracks will appear inside. Moreover, when the roller rods are working, they need to rotate for a long time, and the connecting parts of the rotating bearings on both sides will become loose, resulting in the roller rods moving left and right during rotation. Therefore, a high-strength roller rod for preparing foam glass plates is designed to solve the above problems. Summary of the Utility Model
[0004] In order to overcome the above defects of the prior art, the utility model provides a high-strength roller rod for preparing foam glass plates to solve the problems existing in the above background art.
[0005] The utility model provides the following technical solution: A high-strength roller rod for preparing foam glass plates includes an outer rod. An inner rod is arranged inside the outer rod. Connecting pieces are fixedly connected to both ends of the inner rod and the outer rod. The cross-section of the connecting piece is in a concentric circle structure. A number of ventilation holes are arranged inside the connecting piece. A number of lower connecting plates are fixedly connected to the outer side of the inner rod. Springs are fixedly connected to the upper ends of the lower connecting plates, and the upper ends of the springs are fixedly connected to the lower ends of the upper connecting plates. The other side of the upper connecting plate is fixedly connected to the inside of the outer rod. The inner rod, the outer rod and the connecting piece form a roller rod body.
[0006] Preferably, the materials of the inner rod, the outer rod and the connecting piece are all ceramic materials.
[0007] Preferably, a plug-in groove is fixedly connected to the outer side of the outer rod. The outer side of the plug-in groove is inserted into the inside of a rotating piece. Symmetrically distributed clamping grooves are arranged on both sides of the outer side of the rotating piece. A plug-in hole is arranged in the middle of the outer side of the rotating piece. The outer side of the rotating piece is rotatably connected to the rotating bearing inside the track kiln.
[0008] Preferably, the inner surface of the outer rod is a heat-resistant layer, and an anti-corrosion layer is adhered inside the heat-resistant layer, and a reinforcement layer is adhered inside the anti-corrosion layer.
[0009] Preferably, the inner coatings of the outer rod are adhered by high-temperature glue.
[0010] Preferably, the spring is made of high-temperature resistant material.
[0011] The technical effects and advantages of the present utility model:
[0012] 1. By arranging an inner rod inside the outer rod of the present utility model, and connecting the inner rod and the outer rod with connectors having ventilation holes on both sides, the hardness of the roller rod composed of the inner rod and the outer rod can be strengthened, the load-bearing strength can be improved, and the connectors on both sides can also play a role in ventilation and heat dissipation during movement, avoiding the situation that the inside of the hollow roller rod overheats and cracks, prolonging the service life, and ensuring the normal conveying of materials inside the tunnel kiln.
[0013] 2. By designing both the inner rod and the outer rod constituting the roller rod as ceramic materials, the present utility model can achieve the effect of high temperature resistance. The anti-corrosion layer inside the outer rod can ensure that the roller rod is not affected by external corrosive materials during operation. The clamping grooves and insertion holes inside the rotating parts on both sides of the roller rod can be firmly inserted into the rotating bearings on both sides, ensuring the normal rotation of the roller rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0015] Figure 2 It is a schematic diagram of the internal sectional structure of the outer rod of the present utility model.
[0016] Figure 3 It is a schematic diagram of the outer side of the rotating part of the present utility model.
[0017] Figure 4 It is a schematic diagram of the sectional structure of the outer rod itself of the present utility model.
[0018] The reference numerals are: 1. Outer rod; 101. Heat-resistant layer; 102. Anti-corrosion layer; 103. Reinforcement layer; 2. Insertion groove; 3. Inner rod; 4. Connector; 5. Ventilation hole; 6. Lower connecting plate; 7. Spring; 8. Upper connecting plate; 9. Rotating part; 10. Clamping groove; 11. Insertion hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The technical solutions in the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the present utility model. In addition, the forms of the various structures described in the following embodiments are merely examples, and the novel structures involved in the present utility model are not limited to the various structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0020] The present utility model provides a high-strength roller rod for preparing foam glass plates, which includes an outer rod 1. An inner rod 3 is arranged inside the outer rod 1. Connecting pieces 4 are fixedly connected to both ends of the inner rod 3 and the outer rod 1. The cross-section of the connecting piece 4 is in a concentric circle structure. A plurality of ventilation holes 5 are arranged inside the connecting piece 4. A plurality of lower connecting plates 6 are fixedly connected to the outer side of the inner rod 3. Springs 7 are fixedly connected to the upper ends of the lower connecting plates 6. The upper ends of the springs 7 are fixedly connected to the lower end of the upper connecting plate 8. The other side of the upper connecting plate 8 is fixedly connected inside the outer rod 1. The inner rod 3, the outer rod 1 and the connecting piece 4 form a roller rod body.
[0021] Furthermore, the materials of the inner rod 3, the outer rod 1 and the connecting piece 4 are all ceramic materials. By utilizing the heat resistance of the ceramic materials, it is ensured that the rod body can work inside the tunnel kiln for a long time, avoiding the situation that cracks appear on the surface due to excessive heat inside and outside the rod body. The ventilation holes 5 inside the connecting piece 4 connected to both sides of the inner rod 3 are used to dissipate the heat inside the outer rod 1, avoiding the accumulation of heat inside the outer rod 1. When a heavy object moves on the rod, the pressure received by the outer rod 1 is buffered by the internal spring 7. The force received is transferred to the other side surface of the outer rod 1 and the inner rod 3 by another spring 7, playing a certain role in force buffering, avoiding the situation that the contact position of the rod itself is bent or the feeding cannot be carried out normally due to excessive pressure of the heavy object, and ensuring the normal conveying process of the materials inside the tunnel kiln.
[0022] Furthermore, a plug-in groove 2 is fixedly connected to the outer side of the outer rod 1. The outer side of the plug-in groove 2 is inserted into the inside of a rotating part 9. Symmetrically distributed clamping grooves 10 are arranged on both outer sides of the rotating part 9. A plug-in hole 11 is arranged in the middle of the outer side of the rotating part 9. The outer side of the rotating part 9 is rotatably connected to a rotating bearing inside the tunnel kiln. The two rotating parts 9 are inserted on the outer sides of the corresponding plug-in grooves 2. When the rotating bearing inside the tunnel kiln controls the rotation of the rotating part 9, the rotating part 9 can drive the internal outer rod 1 to rotate. The connection between the plug-in groove 2 and the rotating part 9 is connected by a strong adhesive.
[0023] Furthermore, the inner surface of the outer rod 1 is a heat-resistant layer 101. An anti-corrosion layer 102 is adhered inside the heat-resistant layer 101, and a reinforcement layer 103 is adhered inside the anti-corrosion layer 102. The inner coatings of the outer rod 1 are adhered by a high-temperature adhesive. The temperature resistance of the high-temperature adhesive ranges from 200 degrees to 1800 degrees, meeting the heat absorption degree during operation inside the tunnel kiln, and avoiding the situation where the adhesion effect between the inner coatings of the outer rod 1 is reduced due to high temperature. The heat-resistant layer 101 can play a certain role in temperature insulation. The anti-corrosion layer 102 is used to prevent the stick itself from being corroded during long-term operation, extending the service life of the stick body. The reinforcement layer 103 is used to reinforce the firmness of the outer rod 1, avoiding the situation where the surface of the outer rod 1 is indented due to the force during the transportation of heavy objects, resulting in the inability to carry out the delivery process normally.
[0024] Furthermore, the spring 7 is made of high-temperature resistant material to avoid the situation where the spring 7 melts due to heat, which has a certain impact on the buffering effect of the force on the outer rod 1. The spring 7 is used to buffer the pressure of the externally transported materials on the outer rod 1, effectively alleviating the impact force received when the stick body contacts the material contact surface during rotation, and extending the service life of the stick body.
[0025] The working principle of the present utility model: During use, the staff inserts the two ends of the roller stick body composed of the inner rod 3, the outer rod 1 and the connecting piece 4 into the rotating piece 9, and then inserts the outside of the rotating piece 9 into the rotating bearing inside the tunnel kiln to ensure the normal rotation of the roller stick body. When there are goods transported on the roller stick, the pressure on the contact surface of the roller stick by the material is dispersed to the other side of the outer rod 1 and the inner rod 3 through the internal spring 7, playing the role of pressure sharing and pressure buffering, and avoiding the situation where the outer rod 1 is indented at local positions due to long-term operation, which affects the subsequent transportation of goods. On the other hand, the reinforcement layer 103 inside the outer rod 1 is used to reinforce the strength of the outer rod 1 itself, the anti-corrosion layer 102 is used to isolate the corrosion degree of the transported materials on the outer rod 1, and the outermost heat-resistant layer 101 plays a role in heat insulation. The heat inside the outer rod 1 can be dissipated through the ventilation holes 5 inside the two connecting pieces 4 on both sides, avoiding the situation where excessive heat accumulates inside the outer rod 1, resulting in cracks in the stick body, extending the service life and improving the safety during operation at the same time.
[0026] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;
[0027] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A high-strength roller for preparing a foam glass plate, comprising an outer rod (1), characterized in that: An inner rod (3) is arranged inside the outer rod (1), and a connecting piece (4) is fixedly connected to both ends of the inner rod (3) and the outer rod (1), and the cross section of the connecting piece (4) is a concentric circle structure, and a plurality of vent holes (5) are arranged inside the connecting piece (4), and a plurality of lower connecting plates (6) are fixedly connected to the outer side of the inner rod (3), and a spring (7) is fixedly connected to the upper end of the lower connecting plate (6), and the upper end of the spring (7) is fixedly connected to the lower end of the upper connecting plate (8), and the other side of the upper connecting plate (8) is fixedly connected to the inner side of the outer rod (1), and the inner rod (3), the outer rod (1) and the connecting piece (4) constitute a roller body.
2. A high-strength roller for preparing a foam glass plate according to claim 1, characterized in that: The inner rod (3), the outer rod (1) and the connecting piece (4) are all made of ceramic material.
3. A high-strength roller for preparing a foam glass plate according to claim 2, characterized in that: The outer side of the outer rod (1) is fixedly connected with a plug-in slot (2), the outer side of the plug-in slot (2) is plugged into the inside of the rotating member (9), symmetrically distributed clamping slots (10) are provided on both sides of the outer side of the rotating member (9), a plug-in hole (11) is provided in the middle of the outer side of the rotating member (9), and the outer side of the rotating member (9) is rotatably connected to a rotating bearing inside the track kiln.
4. A high-strength roller for preparing a foam glass plate according to claim 3, characterized in that: The inner surface of the outer rod (1) is a heat-resistant layer (101), an anti-corrosion layer (102) is adhered inside the heat-resistant layer (101), and a reinforcement layer (103) is adhered inside the anti-corrosion layer (102).
5. A high-strength roller for preparing a foam glass plate according to claim 4, characterized in that: The inner coatings of the outer rod (1) are bonded together using high-temperature glue.
6. A high-strength roller for preparing a foam glass plate according to claim 1, characterized in that: The spring (7) is made of high temperature resistant material.