Automatic emptying device of wort oxygenating membrane filter

By designing the automatic evacuation device of wort oxygen membrane filter, the controller is used to control the opening and closing of the pneumatic valve and the solenoid valve to realize the discharge of moisture in the membrane filter, solving the problem of mold breeding in the residual material in the membrane filter and improving the filtration quality.

CN223016774UActive Publication Date: 2025-06-24FUJIAN YANJING HUIQUAN BREWERY CO LTD
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Patent Information

Application Number
CN202422061419.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The remaining material in the membrane filter is prone to breeding mold after the filtration process, resulting in a decrease in filtration quality.

Method used

An automatic emptiation device for wort oxygen membrane filter is designed, including a membrane filter, feed pipe, discharge pipe, exhaust pipe, sampling port, controller and support frame. The controller controls the opening and closing of the pneumatic valve and solenoid valve to realize that gas enters the membrane filter during emptiation, discharges moisture, keeps the interior dry, and prevents bacteria from growing.

Benefits of technology

Effectively prevent moisture in the membrane filter from retention, keep the interior dry, prevent bacteria from growing, and improve filtration quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic emptying device of a wort oxygenating membrane filter, which comprises a membrane filter, a feed pipe, a discharge pipe, an exhaust pipe, a sampling port, a controller and a support frame, the feed pipe and the discharge pipe are respectively communicated with the membrane filter, the exhaust pipe is fixedly arranged on the membrane filter, the sampling port is arranged on the discharge pipe, the controller is arranged on the membrane filter, and the support frame is arranged on the support frame. According to the automatic emptying device for the wort oxygenating membrane filter, the pneumatic valve and the electromagnetic valve are controlled to be opened and closed through the controller, so that the pneumatic valve and the electromagnetic valve are opened at the same time during emptying, and gas enters through the pneumatic valve and is exhausted from the electromagnetic valve of the sampling opening through the membrane filter; moisture in the membrane filter is discharged, the interior is kept dry, and bacteria are prevented from breeding to pollute a filter element; meanwhile, the exhaust pipe and the sampling port are provided with the manual air valve and the manual valve respectively, the selectivity of equipment is increased, and work and use are facilitated.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of wort processing, and particularly to an automatic emptying device for a wort aeration membrane filter. Background Art

[0002] Before filtration, wort needs to be pretreated, including steps such as boiling, cooling, and clarification, to remove impurities and colloidal substances in the wort and improve the filtration efficiency. According to the requirements of the brewery and equipment conditions, different filtration equipment can be selected for wort filtration, such as centrifuges, plate filters, membrane filtration, etc. Currently, due to advantages such as environmental protection and safety, membrane filtration technology has gradually become the choice of craft breweries; after the membrane filtration process, the remaining materials in the membrane filter element remain in the membrane filter, which is prone to mold growth and filter element contamination, resulting in a reduction in the filtration quality of the membrane filter. Summary of the Utility Model

[0003] The purpose of the present utility model is to provide an automatic emptying device for a wort aeration membrane filter to solve the above problems.

[0004] The technical solution of the present disclosure is implemented as follows:

[0005] The present disclosure provides an automatic emptying device for a wort aeration membrane filter, including a membrane filter, a feed pipe, a discharge pipe, an exhaust pipe, a sampling port, a controller, and a support frame. The feed pipe and the discharge pipe are respectively connected to the membrane filter. The exhaust pipe is fixedly installed on the membrane filter. The sampling port is installed on the discharge pipe. The controller is installed on the membrane filter. The support frame is fixedly installed on the membrane filter. In this technical solution, wort enters the membrane filter through the feed pipe for filtration and is discharged through the discharge pipe. A sampling port is provided on the discharge pipe to facilitate sampling inspection of the filtration situation and aeration effect.

[0006] A pneumatic valve is installed on the exhaust pipe, and an air pump is installed at the other end of the pneumatic valve. The air pump is electrically connected to the controller. A solenoid valve is installed on the sampling port. The pneumatic valve and the solenoid valve are respectively electrically connected to the controller.

[0007] In the above technical solution, the opening and closing of the pneumatic valve and the solenoid valve are controlled by the controller to achieve simultaneous opening of the two during emptying. Gas enters through the pneumatic valve, passes through the membrane filter, and is discharged from the solenoid valve at the sampling port, thereby discharging the moisture inside the membrane filter, keeping it dry inside, and preventing bacteria from growing.

[0008] In one embodiment, solenoid valves are respectively installed on the feed pipe and the discharge pipe. The solenoid valves control the opening and closing of the feed pipe and the discharge pipe, and the solenoid valves are electrically connected to the controller. In this technical solution, the opening and closing of the feed pipe and the discharge pipe are controlled by the controller, which is not only easy to operate but also convenient to prevent the backflow of remaining materials or the discharge into the finished product pool during the emptying operation.

[0009] In one embodiment, a manual exhaust pipe extends from the side of the exhaust pipe, and a manual air valve is installed at the end of the manual exhaust pipe. In this technical solution, the manual air valve is provided to increase the selectivity of the device.

[0010] In one embodiment, a sampling pipe extends from the side of the sampling port, and a manual valve is installed at the end of the sampling pipe. In this technical solution, the manual valve is provided to increase the selectivity of the device.

[0011] In one embodiment, according to the cooperation between the controller and the solenoid valves on the feed pipe and the discharge pipe, the membrane filter has a filtering state and an emptying state;

[0012] When in the filtering state, the solenoid valves on the feed pipe and the discharge pipe are opened, and the material enters the membrane filter through the feed pipe and is discharged through the discharge pipe;

[0013] When in the emptying state, the solenoid valves on the feed pipe and the discharge pipe are closed, the pneumatic valve on the exhaust pipe and the solenoid valve on the sampling port are opened, and the air pump is started so that the gas enters the membrane filter through the exhaust pipe and is discharged at the sampling port through the discharge pipe. In this technical solution, the feed and discharge pipes are opened in the filtering state, while the exhaust pipe and the sampling port are closed, and the material is discharged through the discharge pipe. In the emptying state, the feed and discharge pipes are closed, and the remaining material is discharged through the sampling port, effectively preventing material leakage during the filtering process and preventing the remaining material from contaminating the processed material during emptying.

[0014] In one embodiment, the controller is a PLC controller, which has the characteristics of strong versatility, convenient use, wide adaptability, and high reliability.

[0015] The advantages or beneficial effects in the above technical solutions at least include:

[0016] The present disclosure provides an automatic emptying device for a wort oxygenation membrane filter. By controlling the opening and closing of the pneumatic valve and the solenoid valve through the controller, both of them are opened simultaneously during emptying. The gas enters through the pneumatic valve, passes through the membrane filter and is discharged from the solenoid valve at the sampling port, thereby discharging the moisture inside the membrane filter, keeping it dry inside, and preventing bacteria from growing and contaminating the filter element;

[0017] At the same time, a manual air valve and a manual valve are respectively provided on the exhaust pipe and the sampling port, increasing the selectivity of the device and facilitating work use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, are used to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure, and the drawings are included in this specification and form a part of this specification.

[0019] Figure 1 The structural schematic diagram of the automatic emptying device of the wort aeration membrane filter according to the embodiment of the present disclosure is shown;

[0020] Figure 2 The structural schematic diagram of the exhaust pipe and the sampling port according to the embodiment of the present disclosure is shown;

[0021] Figure 3 The flow chart of the automatic emptying device of the wort aeration membrane filter according to the embodiment of the present disclosure is shown;

[0022] Figure 4 The emptying flow direction diagram of the automatic emptying device of the wort aeration membrane filter according to the embodiment of the present disclosure is shown;

[0023] Reference numerals: membrane filter - 1, feed pipe - 2, discharge pipe - 3, exhaust pipe - 4, sampling port - 5, controller - 6, support frame - 7, manual air valve - 41, manual valve - 51. Detailed implementation manners

[0024] The embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the accompanying drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.

[0025] It should be noted that, without conflict, the implementation manners and features in the implementation manners of the present disclosure can be combined with each other. The present disclosure will be described in detail below with reference to the drawings and in combination with the implementation manners.

[0026] It should be understood that the term "including" and its variations used herein are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence relationship of the functions performed by these devices, modules or units.

[0027] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0028] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are for illustrative purposes only and are not used to limit the scope of these messages or information.

[0029] Referring to Figures 1-4 , a wort oxygenation membrane filter automatic emptying device, comprising a membrane filter 1, a feed pipe 2, a discharge pipe 3, an exhaust pipe 4, a sampling port 5, a controller 6 and a support frame 7. The feed pipe 2 and the discharge pipe 3 are respectively communicated with the membrane filter 1. The exhaust pipe 4 is fixedly installed on the membrane filter 1. The sampling port 5 is installed on the discharge pipe 3. The controller 6 is installed on the membrane filter 1. The support frame 7 is fixedly installed on the membrane filter 1. In this technical solution, wort enters the membrane filter 1 through the feed pipe 2 for filtration and is discharged through the discharge pipe 3. A sampling port 5 is provided on the discharge pipe 3 to facilitate sampling inspection of the filtration situation and oxygenation effect.

[0030] A pneumatic valve 8 is installed on the exhaust pipe 4, and an air pump is installed at the other end of the pneumatic valve 8. The air pump is electrically connected to the controller 6. A solenoid valve 9 is installed on the sampling port 5. The pneumatic valve 8 and the solenoid valve 9 are respectively electrically connected to the controller 6.

[0031] In the above technical solution, the opening and closing of the pneumatic valve 8 and the solenoid valve 9 are controlled by the controller 6 to achieve simultaneous opening of the two during emptying. Gas enters through the pneumatic valve 8, passes through the membrane filter 1 and is discharged from the solenoid valve 9 at the sampling port 5, thereby discharging the moisture inside the membrane filter, keeping it dry inside and preventing bacteria from growing.

[0032] In one of the embodiments, solenoid valves are respectively installed on the feed pipe 2 and the discharge pipe 3. The solenoid valves control the opening and closing of the feed pipe 2 and the discharge pipe 3, and the solenoid valves are electrically connected to the controller 6. In this technical solution, the opening and closing of the feed pipe 2 and the discharge pipe 3 are controlled by the controller 6, which is not only easy to operate but also convenient to prevent the backflow of remaining materials or the discharge into the finished product pool during the emptying operation.

[0033] In one of the embodiments, referring to Figure 2 , a manual exhaust pipe extends from the side of the exhaust pipe 4, and a manual air valve 41 is installed at the end of the manual exhaust pipe. In this technical solution, the manual air valve 41 is provided to increase the selectivity of the equipment.

[0034] In one of the embodiments, referring to Figure 2 , a sampling pipe extends from the side of the sampling port 5, and a manual valve 51 is installed at the end of the sampling pipe. In this technical solution, the manual valve 51 is provided to increase the selectivity of the equipment.

[0035] In one of the embodiments, referring to Figures 1-4, according to the cooperation between the controller 6 and the solenoid valves on the feed pipe 2 and the discharge pipe 3, the membrane filter 1 has a filtering state and an emptying state;

[0036] When in the filtering state, the solenoid valves on the feed pipe 2 and the discharge pipe 3 are opened, and the material enters the membrane filter 1 through the feed pipe 2 and is discharged through the discharge pipe 3;

[0037] When in the emptying state, the solenoid valves on the feed pipe 2 and the discharge pipe 3 are closed, the pneumatic valve 8 on the exhaust pipe 4 and the solenoid valve 9 on the sampling port 5 are opened, and the air pump is started so that the gas enters the membrane filter 1 through the exhaust pipe 4 and is discharged at the sampling port 5 through the discharge pipe 3. In this technical solution, the inlet and outlet pipes are opened in the filtering state, while the exhaust pipe 4 and the sampling port 5 are closed, and the material is discharged through the discharge pipe 3. In the emptying state, the inlet and outlet pipes are closed, and the remaining material is discharged through the sampling port 5, effectively preventing material leakage during filtration and preventing the remaining material from contaminating the processed material during emptying.

[0038] In one of the embodiments, the controller is a PLC controller, which has the characteristics of strong versatility, convenient use, wide adaptability and high reliability.

[0039] In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present disclosure.

[0040] Those skilled in the art should understand that the above embodiments are only for clearly explaining the present disclosure, rather than limiting the scope of the present disclosure. For those skilled in the art, other changes or modifications can be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. An automatic emptying device for a wort oxygenation membrane filter, characterized in that: The invention comprises a membrane filter (1), a feed pipe (2), a discharge pipe (3), an exhaust pipe (4), a sampling port (5), a controller (6) and a support frame (7), wherein the feed pipe (2) and the discharge pipe (3) are respectively connected to the membrane filter (1), the exhaust pipe (4) is fixedly mounted on the membrane filter (1), the sampling port (5) is mounted on the discharge pipe (3), the controller (6) is mounted on the membrane filter (1), and the support frame (7) is fixedly mounted on the membrane filter (1); A pneumatic valve (8) is installed on the exhaust pipe (4), and an air pump is installed at the other end of the pneumatic valve (8), and the air pump is electrically connected to the controller (6). A solenoid valve (9) is installed on the sampling port (5), and the pneumatic valve (8) and the solenoid valve (9) are electrically connected to the controller (6) respectively.

2. The automatic emptying device for the wort oxygenation membrane filter according to claim 1, characterized in that: The feed pipe (2) and the discharge pipe (3) are respectively provided with electromagnetic valves, which control the opening and closing of the feed pipe (2) and the discharge pipe (3), and the electromagnetic valves are electrically connected to the controller (6).

3. The automatic emptying device for the wort oxygenation membrane filter according to claim 1, characterized in that: A manual exhaust pipe is extended from the side of the exhaust pipe (4), and a manual air valve (41) is installed at the end of the manual exhaust pipe.

4. The automatic emptying device for the wort oxygenation membrane filter according to claim 1, characterized in that: A sampling pipeline is extended from the side of the sampling port (5), and a manual valve (51) is installed at the end of the sampling pipeline.

5. The automatic emptying device for the wort oxygenation membrane filter according to claim 2, characterized in that: According to the cooperation between the controller (6) and the electromagnetic valves on the feed pipe (2) and the discharge pipe (3), the membrane filter (1) has a filtering state and an emptying state; When in the filtering state, the solenoid valves on the feed pipe (2) and the discharge pipe (3) are opened, and the material enters the membrane filter (1) through the feed pipe (2) and is discharged through the discharge pipe (3); When in the emptying state, the solenoid valves on the feed pipe (2) and the discharge pipe (3) are closed, the pneumatic valve (8) on the exhaust pipe (4) and the solenoid valve (9) on the sampling port (5) are opened, and the air pump is started so that the gas enters the membrane filter (1) through the exhaust pipe (4) and is discharged at the sampling port (5) through the discharge pipe (3).

6. The automatic emptying device for the wort oxygenation membrane filter according to claim 1, characterized in that: The controller is a PLC controller.