Self-cruise full-automatic electrolyte fine cleaning device
By designing a self-cruising fully automatic electrolyte cleaning device, the self-cruising system and multiple cleaning mechanisms can be used to clean the electrolyte on the residual electrode surface, solving the problem of low automation in the existing technology, improving the cleaning efficiency and automation level, and improving the dust collection effect.
Patent Information
- Application Number
- CN202421906296.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing electrolyte cleaning device has low degree of automation, resulting in low residual electrode cleaning efficiency, and mixed ingredients are not conducive to subsequent processing.
A self-cruising fully automatic electrolyte cleaning device is designed, using self-cruising system, side cleaning mechanism, internal cleaning mechanism, pneumatic pulse injection device and collection hopper to realize adaptive online fully automatic cleaning of electrolytes on the residual electrode surface.
The adaptability and working efficiency of the device are improved, the degree of automation is greatly improved, and the rapid collection of residues and dust is achieved through the setting of the pneumatic pulse injection device and the collection hopper, and the dust collection effect is improved.
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Figure CN223016996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolyte cleaning equipment, and particularly relates to a self-cruising fully automatic electrolyte fine cleaning device. Background Art
[0002] The electrolyte cleaning device is a device specifically used for cleaning the electrolyte on the residual anode in the aluminum electrolysis industry. These devices usually include multiple working mechanisms, which together constitute a complete electrolyte cleaning system. The purpose of these mechanisms is to clean the electrolyte on the residual anode so that the residual anode can be reused to produce new anode carbon blocks, and at the same time ensure that the electrolyte can be recycled and reused. The existing electrolyte cleaning is mostly manual cleaning, and batch crushing will cause the components of the obtained residual anodes to be mixed, which is not conducive to subsequent processing, and the degree of automation is low, resulting in low overall equipment working efficiency. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a self-cruising fully automatic electrolyte fine cleaning device to solve the technical problems existing in the prior art.
[0004] In order to achieve the above-mentioned utility model purpose, the technical solution adopted by the utility model is as follows:
[0005] A self-cruising fully automatic electrolyte fine cleaning device includes: a frame with a predetermined bearing capacity, a feeding groove is opened at the middle position of the top of the frame, and a guide rod aligner is provided at the top of the frame to limit the guide rod; a self-cruising system is provided on one side of the frame to drive the side cleaning mechanism to clean the electrolyte residues remaining on both sides of the surface of the residual anode, and the self-cruising system is movably connected to the side cleaning mechanism; an inner cleaning mechanism is provided on the opposite side of the side cleaning mechanism.
[0006] Furthermore, the bottom of the inner cleaning mechanism is movably connected to an inner cleaning execution mechanism, and the inner cleaning execution mechanism is used to clean a small amount of electrolyte remaining between the residual anodes.
[0007] Furthermore, second lifting mechanisms are symmetrically provided on both sides of the inner cleaning mechanism.
[0008] Furthermore, first lifting mechanisms are symmetrically provided on both sides of the side cleaning mechanism.
[0009] Furthermore, air pulse jet blowing devices are provided on both sides of the bottom of the side cleaning mechanism, and the air pulse jet blowing devices are used to clean the residues and dust remaining on the working surface of the residual anode.
[0010] Furthermore, a collecting hopper is provided at the bottom of the air pulse jet blowing device.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model can automatically identify the condition of the incoming materials, and automatically adjust the cleaning positions of the side cleaning mechanism and the inner cleaning mechanism through the first lifting mechanism and the second lifting mechanism, so as to perform self-cruising online full-automatic cleaning on the surface of the spent anode, solve the working conditions of large differences in the shape of the incoming spent anodes and large differences in the hanging height of the spent anodes, improve the adaptability and working efficiency of the device, and greatly improve the automation degree of the device;
[0013] Through the setting of the air pulse blowing device and the aggregate hopper, the residues and dust can be quickly collected, and the dust collection effect is good. Brief Description of the Drawings
[0014] Figure 1 It is the front view of the utility model;
[0015] Figure 2 It is the side view of the utility model;
[0016] Figure 3 It is the partial enlarged schematic diagram of the utility model;
[0017] In the figure: 1, frame; 2, self-cruising system; 3, side cleaning mechanism; 4, guide rod aligner; 5, inner cleaning mechanism; 6, inner cleaning actuator; 7, air pulse blowing device; 8, aggregate hopper; 9, catenary; 10, spent anode; 11, guide rod; 12, first lifting mechanism; 13, second lifting mechanism. Specific Embodiments
[0018] In order to make the content of the utility model easier to be clearly understood, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0019] Such as Figures 1-3As shown in the figure, in this embodiment, a self-cruising fully automatic electrolyte cleaning device is provided, including: a frame 1 with a predetermined bearing capacity, a feeding trough is opened at the middle position of the top of the frame 1, and a guide rod aligner 4 is provided at the top. The guide rod aligner 4 limits the guide rod 11 entering the inside of the frame 1; a self-cruising system 2 is provided on one side of the frame 1. The self-cruising system 2 can drive the side cleaning mechanism 3 to automatically plan the best path for cleaning the electrolyte through the built-in sensors and algorithms, and navigate and adjust the direction in real time during the cleaning process to ensure that the entire electrolyte area is covered; the self-cruising system 2 is movably connected to the side cleaning mechanism 3. First lifting mechanisms 12 are symmetrically arranged on both sides of the side cleaning mechanism 3. The first lifting mechanisms 12 adjust the working position of the side cleaning mechanism 3 according to the size of the incoming material to achieve precise cleaning of the surface of the stub anode. Air impulse blowing devices 7 are arranged on both sides of the bottom of the side cleaning mechanism 3. The air impulse blowing devices 7 clean the residues and dust remaining on the working surface of the stub anode 10. It is mainly used for cleaning the electrolyte attached to the surface of the stub anode 10 from multiple angles. The air impulse blowing devices 7 are wedge-shaped, and a collecting hopper 8 is provided at the bottom of the air impulse blowing devices 7; an inner cleaning mechanism 5 is arranged on the opposite side of the side cleaning mechanism 3. The inner cleaning mechanism 5 is movably connected to an inner cleaning execution mechanism 6 at the bottom. The inner cleaning execution mechanism 6 is used for cleaning a small amount of electrolyte remaining between the stub anodes 10. Second lifting mechanisms 13 are symmetrically arranged on both sides of the inner cleaning mechanism 5. The second lifting mechanisms 13 adjust the working state of the inner cleaning mechanism 5 according to the size of the incoming material to achieve precise cleaning of the surface of the stub anode 10 inside the steel claw.
[0020] When in use, the stub anode 10 at the bottom of the guide rod 11 is transported to the feeding trough of this device through the suspension chain 9. The stopper inside the suspension chain 9 positions it, and the guide rod 11 is limited by the guide rod aligner 4. At this time, after the self-cruising system 2 identifies the incoming material situation, it automatically adjusts the cleaning position of the side cleaning mechanism 3 to clean the electrolyte residues remaining on both working surfaces of the stub anode 10. At the same time, the air impulse blowing devices 7 located at the bottom of the side cleaning mechanism 3 blow and clean the residues and dust remaining on the working surface of the stub anode 10. The stub anode 10 cleaned by the side cleaning mechanism 3 is transported to the position of the inner cleaning mechanism 5 again through the suspension chain 9 and is limited by the guide rod aligner 4. At this time, the inner cleaning execution mechanism 6 drives the inner cleaning mechanism 5 to insert into the steel claw of the stub anode 10 to clean the remaining electrolyte. At this time, it is blown again through the air impulse blowing devices 7 to blow the residues and dust into the collecting hopper 8 below for collection and transportation, and then transported out of the device through the suspension chain 9.
[0021] The above are only the preferred embodiments of the utility model patent and are not intended to limit the utility model patent. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model patent shall be included within the protection scope of the utility model patent.
Claims
1. A self-cruising fully automatic electrolyte cleaning device, characterized in that: include: A frame (1) having a predetermined load-bearing capacity, a feed trough is provided at the middle position of the top of the frame (1), and a guide rod centralizer (4) is provided at the top; a self-cruising system (2) is provided on one side of the frame (1), and the self-cruising system (2) is movably connected to a side cleaning mechanism (3); an internal cleaning mechanism (5) is provided on the opposite side of the side cleaning mechanism (3).
2. The self-cruising fully automatic electrolyte cleaning device according to claim 1 is characterized in that: The bottom of the internal cleaning mechanism (5) is movably connected to the internal cleaning actuator (6), and the internal cleaning actuator (6) is used to clean a small amount of electrolyte remaining between the residual electrodes (10).
3. The self-cruising fully automatic electrolyte cleaning device according to claim 2 is characterized in that: Second lifting mechanisms (13) are symmetrically provided on both sides of the inner cleaning mechanism (5).
4. The self-cruising fully automatic electrolyte cleaning device according to claim 1 is characterized in that: First lifting mechanisms (12) are symmetrically provided on both sides of the side cleaning mechanism (3).
5. The self-cruising fully automatic electrolyte cleaning device according to claim 4 is characterized in that: Pneumatic pulse blowing devices (7) are provided on both sides of the bottom of the side cleaning mechanism (3), and the pneumatic pulse blowing devices (7) are used to clean the residues and dust remaining on the working surface of the residual pole (10).
6. The self-cruising fully automatic electrolyte cleaning device according to claim 5 is characterized in that: A collecting hopper (8) is provided at the bottom of the pneumatic pulse jet device (7).