Fiber bundle short fiber production device

By designing a fiber bundle short fiber production device including a base, a cutting member, a pressing member and a winding channel, the problems of low cutting efficiency and difficulty in length control in the prior art are solved, and efficient fiber bundle cutting and continuous production are realized, and staple fibers of different lengths can be cut.

CN223017052UActive Publication Date: 2025-06-24JIANGYIN XINGRUI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422056436.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing fiber bundle short fiber production devices have shortcomings in cutting efficiency and length control, resulting in low production efficiency and difficulty in achieving cutting of fibers of different lengths.

Method used

A fiber bundle short fiber production device including a base, a cutting member, a pressing member and a winding channel is designed. The cutting member is rotated and cooperated with the blade edge of the pre-installed blade on the cutter groove to realize the cutting and continuous production of the fiber bundle. Cutting of fibers of different lengths can be accomplished by setting different slots at different intervals or adjusting the blade intervals.

Benefits of technology

The efficiency of fiber bundle short fiber production is improved, and the fiber bundle cutting and continuous production is realized. It can cut out short fibers of different lengths to meet the needs of different uses.

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Abstract

The utility model discloses a fiber bundle short fiber production device which comprises a base provided with a collecting chamber and a feeding port; the cutting piece is rotationally connected with the base around a first rotating center line, comprises a plurality of cutter grooves which extend along the first rotating center line and are arranged around the first rotating center line and a central accommodating part which is defined by the cutter grooves, and is connected with the power source; the pressing piece rotates around a second rotating center line and is adjusted to abut against or be separated from the cutter groove through the distance adjusting piece; the winding channel is clamped between the pressing piece and the cutting piece; the extending direction of the first rotating center line and the extending direction of the second rotating center line are both consistent with the horizontal direction, groove openings of the cutter grooves are formed back to the first rotating center line, fiber channels communicated with the center containing part are formed between the adjacent cutter grooves, and the center containing part is provided with an opening facing the collecting cavity. According to the device, cutting and continuous production of fiber bundles are achieved, the production efficiency is improved, and cutting of fibers with different lengths can be completed by adjusting the specification of the cutting piece or the installation interval of the blades.
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Description

Technical Field

[0001] The utility model relates to the technical field of fiber production equipment, in particular to a fiber bundle staple fiber production device. Background Art

[0002] The preparation of polyester and nylon staple fibers often involves a multi-stage method, in which the combined tow is cut into staple fibers and packed. Staple fibers of different lengths have different uses. Manual cutting not only makes it difficult to control the length of the fibers, but also has low efficiency.

[0003] The prior art CN211645461U discloses a flame-retardant single-hole hollow three-dimensional crimped polyester staple fiber production device. Although it solves the problem of reducing the floor area by using a small cutting device, the device of this solution uses an intermittent operation method when in use, and there is still a problem of poor efficiency.

[0004] Therefore, it is necessary to improve the fiber bundle staple fiber production device in the prior art. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the defects existing in the prior art, and provide a fiber bundle staple fiber production device, which realizes the cutting and continuous production of the fiber bundle, improves the production efficiency, and completes the cutting of fibers of different lengths by setting cutting members with different intervals between the knife grooves; or completes the cutting of fibers of different lengths by adjusting the installation interval between the pre-installed blades on the knife grooves.

[0006] To achieve the above technical effects, the technical solution of the utility model is: a fiber bundle staple fiber production device, comprising:

[0007] A base, provided with a collection chamber and a feed inlet;

[0008] A cutting member, rotatably connected to the base around a first rotation center line, comprising a plurality of knife grooves extending along the first rotation center line and arranged around it, and a central accommodating part surrounded by the knife grooves, and is connected to a power source;

[0009] A pressing member, rotating around a second rotation center line, and adjusting the contact or separation with the knife groove through a distance adjusting member;

[0010] A winding channel, clamped between the pressing member and the cutting member;

[0011] The extending directions of the first rotation center line and the second rotation center line are both consistent with the horizontal direction. The notch of the knife groove is arranged back to the first rotation center line. A fiber channel communicating with the central accommodating part is arranged between adjacent knife grooves. The central accommodating part is provided with an opening facing the collection chamber.

[0012] Preferably, the cutting member includes a bottom plate, an annular pressing plate, and an annular baffle that are concentrically arranged. A plurality of the knife grooves are clamped between the bottom plate and the annular pressing plate. The bottom plate is fixedly connected to the power source. The annular pressing plate is provided with a perforation communicating with the knife groove. The annular baffle covers the surface of the annular pressing plate and blocks the perforation.

[0013] Preferably, the inner diameter of the annular baffle is equal to or greater than the inner diameter of the annular pressing plate, the outer diameter of the annular baffle is equal to or greater than the outer diameter of the annular pressing plate, and a folded edge is provided at the outer edge of the annular baffle, and the folded edge extends toward the collection chamber.

[0014] Preferably, the outer diameters of the bottom plate and the annular pressing plate are equal, and the distance from the knife groove to the inner diameter of the annular pressing plate is less than the distance to the outer diameter of the annular pressing plate.

[0015] Preferably, the feed inlet is long and narrow, and the extending direction of the feed inlet is perpendicular to the first rotation center line.

[0016] Preferably, the feed inlet and the pressing member are respectively arranged on both sides of the cutting member, and an open mouth is provided on the side of the base close to the pressing member.

[0017] Preferably, the collection chamber is provided with an operation window facing the opening of the central accommodation part, and the operation window is provided with a transparent glass window.

[0018] The advantages and beneficial effects of the present utility model are as follows:

[0019] The short fiber production device for fiber bundles has a reasonable structure. By rotating the cutting member and abutting against the cutting edges of the pre-installed blades on the knife grooves, the cut short fibers fall from the central accommodation part to the collection chamber, realizing the cutting and continuous production of fiber bundles, improving production efficiency; different lengths of fibers can be cut by setting cutting members with different intervals between the knife grooves; or different lengths of fibers can be cut by adjusting the installation interval between the pre-installed blades on the knife grooves. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional structural schematic diagram of the short fiber production device for fiber bundles of the present utility model;

[0021] Figure 2 is a three-dimensional structural schematic diagram of the short fiber production device for fiber bundles of the present utility model from another angle;

[0022] Figure 3 is a combined structural schematic diagram of the cutting member and the pressing member in the short fiber production device for fiber bundles of the present utility model.

[0023] In the figure: 1, base; 2, cutting member; 3, pressing member; 10, collection chamber; 11, feeding port; 12, operation window; 13, discharging port; 20, tool groove; 21, bottom plate; 22, annular pressing plate; 23, annular baffle; 31, distance adjusting member; 100, power source; 200, central accommodating portion; 201, fiber channel; 220, perforation; 222, winding channel; 230, hem. Detailed implementation manners

[0024] The following combines the accompanying drawings and embodiments to further describe the detailed implementation manners of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.

[0025] "Horizontal" and "surface" are referenced based on the normal use state of the short fiber production device for fiber bundles. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0026] In addition, terms such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the creation of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.

[0027] As Figures 1 - 3 shown, a short fiber production device for fiber bundles disclosed by the present utility model includes a base 1, a cutting member 2, a pressing member 3, and a winding channel 222. The base 1 is provided with a collection chamber 10 and a feeding port 11; the cutting member 2 is rotatably connected to the base 1 around a first rotation center line, includes a plurality of tool grooves 20 extending along the first rotation center line and arranged around it, and a central accommodating portion 200 surrounded by the tool grooves 20, and is connected to a power source 100; the pressing member 3 rotates around a second rotation center line and is adjusted to abut against or separate from the tool grooves 20 through a distance adjusting member 31; the winding channel 222 is clamped between the pressing member 3 and the cutting member 2; the extending directions of the first rotation center line and the second rotation center line are both consistent with the horizontal direction, the notch of the tool groove 20 is set facing away from the first rotation center line, a fiber channel 201 communicating with the central accommodating portion 200 is provided between adjacent tool grooves 20, and the central accommodating portion 200 is provided with an opening facing the collection chamber 10.

[0028] The fiber bundle is fixed on the circumferential side of the cutting member 2 through the winding channel 200, and abuts against the cutting edge installed on the tool groove 20 through the pressing member 3. The fiber cutting is completed by using the cutting force along the abutting direction. The short fibers are squeezed into the central accommodating portion 200 through the fiber channel 201, then fall into the collection chamber 10, and are sent to the next process.

[0029] By rotating the cutting member 2 to abut and cooperate with the cutting edge of the pre-installed blade on the tool groove 20, the cut short fibers fall from the central accommodating portion 200 to the collection chamber 10, realizing the cutting of the fiber bundle and continuous production, and improving production efficiency; in some embodiments, different lengths of fibers can be cut by arranging cutting members 2 with different intervals between the tool grooves 20; in another embodiment, different lengths of fibers can be cut by adjusting the installation interval between the pre-installed blades on the tool groove 20.

[0030] The discharge port 13 of the collection chamber 10 is connected to a vacuum chamber (a device in the next process, not shown). Therefore, the diameter of the discharge port 13 gradually decreases along the discharge direction, preventing the vacuum degree of the vacuum chamber from rising too fast, resulting in incomplete discharge of the short fibers. At the same time, the inclined surface of the discharge port 13 is beneficial to the sliding of the short fibers.

[0031] As Figure 3 shown, the structure of the cutting member is optimized to facilitate the installation and fixation of the blade, and the connection between the detachable cutting member 2 and the base 1. The cutting member 2 includes a bottom plate 21, an annular pressing plate 22 and an annular baffle 23 arranged concentrically. A plurality of tool grooves 20 are clamped between the bottom plate 21 and the annular pressing plate 22. The bottom plate 21 is fixedly connected to the power source 100. The annular pressing plate 22 is provided with a through hole 220 communicating with the tool groove 20. The annular baffle 23 covers the surface of the annular pressing plate 22 and blocks the through hole 220. The bottom plate 21 and the power source 100 are connected by a nut, and the power source 100 is a motor.

[0032] The inner diameters of the bottom plate 21, the annular pressing plate 22 and the annular baffle 23 all determine the size of the opening of the central accommodating portion 100. The outer diameter of the annular baffle 23 can adjust the depth of the winding channel 222. Further, the inner diameter of the annular baffle 23 is equal to or greater than the inner diameter of the annular pressing plate 22, and the outer diameter of the annular baffle 23 is equal to or greater than the outer diameter of the annular pressing plate 22. The outer edge of the annular baffle 23 is provided with a folded edge 230, and the folded edge 230 extends towards the collection chamber 10. The base 1 is provided with an installation chamber for the cutting member 2. Generally, the space of the installation chamber is larger than the specification of the cutting member 2 to facilitate installation. Because there is a gap between the cutting member 2 and the base 1 after installation, the setting of the folded edge 230 prevents the cut short fibers from falling into the gap, which not only affects the rotation of the cutting member 2 but also the collection efficiency of the short fibers.

[0033] Optimize the depth of the winding channel 222. The outer diameters of the bottom plate 21 and the annular pressing plate 22 are equal. The distance from the cutter groove 20 to the inner diameter of the annular pressing plate 22 is less than the distance to the outer diameter of the annular pressing plate 22. The depth of the winding channel 222 determines the number of turns of the fiber bundle winding and the magnitude of the abutting force.

[0034] The feeding port 11 is provided in a long and narrow shape. The extending direction of the feeding port 11 is perpendicular to the first rotation center line. The feeding port 11 and the pressing member 3 are respectively arranged on both sides of the cutting member 2. The feeding port 11 which is long and narrow and has an extending direction perpendicular to the first rotation center line is beneficial for multi-layer wide fiber bundles to converge on the winding channel 222 with a fixed width. In order for the fiber bundle to smoothly enter the feeding port 11 and be fixed, and at the same time ensure the length of the traction section, the feeding port 11 and the pressing member 3 are respectively arranged on both sides of the cutting member 2, which is also beneficial for the equipment to be set in a smaller size and reduce the floor area. An opening is provided on the side of the base 1 close to the pressing member 3, which helps to observe the fiber bundle wound on the winding channel 222 and observe and adjust the distance between the pressing member 3 and the cutting member 2 when they approach each other.

[0035] The collection chamber 10 is provided with an operation window 12 facing the opening of the central accommodating portion 200. The operation window 12 is provided with a transparent glass window (not shown), which is convenient for observing the cutting condition of the short fiber bundle and installing or replacing the cutting member 2. The transparent glass window can be opened.

[0036] Example 1

[0037] As Figures 1 - 3 shown, the short fiber production device for fiber bundles in Example 1 includes a base 1, a cutting member 2, a pressing member 3 and a winding channel 222. The base 1 is provided with a collection chamber 10 and a feeding port 11; the cutting member 2 is rotatably connected to the base 1 around a first rotation center line, and includes a plurality of cutter grooves 20 extending along the first rotation center line and arranged around it, and a central accommodating portion 200 surrounded by the cutter grooves 20, and is connected to a power source 100; the pressing member 3 rotates around a second rotation center line and is adjusted to abut against or separate from the cutter groove 20 through a distance adjusting member 31; the winding channel 222 is clamped between the pressing member 3 and the cutting member 2; the extending directions of the first rotation center line and the second rotation center line are both consistent with the horizontal direction. The notch of the cutter groove 20 is arranged facing away from the first rotation center line. A fiber channel 201 communicating with the central accommodating portion 200 is arranged between adjacent cutter grooves 20, and the central accommodating portion 200 is provided with an opening facing the collection chamber 10.

[0038] Among them, the cutting member 2 includes a bottom plate 21, an annular pressing plate 22 and an annular baffle 23 which are concentrically arranged. A plurality of knife grooves 20 are clamped between the bottom plate 21 and the annular pressing plate 22. The bottom plate 21 is fixedly connected to the power source 100. The annular pressing plate 22 is provided with a perforation 220 communicating with the knife groove 20. The annular baffle 23 covers the surface of the annular pressing plate 22 and blocks the perforation 220. The cutting member 2 of this structure is convenient for assembling and replacing parts. The inner diameter of the annular baffle 23 is equal to the inner diameter of the annular pressing plate 22, the outer diameter of the annular baffle 23 is equal to the outer diameter of the annular pressing plate 22, and a flanging 230 is provided at the outer edge of the annular baffle 23, and the flanging 230 extends towards the collection chamber 10.

[0039] The feed inlet 11 is arranged in a long and narrow shape, and the extending direction of the feed inlet 11 is perpendicular to the first rotation center line. The feed inlet 11 and the pressing member 3 are respectively arranged on both sides of the cutting member 2. An opening is provided on the side of the base 1 close to the pressing member 3, which helps to observe the fiber bundle wound on the winding channel 222, and to observe and adjust the distance between the pressing member 3 and the cutting member 2 when they approach each other. The collection chamber 10 is provided with an operation window 12 facing the opening of the central accommodating portion 200.

[0040] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and retouches can still be made, and these improvements and retouches should also be regarded as the protection scope of the present invention.

Claims

1. A fiber bundle short fiber production device, characterized in that: include: A base is provided with a collecting chamber and a material inlet; A cutting member, rotatably connected to the base around a first rotation center line, comprising a plurality of knife grooves extending along and arranged around the first rotation center line and a central receiving portion surrounded by the knife grooves, and connected to a power source; The pressing member rotates around the second rotation center line and is adjusted to abut against or separate from the knife groove by the distance adjusting member; A winding channel, sandwiched between the pressing member and the cutting member; The extension directions of the first rotation center line and the second rotation center line are both consistent with the horizontal direction, the notch of the knife groove is arranged back to the first rotation center line, and a fiber channel connected to the central accommodating part is arranged between adjacent knife grooves, and the central accommodating part is provided with an opening toward the collecting chamber.

2. The fiber bundle short fiber production device according to claim 1, characterized in that: The cutting piece includes a concentrically arranged base plate, an annular pressure plate and an annular baffle plate, a plurality of knife grooves are clamped between the base plate and the annular pressure plate, the base plate is fixedly connected to the power source, the annular pressure plate is provided with a through hole connected to the knife groove, and the annular baffle plate covers the surface of the annular pressure plate and blocks the through hole.

3. The fiber bundle short fiber production device according to claim 2, characterized in that: The inner diameter of the annular baffle is equal to or greater than the inner diameter of the annular pressure plate, the outer diameter of the annular baffle is equal to or greater than the outer diameter of the annular pressure plate, and the outer edge of the annular baffle is provided with a folded edge extending toward the collection chamber.

4. The fiber bundle short fiber production device according to claim 2, characterized in that: The outer diameters of the bottom plate and the annular pressing plate are equal, and the distance from the knife groove to the inner diameter of the annular pressing plate is smaller than the distance to the outer diameter of the annular pressing plate.

5. The fiber bundle short fiber production device according to claim 1, characterized in that: The feed opening is long and narrow, and the extension direction of the feed opening is perpendicular to the first rotation center line.

6. The fiber bundle short fiber production device according to claim 5, characterized in that: The feed inlet and the pressing member are arranged on both sides of the cutting member, and an opening is arranged on the side of the base close to the pressing member.

7. The fiber bundle short fiber production device according to claim 1, characterized in that: The collecting chamber is provided with an operation window facing the opening of the central accommodating portion, and the operation window is provided with a transparent glass window.

Citation Information

Patent Citations

  • Flame-retardant single-hole hollow three-dimensional crimped polyester staple fiber production device

    CN211645461U