Self-cleaning circular weaving machine controller

By designing a self-cleaning cleaning roller and driving mechanism in the circular loom controller, the problem of reducing heat dissipation efficiency caused by flying catkin covering the filter is solved, effective cleaning and heat dissipation and ventilation are achieved, and the service life of the equipment is extended.

CN223017107UActive Publication Date: 2025-06-24ZHEJIANG QUNLI PLASTICS MASCH CO LTD
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Patent Information

Application Number
CN202520753298.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2025-06-24
Estimated Expiration
2035-04-21

AI Technical Summary

Technical Problem

After long-term use of the existing round loom controller, the heat dissipation efficiency is reduced due to the flying catkin covering the filter, which affects the normal operation of electrical components.

Method used

A self-cleaning circular loom controller is designed, using up and downward moving cleaning rollers and driving mechanisms. Through the cooperation of gears and racks, the cleaning rollers rotate while moving up and downward, and the bristles are cleaned and the flying catkins adhered to the filter.

Benefits of technology

It effectively avoids flying catkins blocking the filter, ensures heat dissipation and ventilation of electrical components, and extends the service life of cleaning rollers and screws.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a circular weaving machine controller capable of self-cleaning, which comprises a controller box body, a plurality of electric appliance elements are arranged in the controller box body, an intelligent touch screen is arranged on the front side surface of the controller box body, a plurality of ventilation slots are arranged in the left side wall of the controller box body, and the ventilation slots are arranged in the controller box body. A filter screen is fixedly arranged in each ventilation slot; cleaning rollers moving up and down are arranged on the left side wall of the controller box body, a driving mechanism used for driving the two cleaning rollers is arranged on the controller box body, a rotating assembly used for driving the cleaning rollers to rotate is arranged on the left side wall of the controller box body, and the cleaning rollers rotate while moving up and down; therefore, the bristles can clean the flying catkins attached to the filter screen, and the situation that the flying catkins block the filter screen, and heat generated when the electric appliance element works cannot be dissipated through the ventilation grooves is avoided.
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Description

Technical Field

[0001] The utility model relates to a circular loom, in particular to a circular loom controller capable of self-cleaning. Background Art

[0002] The circular loom controller is the core control unit of a modern circular loom, responsible for coordinating mechanical components, optimizing the production process and ensuring product quality. Ventilation slots are usually provided on the housing of the circular loom controller to ensure heat dissipation and ventilation of the electrical components inside the controller.

[0003] During the production of woven bags by the circular loom, flying fluffs will be generated. To prevent the flying fluffs from entering the interior of the circular loom controller through the ventilation slots, filter screens for blocking the flying fluffs are usually arranged in the ventilation slots. However, after long-term use, the flying fluffs will cover the surface of the filter screens, thereby reducing the heat dissipation efficiency inside the circular loom controller.

[0004] In view of the above problems, we propose a circular loom controller capable of self-cleaning. Content of the Utility Model

[0005] The utility model proposes a circular loom controller capable of self-cleaning, which solves the above problems existing in the prior art during use.

[0006] The technical solution of the utility model is realized as follows: A circular loom controller capable of self-cleaning includes a controller box body. A number of electrical components are installed inside the controller box body. An intelligent touch screen is installed on the front side of the controller box body. A number of ventilation slots are opened inside the left side wall of the controller box body, and filter screens are fixedly arranged in the ventilation slots.

[0007] A cleaning roller that moves up and down is arranged on the left side wall of the controller box body. A driving mechanism for driving the two cleaning rollers is arranged on the controller box body, and a rotating assembly for driving the cleaning roller to rotate is arranged on the left side wall of the controller box body.

[0008] The further setting of the utility model is: The driving mechanism includes two lead screws.

[0009] An installation frame is fixedly connected to the upper side of the controller box body. A servo motor for driving the lead screw is installed on the installation frame. The two lead screws are symmetrically connected front and back inside the installation frame.

[0010] Sliding seats that move up and down are threadedly connected to the two lead screws, and the cleaning roller is rotatably connected between the two sliding seats.

[0011] A synchronization component is arranged between the two lead screws.

[0012] A further setting of the present utility model is that the synchronization component includes two synchronization wheels, and the two synchronization wheels are respectively fixedly connected to the upper sides of the two lead screws, and a synchronous belt is commonly connected between the two synchronization wheels.

[0013] A further setting of the present utility model is that the rotation component includes a rack, and the rack is fixedly arranged on the left side wall of the controller box body;

[0014] A gear is fixedly connected to the rotating shaft on one side of the cleaning roller, and the gear meshes with the rack.

[0015] A further setting of the present utility model is that protective covers are symmetrically arranged on the front and back of the left side wall of the controller box body, and the two lead screws are respectively rotatably connected in the two protective covers.

[0016] A further setting of the present utility model is that bristles are fixedly arranged on the curved side wall of the cleaning roller.

[0017] A further setting of the present utility model is that an anti-static coating is applied to the surface of the controller box body.

[0018] In summary, the beneficial effects of the present utility model are as follows:

[0019] When the sliding seat drives the overall up and down movement of the cleaning roller, the gear rotates under the drive of the rack, so that the cleaning roller rotates while moving up and down, enabling the bristles to clean the flying flocs adhering to the filter screen, avoiding the blockage of the filter screen by flying flocs, and preventing the heat generated when the electrical components work from dissipating through the ventilation slots;

[0020] The two lead screws simultaneously drive the cleaning roller to move up and down, so that the forces on the front and back sides of the cleaning roller are balanced, avoiding one side of the cleaning roller from tilting, ensuring that the bristles can comprehensively clean the filter screen while effectively delaying the wear of the cleaning roller and the lead screws, thereby extending their service lives. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0022] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 It is a schematic diagram of the structure of the cleaning roller in the present utility model.

[0024] Numbers in the figure: 11, controller box; 12, smart touch screen; 13, ventilation slot; 14, filter; 15, cleaning roller; 16, screw rod; 17, mounting bracket; 18, servo motor; 19, synchronous wheel; 20, synchronous belt; 21, slide; 22, rack; 23, gear; 24, protective cover; 25, brush. DETAILED DESCRIPTION

[0025] The following will be combined with the attached embodiment of the utility model Figure 1-2 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] like Figures 1 to 2 As shown, a self-cleaning circular loom controller includes a controller box 11, and a plurality of electrical components (not shown in the figure) are installed in the controller box 11. The surface of the controller box 11 is coated with an antistatic coating to prevent flying catkins from being adsorbed on the surface of the controller box 11 through static electricity, thereby avoiding electrostatic breakdown of the electrical components in the controller box 11, thereby achieving the purpose of protecting the electrical components. A smart touch screen 12 is installed on the front side of the controller box 11. The smart touch screen 12 adopts the Internet of Things technology, and can realize the permanent storage of the names of employees and the output of each shift, and automatically calculate the weft density coefficient and the real-time weft density root number and gram weight, so that the self-cleaning circular loom controller can automatically calculate the Bluetooth weft completion value, thereby accurately controlling the main engine speed, and the automatic meter reading solution is more mature and feasible.

[0028] Furthermore, a plurality of ventilation slots 13 are provided in the left side wall of the controller box 11, and filters 14 are fixed in the ventilation slots 13 to prevent flying catkins generated during the operation of the circular loom from entering the controller box 11 through the ventilation slots 13 and causing malfunction of the electrical components in the controller box 11.

[0029] An installation frame 17 is installed on the upper side of the controller box body 11. Two lead screws 16 are symmetrically connected in the left - right, front - back directions within the installation frame 17. Fixedly connected to the upper sides of the two lead screws 16 are synchronous pulleys 19. A synchronous belt 20 is commonly connected between the two synchronous pulleys 19. And a servo motor 18 for driving one side of the lead screw 16 is installed on the installation frame 17. When the servo motor 18 drives the lead screw 16 on one side to rotate, the synchronous belt 20 drives the synchronous pulley 19 on the other lead screw 16 to rotate, thereby driving the other lead screw 16 to rotate synchronously.

[0030] Moreover, sliding seats 21 that move up and down are threadedly connected to both of the two lead screws 16. A cleaning roller 15 is rotatably connected between the two sliding seats 21. When the two lead screws 16 rotate synchronously, the two sliding seats 21 drive the cleaning roller 15 to move up and down synchronously.

[0031] Furthermore, a rack 22 is fixedly provided on the left - hand side wall of the controller box body 11. A gear 23 that meshes with the rack 22 is fixedly connected to a rotating shaft on one side of the cleaning roller 15. And bristles 25 are fixedly provided on the curved side wall of the cleaning roller 15. When the two sliding seats 21 drive the cleaning roller 15 to move up and down, the tooth surface of the rack 22 faces right, so that the cleaning roller 15 can rotate clockwise, thereby improving the cleaning effect. The gear 23 rotates under the action of the rack 22, so that the cleaning roller 15 can rotate self - synchronously while moving up and down. During the rotation of the cleaning roller 15, the bristles 25 carry away the flying fluffs adhered to the filter screen 14, preventing the flying fluffs from blocking the filter screen 14 and enabling the electrical components in the controller box body 11 to dissipate heat.

[0032] In addition, protective covers 24 are symmetrically arranged on the left - hand side wall of the controller box body 11 in the front - back direction. The two lead screws 16 are respectively rotatably connected within the two protective covers 24, thereby reducing the entanglement of flying fluffs on the surfaces of the two lead screws 16 and causing operating failures.

[0033] It should be noted that the terms used in the present invention, such as: "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as limiting the protection scope of the present invention.

[0034] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A self-cleaning circular loom controller, comprising a controller housing (11), wherein a plurality of electrical components are installed in the controller housing (11), characterized in that: An intelligent touch screen (12) is installed on the front side of the controller box (11); a plurality of ventilation slots (13) are provided in the left side wall of the controller box (11); and filters (14) are fixedly provided in the ventilation slots (13); A cleaning roller (15) that moves up and down is arranged on the left side wall of the controller housing (11), a driving mechanism for driving the two cleaning rollers (15) is arranged on the controller housing (11), and a rotating assembly for driving the cleaning rollers (15) to rotate is arranged on the left side wall of the controller housing (11); The rotating assembly comprises a rack (22), and the rack (22) is fixedly arranged on the left side wall of the controller box (11); A gear (23) is fixedly connected to a rotating shaft on one side of the cleaning roller (15), and the gear (23) is meshed with the rack (22).

2. A self-cleaning circular loom controller according to claim 1, characterized in that: The driving mechanism comprises two screw rods (16); A mounting frame (17) is fixedly connected to the upper side of the controller box (11), a servo motor (18) for driving the screw rod (16) is mounted on the mounting frame (17), and the two screw rods (16) are symmetrically connected to the mounting frame (17) in a front-to-back manner; The two screw rods (16) are both threadedly connected to a sliding seat (21) that moves up and down, and the cleaning roller (15) is rotatably connected between the two sliding seats (21); A synchronization component is provided between the two screw rods (16).

3. A self-cleaning circular loom controller according to claim 2, characterized in that: The synchronization component comprises two synchronization wheels (19), the two synchronization wheels (19) are respectively fixedly connected to the upper sides of the two screw rods (16), and a synchronization belt (20) is commonly connected between the two synchronization wheels (19).

4. A self-cleaning circular loom controller according to claim 2, characterized in that: A protective cover (24) is symmetrically arranged on the left side wall of the controller box (11) in a front-to-back manner, and the two screw rods (16) are rotatably connected to the two protective covers (24) respectively.

5. A self-cleaning circular loom controller according to claim 1, characterized in that: Bristles (25) are fixedly arranged on the curved side wall of the cleaning roller (15).

6. A self-cleaning circular loom controller according to claim 1, characterized in that: The surface of the controller box (11) is coated with an antistatic coating.