Yarn high-efficiency energy-saving dyeing machine without color difference
By setting up multiple separated dyeing areas in the dyeing cylinder of the yarn dyeing machine, equipped with independent temperature controllers and circulators, combined with intelligent controllers, the problems of high energy consumption, low dyeing efficiency and difficult to control color difference in traditional yarn dyeing machines are solved, and high-efficiency, energy-saving, chromatic dyeing is achieved, improving product quality and reducing production costs.
Patent Information
- Application Number
- CN202421469938.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-26
AI Technical Summary
Traditional yarn dyeing machines have problems such as high energy consumption, low dyeing efficiency and difficult to control color difference, which affects the quality and efficiency of yarn dyeing.
A yarn efficient energy-saving chromatic difference-free dyeing machine is designed. By providing multiple separated dyeing areas in the dyeing cylinder, each dyeing area is equipped with an independent temperature controller and a circulator, combined with an intelligent controller to ensure consistency of dyeing conditions.
It has achieved energy consumption reduction, dyeing efficiency improvement and colorless dyeing during the yarn dyeing process, improved product quality and reduced production costs, and provided support for the sustainable development of the textile industry.
Smart Images

Figure CN223017187U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of yarn dyeing, and particularly to an energy-efficient and color-difference-free yarn dyeing machine. Background Art
[0002] Currently, yarn dyeing machines play an important role in the textile industry. However, traditional yarn dyeing machines have problems such as high energy consumption, low dyeing efficiency, and difficulty in controlling color difference, which seriously affect the quality and efficiency of yarn dyeing.
[0003] At present, most of the common yarn dyeing machines on the market adopt traditional dipping methods. This method not only consumes a large amount of energy, but also is prone to color difference during the dyeing process, affecting product quality. Therefore, traditional yarn dyeing machines have technical defects such as high energy consumption, low dyeing efficiency, and difficulty in controlling color difference, which increase production costs and limit the improvement of product quality.
[0004] Therefore, the present application proposes an energy-efficient and color-difference-free yarn dyeing machine. Utility Model Content
[0005] An energy-efficient and color-difference-free yarn dyeing machine proposed by the present application is used to solve the problems mentioned in the above background art. By providing multiple separated dyeing areas in the dyeing cylinder body, each dyeing area is equipped with an independent temperature controller and circulator to ensure the consistency of dyeing conditions in each area. Thus, color difference is eliminated, and further, energy consumption during yarn dyeing is reduced, and dyeing efficiency is improved. At the same time, color difference-free yarn dyeing is ensured, further improving product quality and reducing production costs. Therefore, through the combined application of multiple separated dyeing areas and intelligent controllers, this technology can significantly reduce energy consumption during yarn dyeing, improve dyeing efficiency, and ensure color difference-free yarn dyeing. This not only improves product quality but also reduces production costs, providing strong support for the sustainable development of the textile industry and greatly enhancing the practicality of the device.
[0006] To achieve the above object, the present application adopts the following technical solutions:
[0007] An energy-efficient and color-difference-free yarn dyeing machine includes a cylinder body. Multiple dyeing areas are arranged inside the cylinder body. Two fixing plates are fixedly connected to the outside of the cylinder body. An intelligent controller is fixedly connected to the outside of the cylinder body. The intelligent controller includes a display screen and a control module. The display screen is arranged on the surface of the intelligent controller, and the control module is arranged inside the intelligent controller.
[0008] As a preferred embodiment, a temperature controller is arranged inside each dyeing area, and each temperature controller is electrically connected to the intelligent controller;
[0009] By equipping each dyeing area with an independent temperature controller, the consistency of dyeing conditions in each area is ensured, thereby eliminating color difference, reducing energy consumption during the yarn dyeing process, improving dyeing efficiency, and enhancing the practicality of the device.
[0010] As a preferred embodiment, a circulator is provided inside each of the dyeing areas, and each circulator is electrically connected to the intelligent controller;
[0011] By equipping each dyeing area with an independent circulator, colorless difference in yarn dyeing is ensured, further improving product quality and reducing production costs, thus enhancing the practicality of the device.
[0012] As a preferred embodiment, power components are fixedly connected to the outsides of the two fixing plates. The power components include electric telescopic rods. The two electric telescopic rods are both fixedly connected to the outsides of the fixing plates. The telescopic ends of the two electric telescopic rods are both fixedly connected with U-shaped blocks. Movable blocks are rotatably connected to the inner sides of the two U-shaped blocks;
[0013] By driving the U-shaped block to move away from the fixing plate through the telescopic end of the electric telescopic rod, driving force is achieved, thereby enhancing the practicality of the device.
[0014] As a preferred embodiment, frame components are fixedly connected to the sides of the two movable blocks away from the U-shaped blocks. The frame components include U-shaped frames and connecting frames. One of the U-shaped frames is fixedly connected to the side of the movable block away from the U-shaped block, and the other U-shaped frames are fixedly connected to each other through the connecting frames. Two fixing frames are fixedly connected to the bottom of each U-shaped frame and located inside the dyeing area, and a plurality of support rods are fixedly connected between every two fixing frames;
[0015] By moving the support rods back and forth, up and down, and left and right inside the dyeing area, the uniformity of yarn dyeing on the support rods is improved, further enhancing the dyeing effect, thereby enhancing the practicality of the device.
[0016] As a preferred embodiment, a sliding component is provided inside the cylinder body. The sliding component includes a sliding groove and a roller. Each sliding groove is provided inside the cylinder body, and a roller is slidably connected to the inside of each sliding groove, and each roller is rotatably connected to the U-shaped frame;
[0017] Under the action of the driving force, the roller slides downward in the sliding groove, causing the support rod to extend deeper into the dyeing area. When the telescopic end of the electric telescopic rod drives the U-shaped block to move towards the fixing plate, at this time the roller will slide upward in the sliding groove, causing the support rod to move upward from bottom to top inside the dyeing area, thereby enhancing the practicality of the device.
[0018] The beneficial effects of this application:
[0019] 1. The high-efficiency energy-saving and color-difference-free yarn dyeing machine has multiple separated dyeing areas in the dyeing cylinder body. Each dyeing area is equipped with an independent temperature controller and a circulator to ensure the consistency of dyeing conditions in each area. Thus, color difference is eliminated. Furthermore, energy consumption during the yarn dyeing process is reduced, and dyeing efficiency is improved. At the same time, color-difference-free yarn dyeing is ensured, further enhancing product quality and reducing production costs. Therefore, through the combined application of multiple separated dyeing areas and intelligent controllers, this technology can significantly reduce energy consumption during the yarn dyeing process, improve dyeing efficiency, and ensure color-difference-free yarn dyeing. This not only enhances product quality but also reduces production costs, providing strong support for the sustainable development of the textile industry and greatly enhancing the practicality of the device.
[0020] 2. When the yarn is dyed with this high-efficiency energy-saving and color-difference-free yarn dyeing machine, the telescopic end of the electric telescopic rod drives the U-shaped block to move away from the fixed plate. At this time, the roller slides downward in the chute, causing the support rod to extend deeper into the dyeing area. When the telescopic end of the electric telescopic rod drives the U-shaped block to move towards the fixed plate, the roller will slide upward in the chute at this time, causing the support rod to move upward from the bottom in the dyeing area. Thus, the support rod moves back and forth, up and down, and left and right in the dyeing area, thereby improving the uniformity of yarn dyeing on the support rod, further enhancing the dyeing effect, and greatly enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a main schematic diagram of the device of this application;
[0022] Figure 2 It is an internal top view schematic diagram of the device of this application;
[0023] Figure 3 For this application Figure 1 The enlarged view at A in it.
[0024] Reference numerals in the figure: 1, cylinder body; 2, dyeing area; 3, intelligent controller; 31, display screen; 32, control module; 4, temperature controller; 5, circulator; 6, fixed plate; 7, power assembly; 71, electric telescopic rod; 72, U-shaped block; 73, movable block; 8, sliding assembly; 81, chute; 82, roller; 9, frame assembly; 91, U-shaped frame; 92, connecting frame; 93, fixed frame; 94, support rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments.
[0026] Reference Figures 1-3 , a highly efficient, energy-saving and color difference-free yarn dyeing machine, which includes a cylinder body 1. Multiple dyeing areas 2 are arranged inside the cylinder body 1, and two fixing plates 6 are fixedly connected to the outside of the cylinder body 1.
[0027] A smart controller 3 is fixedly connected to the outside of the cylinder body 1. The smart controller 3 includes a display screen 31 and a control module 32. The display screen 31 is arranged on the surface of the smart controller 3, and the control module 32 is arranged inside the smart controller 3; the dyeing machine is also equipped with a smart controller 3. The control module 32 arranged inside the smart controller 3 can automatically adjust the temperature, dye concentration and dyeing time of each dyeing area according to parameters such as the material and color requirements of the yarn, so as to realize an efficient and energy-saving dyeing process. Therefore, through the precise control of the smart controller 3, efficient, energy-saving and color difference-free dyeing of the yarn is realized.
[0028] A temperature controller 4 is arranged inside each dyeing area 2, and each temperature controller 4 is electrically connected to the smart controller 3; by equipping each dyeing area 2 with an independent temperature controller 4, the consistency of the dyeing conditions in each area is ensured, thereby eliminating color differences, and further reducing the energy consumption during the yarn dyeing process and improving the dyeing efficiency, thus enhancing the practicality of the device.
[0029] A circulator 5 is arranged inside each dyeing area 2, and each circulator 5 is electrically connected to the smart controller 3; by equipping each dyeing area 2 with an independent circulator 5, color difference-free yarn dyeing is ensured, further improving the product quality and reducing the production cost, thus enhancing the practicality of the device.
[0030] Power components 7 are fixedly connected to the outside of the two fixing plates 6. The power components 7 include electric telescopic rods 71. The two electric telescopic rods 71 are both fixedly connected to the outside of the fixing plates 6. The telescopic ends of the two electric telescopic rods 71 are both fixedly connected with U-shaped blocks 72. Movable blocks 73 are rotatably connected to the inner sides of the two U-shaped blocks 72; by driving the U-shaped blocks 72 to move away from the fixing plates 6 through the telescopic ends of the electric telescopic rods 71, driving force is realized, thus enhancing the practicality of the device.
[0031] On one side of the two movable blocks 73 away from the U-shaped block 72, a frame assembly 9 is fixedly connected. The frame assembly 9 includes a U-shaped frame 91 and a connecting frame 92. One of the U-shaped frames 91 is fixedly connected to the side of the movable block 73 away from the U-shaped block 72, and the other U-shaped frames 91 are fixedly connected through the connecting frame 92. At the bottom of each U-shaped frame 91 and located within the dyeing area 2, two fixing frames 93 are fixedly connected. Between every two fixing frames 93, a plurality of support rods 94 for carrying yarn are fixedly connected in parallel. The length of the support rod 94 is adapted to the transverse width of the dyeing area 2. By moving the support rod 94 back and forth, up and down, and left and right within the dyeing area 2, the uniformity of yarn dyeing on the support rod 94 is improved, further enhancing the dyeing effect, thereby improving the practicality of the device.
[0032] A sliding assembly 8 is arranged inside the cylinder body 1. The sliding assembly 8 includes a sliding groove 81 and a roller 82. Each sliding groove 81 is arranged inside the cylinder body 1, and a roller 82 is slidably connected inside each sliding groove 81, and each roller 82 is rotatably connected to the U-shaped frame 91. Under the action of the driving force, the roller 82 slides downward in the sliding groove 81, causing the support rod 94 to extend deeper into the dyeing area 2. When the telescopic end of the electric telescopic rod 71 drives the U-shaped block 72 to move towards the fixing plate 6, at this time, the roller 82 will slide upward in the sliding groove 81, causing the support rod 94 to move upward from bottom to top within the dyeing area 2, thereby improving the practicality of the device.
[0033] Working principle: By providing a plurality of separated dyeing areas 2 inside the dyeing cylinder body 1, each dyeing area 2 is equipped with an independent temperature controller 4 and a circulator 5 to ensure the consistency of dyeing conditions in each area, thereby eliminating color differences, reducing energy consumption during the yarn dyeing process, improving dyeing efficiency, ensuring colorless difference in yarn dyeing, further enhancing product quality, and reducing production costs.
[0034] The dyeing machine is also equipped with an intelligent controller 3. The control module 32 set inside the intelligent controller 3 can automatically adjust the temperature, dye concentration, and dyeing time of each dyeing area according to parameters such as the material and color requirements of the yarn, realizing an efficient and energy-saving dyeing process. Therefore, through the precise control of the intelligent controller 3, high-efficiency, energy-saving, and colorless difference dyeing of yarn is achieved.
[0035] Through the combined application of a plurality of separated dyeing areas 2 and the intelligent controller 3, this technology can significantly reduce energy consumption during the yarn dyeing process, improve dyeing efficiency, and ensure colorless difference in yarn dyeing. This not only enhances product quality but also reduces production costs, providing strong support for the sustainable development of the textile industry.
[0036] When the yarn is dyed, the electric telescopic rod 71 is started, and the U-shaped block 72 is driven by the telescopic end of the electric telescopic rod 71 to move away from the fixed plate 6. At this time, the roller 82 slides downward in the chute 81, so that the support rod 94 extends deeper into the dyeing area 2. When the telescopic end of the electric telescopic rod 71 drives the U-shaped block 72 to move towards the fixed plate 6, the roller 82 will slide upward in the chute 81 at this time, so that the support rod 94 moves upward from bottom to top in the dyeing area 2. Thus, the support rod 94 moves back and forth, up and down, and left and right in the dyeing area 2, thereby improving the uniformity of the yarn dyeing on the support rod 94 and further improving the dyeing effect.
[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application, according to the technical solution and the inventive concept of the present application, makes equivalent substitutions or changes, and should be covered by the protection scope of the present application.
Claims
1. A yarn high-efficiency energy-saving color-difference dyeing machine, comprising a cylinder (1), characterized in that: A plurality of dyeing areas (2) are arranged inside the cylinder body (1); two fixing plates (6) are fixedly connected to the outside of the cylinder body (1); an intelligent controller (3) is fixedly connected to the outside of the cylinder body (1); the intelligent controller (3) comprises a display screen (31) and a control module (32); the display screen (31) is arranged on the surface of the intelligent controller (3); and the control module (32) is arranged inside the intelligent controller (3).
2. A yarn high-efficiency energy-saving color-difference dyeing machine according to claim 1, characterized in that: A temperature controller (4) is provided inside each dyeing area (2), and each temperature controller (4) is electrically connected to the intelligent controller (3).
3. The yarn high-efficiency energy-saving color-difference dyeing machine according to claim 1, characterized in that: A circulator (5) is provided inside each of the dyeing areas (2), and each of the circulators (5) is electrically connected to the intelligent controller (3).
4. The yarn high-efficiency energy-saving color-difference dyeing machine according to claim 1, characterized in that: The outsides of the two fixed plates (6) are fixedly connected to a power assembly (7), the power assembly (7) comprising an electric telescopic rod (71), the two electric telescopic rods (71) are fixedly connected to the outside of the fixed plate (6), the telescopic ends of the two electric telescopic rods (71) are fixedly connected to a U-shaped block (72), and the inner sides of the two U-shaped blocks (72) are rotatably connected to a movable block (73).
5. The high-efficiency and energy-saving color-difference-free yarn dyeing machine according to claim 4, characterized in that: The two movable blocks (73) are fixedly connected to a frame assembly (9) on one side away from the U-shaped block (72), and the frame assembly (9) comprises a U-shaped frame (91) and a connecting frame (92), wherein one of the U-shaped frames (91) is fixedly connected to the side of the movable block (73) away from the U-shaped block (72), and the other U-shaped frames (91) are fixedly connected to each other via the connecting frame (92), and the bottom of each U-shaped frame (91) and located in the dyeing area (2) is fixedly connected to two fixed frames (93), and a plurality of support rods (94) are fixedly connected between each two fixed frames (93).
6. The yarn high-efficiency energy-saving color-difference dyeing machine according to claim 5, characterized in that: A sliding assembly (8) is arranged inside the cylinder body (1), and the sliding assembly (8) comprises a sliding groove (81) and a roller (82). Each sliding groove (81) is arranged inside the cylinder body (1), and each sliding groove (81) is slidably connected to a roller (82), and each roller (82) is rotatably connected to the U-shaped frame (91).