Regulating valve with energy-saving function

By using a driving motor in the regulating valve to drive the gear and rack edge rotation and drive the baffle page to change the diameter of the medium pipe, the problem of existing regulating valves that need to frequently replace pipes when facing different flow changes is solved, and the flexibility of flow regulation and energy consumption are achieved.

CN223019437UActive Publication Date: 2025-06-24JINGJIANG BOYANG PURIFICATION EQUIP CO LTD
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Patent Information

Application Number
CN202422390409.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-06-24
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

When faced with different flow changes, existing regulating valves need to frequently replace medium pipes of different diameters, resulting in increased wear and uneven flow velocity, which in turn increases the pressure loss and energy consumption of the system.

Method used

A control valve with energy-saving function is designed, and a driving motor is used to drive the driving gear and rack edge to mesh and rotate, and the baffle page is driven to rotate through the gear ring, changing the diameter of the medium pipe to adjust the fluid flow.

Benefits of technology

It realizes automatic adjustment of the diameter of the medium pipeline according to flow changes, reduces the cumbersomeness of frequently changing pipes, reduces resistance loss and energy consumption, and improves the flexibility and response capabilities of the regulating valve.

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Abstract

The utility model relates to the technical field of valves, in particular to a regulating valve with an energy-saving function, which comprises a valve body, a medium pipeline is arranged inside the valve body, the medium pipeline is communicated with the inside of the valve body, two sides of the valve body are fixedly connected with supporting seats, and the supporting seats are fixedly connected with supporting rings through supporting rods. The driving motor is used for driving the driving gear to rotate, the driving gear rotates to drive the rack edge to conduct meshing rotation, the rack edge rotates to drive the gear ring to rotate, when the gear ring rotates, the gear ring sequentially drives the baffle hinge to rotate with the connecting shaft as the fulcrum, and when the baffle hinge rotates, the end of the baffle hinge is gradually folded or stretched towards the medium pipeline. The flow or flow velocity of fluid passing through the medium pipeline can be changed, adaptive adjustment can be made according to needs when different flow changes are faced, the complexity of frequently replacing medium pipelines with different calibers is avoided, the resistance loss and energy consumption in the medium pipelines are reduced, and the flexibility and response capacity of the whole adjusting valve are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to a regulating valve with an energy-saving function. Background Art

[0002] A regulating valve is a valve used to control the flow rate, pressure and temperature of a fluid, and is usually used in a fluid control system during industrial production. The regulating valve adjusts the flow rate and pressure of the fluid by changing the opening degree of the valve, so as to achieve the control of the fluid system.

[0003] The regulating valve is usually installed on a pipeline for adjustment. In the existing connection and use of the regulating valve and the pipeline, since the caliber of the pipeline is relatively fixed, and the flow rate and velocity of the fluid passing through the pipeline are inconsistent. When the flow rate is large, it is necessary to expand the inlet caliber, and when the flow rate is small, it is necessary to reduce the inlet caliber. Therefore, it is necessary to frequently change the caliber of the pipeline to adapt to the fluid flow rate. Frequent replacement will cause wear of the regulating valve, and when the fluid flow rate passes through an inappropriate pipeline, the flow velocity of the fluid in the pipeline will be uneven. The place with too fast flow velocity will increase the resistance, resulting in the generation of eddy currents and flow losses, thereby increasing the overall pressure loss of the system. The regulating valve requires a larger pressure difference to achieve the same flow rate adjustment, resulting in too large an opening degree, and thus increasing the energy consumption. Content of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and to propose a regulating valve with an energy-saving function.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A regulating valve with an energy-saving function includes a valve body. A medium pipeline is arranged inside the valve body, and the medium pipeline is communicated with the inside of the valve body. Support seats are fixedly connected to both sides of the valve body. The support seats are fixedly connected with a support ring through support rods. A chute is opened on the inner wall of the support ring. A gear ring is slidably connected in the chute. A connecting shaft is fixedly connected to the inner bottom of the support ring. The end of the connecting shaft is connected with a baffle page. Tooth edges are opened on the outer wall of the baffle page, and the tooth edges are meshed with the gear ring.

[0007] Preferably, a support column is fixedly connected to the support seat on the right side of the valve body. A driving motor is arranged at the end of the support column. The output end of the driving motor is connected with a driving gear. A rack edge is opened on the outer wall of the gear ring, and the rack edge is meshed with the driving gear.

[0008] Preferably, an electric cylinder is arranged on the side wall of the valve body through a connecting frame. The output end of the electric cylinder is connected with a driving rod, and the end of the driving rod is connected with a connecting handle.

[0009] Preferably, a circular hole is formed on the side of the connecting handle away from the driving rod. A connecting rod is arranged in the circular hole. One end of the connecting rod penetrates through the support seat and extends into the interior of the valve body and is fixedly connected with a support clamping plate. A valve flap is arranged in the support clamping plate.

[0010] The beneficial effects of the present utility model are as follows:

[0011] The driving motor drives the driving gear to rotate. The rotation of the driving gear drives the rack edge to engage and rotate. When the rack edge rotates, it drives the gear ring to rotate. When the gear ring rotates, it drives the baffle flap to rotate successively with the connecting shaft as the fulcrum. When the baffle flap rotates, its end gradually closes or extends towards the medium pipeline, which can change the flow rate or flow velocity of the fluid passing through the medium pipeline, is beneficial for making adaptive adjustments according to needs in the face of different flow rate changes, avoids the cumbersome process of frequently replacing medium pipelines with different calibers, reduces the resistance loss and energy consumption in the medium pipeline, and improves the flexibility and response ability of the entire regulating valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 FIG. 1 is a schematic diagram of the overall structure of a regulating valve with an energy-saving function proposed by the present utility model;

[0013] Figure 2 FIG. 2 is a schematic diagram of the connection structure between the medium pipeline and the baffle flap of a regulating valve with an energy-saving function proposed by the present utility model;

[0014] Figure 3 FIG. 3 is a schematic diagram of the connection structure between the electric cylinder and the valve flap of a regulating valve with an energy-saving function proposed by the present utility model.

[0015] In the figure:

[0016] 1, valve body; 2, medium pipeline; 3, support seat; 4, support rod; 5, support ring; 6, gear ring; 7, connecting shaft; 8, baffle flap; 9, support column; 10, driving motor; 11, driving gear; 12, rack edge; 13, connecting frame; 14, electric cylinder; 15, driving rod; 16, connecting handle; 17, connecting rod; 18, support clamping plate; 19, valve flap. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0018] The content not described in detail in this specification belongs to the prior art well known to those skilled in the art.

[0019] All the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.

[0020] Embodiment:

[0021] Refer to Figures 1-3 , a control valve with energy-saving function, which includes a valve body 1. A medium pipeline 2 is arranged inside the valve body 1, and the medium pipeline 2 is communicated with the inside of the valve body 1. Support seats 3 are fixedly connected to both sides of the valve body 1. The support seats 3 are fixedly connected with a support ring 5 through a support rod 4. A chute is opened on the inner wall of the support ring 5, and a gear ring 6 is slidably connected in the chute. A connecting shaft 7 is fixedly connected to the inner bottom of the support ring 5, and the end of the connecting shaft 7 is connected with a baffle page 8. Tooth edges are opened on the outer wall of the baffle page 8, and the tooth edges are meshed with the gear ring 6.

[0022] A support column 9 is fixedly connected to the support seat 3 on the right side of the valve body 1. A driving motor 10 is arranged at the end of the support column 9. The output end of the driving motor 10 is connected with a driving gear 11. A rack edge 12 is opened on the outer wall of the gear ring 6, and the rack edge 12 is meshed with the driving gear 11.

[0023] An electric cylinder 14 is arranged on the side wall of the valve body 1 through a connecting frame 13. The output end of the electric cylinder 14 is connected with a driving rod 15, and the end of the driving rod 15 is connected with a connecting handle 16.

[0024] A circular hole is opened on one side of the connecting handle 16 away from the driving rod 15. A connecting rod 17 is arranged in the circular hole. One end of the connecting rod 17 penetrates through the support seat 3 and extends into the inside of the valve body 1 and is fixedly connected with a support clamping plate 18. A valve page 19 is arranged in the support clamping plate 18.

[0025] In this embodiment, when it is necessary to adjust the size of the fluid flow rate, when the required adjusted fluid flow rate is smaller than the volume of the medium pipeline 2, first start the driving motor 10 to drive the driving gear 11 to rotate. When the driving gear 11 rotates, it drives the rack edge 12 to engage and rotate. When the rack edge 12 rotates, it drives the gear ring 6 to rotate clockwise. When the gear ring 6 rotates, it drives the baffle page 8 to rotate successively with the connecting shaft 7 as the fulcrum. While the baffle page 8 rotates, its end gradually shrinks and closes towards the center of the medium pipeline 2, thereby blocking the caliber of the medium pipeline 2 and changing the caliber of the fluid flow passing through the medium pipeline 2. When the flow rate is too large, reverse start the driving motor 10 to drive the driving gear 11 to rotate, and repeat the above operations in reverse, so that the baffle page 8 moves outward with the connecting shaft 7 as the fulcrum. At this time, the caliber of the fluid flow passing through the medium pipeline 2 increases, so as to effectively control the fluid flow rate, and can make adaptive adjustments according to different flow rate changes as needed, improving the flexibility and response ability of the entire system. At the same time, it avoids the cumbersome process of frequently replacing medium pipelines 2 with different calibers, reduces the resistance loss in the medium pipeline 2, reduces the system pressure, and reduces the energy consumption in the system.

[0026] Furthermore, when the fluid enters the valve body 1 through the medium pipeline 2, start the electric cylinder 14 at this time. When the electric cylinder 14 operates, it pushes the driving rod 15 upward. While the driving rod 15 moves upward, it drives one end of the connecting handle 16 to rotate counterclockwise with the support seat 3 as the fulcrum. Thus, when the connecting handle 16 rotates, it drives the connecting rod 17 to rotate. When the connecting rod 17 rotates, it can make the support clamp 18 drive the valve page 19 to flip, so as to further adjust the fluid flow rate passing through the valve body 1.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more, unless otherwise specifically defined.

[0029] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

Claims

1. A regulating valve with energy-saving function, comprising a valve body (1), characterized in that: A medium pipeline (2) is arranged inside the valve body (1), and the medium pipeline (2) is communicated with the inside of the valve body (1). Support seats (3) are fixedly connected to both sides of the valve body (1), and the support seats (3) are fixedly connected to a support ring (5) via a support rod (4). A slide groove is provided on the inner wall of the support ring (5), and a gear ring (6) is slidably connected in the slide groove. A connecting shaft (7) is fixedly connected to the inner bottom of the support ring (5), and a baffle leaf (8) is connected to the end of the connecting shaft (7). A toothed edge is provided on the outer wall of the baffle leaf (8), and the toothed edge is meshingly connected to the gear ring (6).

2. The regulating valve with energy-saving function according to claim 1, characterized in that: A support column (9) is fixedly connected to a support seat (3) located on the right side of the valve body (1); a drive motor (10) is arranged at the end of the support column (9); an output end of the drive motor (10) is connected to a drive gear (11); an outer wall of the gear ring (6) is provided with a rack edge (12); the rack edge (12) is meshingly connected to the drive gear (11).

3. The regulating valve with energy-saving function according to claim 1, characterized in that: An electric cylinder (14) is provided on the side wall of the valve body (1) via a connecting frame (13); an output end of the electric cylinder (14) is connected to a driving rod (15); and an end of the driving rod (15) is connected to a connecting handle (16).

4. The regulating valve with energy-saving function according to claim 3, characterized in that: A circular hole is formed on a side of the connecting handle (16) away from the driving rod (15), a connecting rod (17) is arranged in the circular hole, one end of the connecting rod (17) passes through the support seat (3) and extends to the inside of the valve body (1) and is fixedly connected to a supporting clamping plate (18), and a valve leaf (19) is arranged in the supporting clamping plate (18).