Automatic control five-way valve equipment

By designing automatic control of five-way valve equipment, using the motor-driven rotating mechanism and valve plate combination, the problems of inconvenient operation, slow response speed and low control accuracy of traditional manual valves during multi-path switching are solved, intelligent switching and precise control are achieved, and production efficiency and sealing performance are improved.

CN223019501UActive Publication Date: 2025-06-24智慧式有限公司
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Patent Information

Application Number
CN202421661176.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-24
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

Traditional manual valves have problems such as inconvenient operation, slow response speed and low control accuracy during multi-path switching, which is difficult to meet the needs of industrial automation for intelligent and precise control.

Method used

An automatic control five-way valve device is designed, using a rotating mechanism driven by a motor, and through the combination of fixed valve plates, rotary valve plates and transverse channels, automatic control and precise switching of fluid transmission is achieved.

Benefits of technology

It realizes intelligent switching and precise control of valve channels, improves production efficiency, reduces labor costs, and enhances sealing performance. It is suitable for a variety of occasions where precision flow distribution and switching is required.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to automatic control five-way valve equipment, and aims to provide intelligent valve channel switching equipment driven by a motor so as to improve the operation convenience and the fluid control accuracy, and the equipment comprises a valve body, at least one inlet, a plurality of outlets, a power mechanism and a rotating mechanism, a fixed valve plate and a rotary valve plate are arranged in the rotating mechanism, and the rotary valve plate is controlled by a motor to rotate, so that different channels are selectively communicated; a plurality of independent vertical channels are formed in the valve body, and the rotary valve plate is provided with a built-in transverse channel so that directional transmission of fluid can be achieved. The equipment is particularly suitable for operation application needing accurate flow distribution and switching, and the working efficiency and the working speed are greatly improved through intelligent control.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve control, and particularly to an automatic control five-way valve device. Technical Background

[0002] With the improvement of industrial automation level, the intelligent and precise control of valves has become increasingly important. Traditional manual valves often have problems such as inconvenient operation, slow response speed, and low control accuracy during multi-channel switching. Using valve plates for channel water inlet and outlet control has also replaced the traditional spherical control switch of ball valves. Therefore, the purpose of the utility model is to provide an automatic control five-way valve device, which realizes the intelligent switching and precise control of valve channels through motor drive. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an automatic control five-way valve device, which can realize the automatic control of fluid transmission, improve production efficiency, and reduce labor costs.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] An automatic control five-way valve device includes a valve body, at least one inlet and multiple outlets, and also includes a power mechanism and a rotating mechanism. The rotating mechanism is provided with a fixed valve plate, a fixed valve plate sealing ring, a rotating valve plate, a rotating valve plate gasket, a rotating handle and a handle sealing ring. Among them, the inlet is installed at the bottom of the valve body, multiple outlets and the rotating mechanism are arranged above the valve body, and the power mechanism is connected and installed above the rotating mechanism. A motor is arranged in the power mechanism, and the motor drives the rotating valve plate to rotate by rotating the rotating handle, so as to selectively connect the required channels.

[0006] Further, a plurality of vertical channels are constructed inside the valve body, and these vertical channels are independently connected to different outlets.

[0007] Further, the rotating mechanism is installed at the upper position of the valve body. The fixed valve plate is directly connected and installed to the upper opening of the vertical channel. A fixed valve plate sealing ring is provided at the bottom of the fixed valve plate to ensure sealing. The rotating valve plate is installed above the fixed valve plate. A rotating valve plate gasket is arranged at the top of the rotating valve plate, and a rotating handle is arranged above the rotating valve. Handle sealing rings are assembled at both ends of the rotating handle.

[0008] Further, a transverse channel is arranged inside the rotating valve plate. One end of the transverse channel corresponds to the vertical channel of the inlet, and the other end is butted against the vertical channel of any one of the outlets to realize the directional transmission of fluid.

[0009] Furthermore, the power mechanism is installed above the rotating mechanism. The rotating handle is connected to the motor, and the motor drives the rotating handle to rotate through a coupling. The motor itself is installed on a motor bracket, while the sensor is installed above the coupling and fixed by a sensor bracket to detect and control the working state of the motor, thus realizing the intelligent control of the valve.

[0010] Furthermore, the vertical channels are evenly distributed in the valve body to ensure uniform pressure distribution when the fluid passes through, reducing energy loss.

[0011] Furthermore, the shape and size of the horizontal channels are optimized to minimize the resistance when the fluid passes through, improving the flow efficiency of the valve.

[0012] The motor adopts a high-efficiency and low-noise design to ensure stable and reliable operation of the valve with low noise.

[0013] The sensor is connected to the control system and can real-time feedback the position information of the rotating valve plate to achieve precise control of the valve.

[0014] Through the above technical solutions, other features and advantages of the present utility model will be described in detail in the subsequent specific implementation part. The advantages are as follows:

[0015] 1. Using the valve plate to control the water inlet and outlet of the channel replaces the traditional spherical control switch of the ball valve, thus achieving more precise control.

[0016] The design of the vertical channels and horizontal channels makes the fluid transmission smoother and reduces energy loss.

[0017] It is made of corrosion-resistant and high-pressure-resistant materials, suitable for a variety of fluid media, and meets the usage requirements of different working occasions.

[0018] The automatic control five-way valve device of the present utility model realizes the intelligent switching of the valve channels through the rotating mechanism driven by the motor, improves the working efficiency, enhances the sealing performance, ensures the precise control of fluid transmission, is suitable for a variety of occasions requiring precise flow distribution and switching, and has high practicability and market value. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the following specific implementation, they are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the drawings:

[0020] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0021] Figure 2 is a three-dimensional sectional structural schematic diagram of the present utility model;

[0022] Figure 3 is a schematic exploded view of the present utility model;

[0023] Explanation of reference numerals

[0024] 10. Valve body; 9. Outlet; 16. Inlet; 30. Power mechanism; 20. Rotating mechanism; 27. Fixed valve plate; 23. Valve cover; 24. Valve body seal ring; 28. Fixed valve plate seal ring; 21. Rotating valve plate; 26. Rotating valve plate gasket; 25. Rotating handle; 210. Handle seal ring; 34. Motor; 17. Vertical channel; 18. Horizontal channel; 32. Coupling; 31. Inductor; 33. Motor bracket; 35. Inductor bracket. Specific embodiments

[0025] The following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for the purpose of illustration and explanation of the present utility model, and are not intended to limit the present utility model.

[0026] In the present utility model, unless otherwise stated, the orientation terms such as "upper, lower, left, right" are usually defined by the direction of the drawing surface of the accompanying drawings, and "inner, outer" refer to the inner and outer of the relevant components. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should also be noted that unless otherwise clearly defined and limited, the terms "set" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside the component. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] The present utility model provides an automatic control five-way valve device. Please refer to Figure 1 - Figure 3 , which includes a valve body 10, at least one inlet 16 and a plurality of outlets 9, and also includes a power mechanism 30 and a rotating mechanism 20. The rotating mechanism 20 is provided with a fixed valve plate 27, a fixed valve plate seal ring 28, a rotating valve plate 21, a rotating valve plate gasket 26, a rotating handle 25 and a handle seal ring 210. Among them, the inlet 16 is installed at the bottom of the valve body 10, a plurality of outlets 9 and the rotating mechanism 20 are arranged above the valve body, and the power mechanism 30 is connected and installed above the rotating mechanism 20. The power mechanism 30 is provided with a motor 34. The motor 34 drives the rotating valve plate 21 to rotate by rotating the rotating handle 25, so as to selectively connect the required channels;

[0029] In this embodiment, the housing of the valve body 10 is provided with outlets 9 on all four sides, an inlet 16 is provided at the bottom of the valve body 10, and a plurality of independent vertical channels 17 are provided inside the valve body 10. The lower end of at least one vertical channel is connected to the inlet 16, and the lower ends of the remaining vertical channels 17 are respectively connected to the corresponding outlets 9; inside the valve body, the upper end of each vertical channel 17 is connected to a fixed valve plate 27, and the valve plate is designed with a plurality of round holes. Each round hole is independently connected to the upper end of the vertical channel 17 below, and a fixed valve plate sealing ring 28 is provided at the connection to prevent leakage during fluid transportation; above the fixed valve plate 27, a rotating valve plate 21 is provided, and a sealing ring is provided at the connection between the fixed valve plate 27 and the rotating valve plate 21, similarly preventing leakage during fluid transportation; inside the rotating valve plate 21, a transverse channel 18 is provided. The transverse channel 18 is a channel with the radius of the rotating valve plate 21 as the dimension. One end of the transverse channel 18 is centrally connected to the round hole of the fixed valve plate 27 below, and this round hole is connected to the vertical channel 17 leading to the inlet, while the other end of the transverse channel 18 can correspond to any vertical channel 17 when the rotating valve plate 21 rotates. By rotating the rotating valve plate 21, the transverse channel 18 can be corresponded to different vertical channels 17, thereby controlling the flow direction of the fluid.

[0030] In this embodiment, all the outlet 9 joints are designed in the shape of a flare, which can be correspondingly connected to the external pipeline and has stability. Other tooth shapes that can stabilize the external pipeline can also be designed, and the outlet joints with design stability can be adjusted according to needs.

[0031] In this embodiment, a valve cover 23 is provided at the upper end of the valve body 10, and a valve body sealing ring 24 is provided at the connection between the valve body 10 and the valve cover 23, which can prevent external leakage during liquid transportation; a rotating valve plate 21 is embedded inside the valve cover 23. A rotating valve plate gasket 26 is provided between the top of the rotating valve plate 21 and the top of the valve cover 23. A rotating handle 25 is provided at the center position of the top of the valve cover 23. The lower end of the rotating handle 25 is connected to the rotating valve plate 21 inside the lower part of the valve cover 23. The rotating handle 25 is provided with a rotating handle sealing ring 22. An electric motor 34 is connected above the rotating handle 25. A coupling 32 is provided above the electric motor. An inductor 31 is connected and installed above the coupling, which can monitor the position of the rotating valve plate 21 at any time to ensure accurate control of the switching channel; a motor bracket 33 is provided at the lower end of the electric motor 34 for support, and the motor bracket 33 is fixed on the valve cover 23. The rotating valve plate 21 is rotated by the power provided by the electric motor 34, so that the transverse channel 18 is correspondingly connected to the required transverse channel 17 below, thereby realizing fluid transportation; the electric motor 34 has low operating noise and high driving efficiency to ensure the operation stability and environmental adaptability during valve switching.

[0032] In this embodiment, the whole device is made of corrosion-resistant and high-pressure-resistant materials, is suitable for a variety of fluid media, and meets the use requirements of different working occasions.

[0033] The preferred embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solution of the present utility model, and these simple modifications all fall within the protection scope of the present utility model.

[0034] In addition, it should be noted that, among the various specific technical features described in the above specific embodiments, without conflict, they can be combined in any appropriate manner. To avoid unnecessary repetition, the present utility model will not separately describe various possible combination manners.

[0035] Furthermore, any combination can be made among various different embodiments of the present utility model, as long as it does not violate the idea of the present utility model, and it should equally be regarded as the content disclosed by the present utility model.

Claims

1. An automatic control five-way valve device, characterized in that: The invention comprises a valve body (10), at least one inlet (16) and a plurality of outlets (9), and also comprises a power mechanism (30) and a rotating mechanism (20), wherein the rotating mechanism (20) is provided with a fixed valve disc (27), a fixed valve disc sealing ring (28), a rotating valve disc (21), a rotating valve disc gasket (26), a rotating handle (25) and a handle sealing ring (210); wherein the inlet (16) is installed at the bottom of the valve body (10), a plurality of outlets (9) and the rotating mechanism (20) are arranged above the valve body, and the power mechanism (30) is connected to and installed above the rotating mechanism (20), and the power mechanism (30) is installed above the rotating mechanism (20), and the power mechanism (30) is installed above the rotating mechanism (20). A motor (34) is arranged inside the mechanism (30), and the motor (34) drives the rotary valve plate (21) to rotate by rotating the handle (25), thereby selectively connecting the required channel; a plurality of vertical channels (17) are constructed inside the valve body (10), and each of these vertical channels (17) is independently connected to a different outlet (9); a transverse channel (18) is arranged inside the rotary valve plate (21), and one end of the transverse channel (18) corresponds to the vertical channel (17) of the inlet, and the other end is connected to the vertical channel of any one of the outlets to achieve directional transmission of the fluid.

2. The automatic control five-way valve device according to claim 1, characterized in that: The rotating mechanism (20) is installed at an upper position of the valve body (10), and the fixed valve plate (27) is directly connected to the upper opening of the vertical channel (17). A fixed valve plate sealing ring (28) is provided at the bottom of the fixed valve plate (27) to ensure sealing. A rotating valve plate (21) is installed above the fixed valve plate (27), and a rotating valve plate gasket (26) is provided on the top of the rotating valve plate (21). A rotating handle (25) is provided on the rotating valve plate (21), and rotating handle sealing rings (210) are installed at both ends of the rotating handle (25).

3. The automatic control five-way valve device according to claim 1, characterized in that: The power mechanism (30) is installed above the rotating mechanism (20), the rotating handle (25) is connected to the motor (34), and the motor (34) drives the rotating handle (25) to rotate through the coupling (32); the motor (34) itself is installed on the motor bracket (33), and the sensor (31) is installed above the coupling (32) and fixed by the sensor bracket (35) to detect and control the working state of the motor (34) to realize intelligent control of the valve.

4. The automatic control five-way valve device according to claim 1, characterized in that: The vertical channels (17) are evenly distributed in the valve body (10) to ensure that the pressure of the fluid is evenly distributed when passing through the valve body, thereby reducing energy loss.

5. The automatic control five-way valve device according to claim 3, characterized in that: The sensor (31) is connected to the control system and can provide real-time feedback of the position information of the rotary valve plate (21), thereby achieving precise control of the valve.

6. An automatic control five-way valve device according to any one of claims 1 to 5, characterized in that: The whole equipment is made of corrosion-resistant and high-pressure resistant materials. It is suitable for a variety of fluid media and can meet the use requirements of different working occasions.