Solar heat collector panel

By optimizing the design of key components of the solar collector panel, the problems of low heat collection efficiency, poor insulation, poor structure and difficult maintenance are solved, and the effects of efficient heat collection, good insulation, compact structure and easy maintenance are achieved, which is in line with the social development trend of energy conservation and emission reduction.

CN223020563UActive Publication Date: 2025-06-24DAQING TUOCHEN TECH CO LTD
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Patent Information

Application Number
CN202421674196.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-24
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The heat collector plate design of existing solar collectors is sensitive to the incident angle of sunlight, with limited heat absorption area, and the material's absorption and emission of the solar spectrum are not ideal, resulting in low heat collection efficiency; the insulation layer design is unreasonable, the heat loss is serious, the structure is not compact, the installation is complicated, and the maintenance is difficult.

Method used

Optimize the structure and layout of key components such as heat collecting plates, heat exchange boxes, insulation layers, heat conduction plates and heat exchange tubes, adopt multi-layer insulation design, use heat conduction plates and heat exchange tubes to improve heat transfer efficiency, adopt a compact structural design and easy-to-install fixing method, and set up a medium replacement tube on the side of the heat exchange box for maintenance.

Benefits of technology

The goals of efficient heat collection, good heat insulation, compact structure and easy maintenance have been achieved, the solar heat collection efficiency has been improved, the dependence on traditional energy has been reduced, and it is in line with the social development trend of energy conservation and emission reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

A solar heat collector panel relates to the technical field of heat collectors and is characterized in that a heat exchange box body is fixedly arranged on the lower side of a heat collection plate, a heat exchange cavity is formed in the heat exchange box body, and an upper heat preservation layer is fixedly arranged in the heat exchange cavity and located below the heat collection plate; the multiple heat conduction pieces penetrate through the upper heat preservation layer and the heat exchange box body, one ends of the heat conduction pieces are located in the heat collection plate, the other ends of the heat conduction pieces are located in the heat exchange cavity, and the heat exchange pipes are laid on the lower side of the upper heat preservation layer and distributed between the heat conduction pieces. The lower heat preservation layer is fixedly arranged on the inner side of the heat exchange box body and located below the heat exchange pipe, the heat exchange cavity between the upper heat preservation layer and the lower heat preservation layer is filled with the heat exchange medium, and the rear fixing plate is fixedly arranged on the lower side of the heat exchange box body. The solar water heater achieves the purposes of efficient heat collection, good heat preservation, compact structure and easy maintenance. And meanwhile, the renewable energy solar energy is utilized for heat energy conversion, and dependence on traditional energy is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of collectors, and specifically relates to a solar collector panel. Background Art

[0002] The continuous growth of global energy consumption and the gradual depletion of fossil fuel resources have prompted governments and research institutions around the world to actively seek sustainable energy solutions. As one of the renewable energy sources, solar energy has become a research hotspot due to its clean, pollution-free and almost infinite characteristics. Among various solar energy utilization technologies, solar collectors are particularly crucial. They capture solar radiation and convert it into heat energy to provide energy support for building heating, hot water supply, industrial production processes, etc. However, although existing solar collectors have achieved certain results in applications, they generally have the following deficiencies:

[0003] The heat collection plates of traditional solar collectors usually adopt flat or simple curved surface designs, with limited heat absorption areas and being relatively sensitive to the incident angle of sunlight, resulting in low heat collection efficiency. In addition, the absorption rate and emissivity of existing heat collection plate materials for the solar spectrum are not ideal enough to fully utilize solar radiation energy.

[0004] In the design of traditional solar collectors, the insulation layer often only covers part of the area, and the thermal conductivity of the insulation material is relatively high, resulting in serious heat loss at night or on cloudy days. At the same time, the aging and shrinkage of the insulation layer will also reduce its insulation effect. The structural designs of many solar collectors are not compact enough, with large volumes and complex installations, increasing transportation and installation costs. In addition, some collectors lack flexible installation methods and are difficult to adapt to the characteristics of different buildings and sites. Solar collectors need to be regularly cleaned and maintained during use to ensure heat collection efficiency. However, the designs of some collectors are not conducive to these operations, such as the surface of the heat collection plate is not easy to clean and it is difficult to replace components. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a solar collector panel. By optimizing the structures and layouts of key components such as the heat collection plate, heat exchange box body, insulation layer, heat conduction sheet, heat exchange pipe, etc., the goals of efficient heat collection, good heat preservation, compact structure and easy maintenance are achieved. At the same time, renewable energy solar energy is used for heat energy conversion, reducing the dependence on traditional energy sources, helping to reduce environmental pollution and energy consumption, and conforming to the current social development trend of energy conservation and emission reduction.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0007] A solar collector panel, characterized in that: it includes a heat collecting plate, a heat exchange box body, an upper heat insulation layer, a heat conduction sheet, a heat exchange pipe, a lower heat insulation layer, a heat exchange medium and a rear fixing plate. The heat exchange box body is fixedly arranged on the lower side of the heat collecting plate. A heat exchange cavity is arranged inside the heat exchange box body. The upper heat insulation layer is fixedly arranged inside the heat exchange cavity and below the heat collecting plate. A plurality of heat conduction sheets are arranged, and the heat conduction sheets penetrate through the upper heat insulation layer and the heat exchange box body. One end of the heat conduction sheet is inside the heat collecting plate and the other end is inside the heat exchange cavity. The heat exchange pipe is laid on the lower side of the upper heat insulation layer and distributed between the heat conduction sheets. The lower heat insulation layer is fixedly arranged on the inner side of the heat exchange box body and below the heat exchange pipe. The heat exchange medium is filled in the heat exchange cavity between the upper heat insulation layer and the lower heat insulation layer, and the heat exchange medium is located between the heat exchange pipe and the heat conduction sheet. The rear fixing plate is fixedly arranged on the lower side of the heat exchange box body and below the lower heat insulation layer.

[0008] In a preferred technical solution, there is one heat exchange pipe and it is distributed in an S shape. Both ends of the heat exchange pipe penetrate through the heat exchange box body and extend to the outer side of the heat exchange box body. The two ends of the heat exchange pipe are respectively a water inlet pipe and a water outlet pipe. A medium replacement pipe leading to the heat exchange medium is also arranged on the side of the heat exchange box body.

[0009] In a preferred technical solution, the heat exchange medium is oil or water.

[0010] In a preferred technical solution, the cross section of the heat conduction sheet is in an I shape. The upper end of the I-shaped heat conduction sheet is inside the heat collecting plate, and the lower end of the I-shaped heat conduction sheet is inside the heat exchange medium.

[0011] In a preferred technical solution, a bent hanging plate is fixedly arranged on the lower side of the rear fixing plate. A fastening screw hole is arranged on the bent hanging plate, and a fastening screw is connected inside the fastening screw hole through a thread.

[0012] In a preferred technical solution, the heat exchange box body is fixedly connected to the heat collecting plate and the rear fixing plate respectively through fasteners.

[0013] The present utility model provides a solar collector panel. It has the following beneficial effects:

[0014] Efficient heat collection: The solar energy is absorbed by the heat collecting plate and converted into heat energy. The heat is effectively transferred to the heat exchange medium by the heat conduction sheet, and then the heat is transferred to water or other fluids through the heat exchange pipe, realizing efficient heat collection.

[0015] Good heat insulation performance: The design of the upper heat insulation layer and the lower heat insulation layer effectively prevents heat dissipation, ensures the minimum loss of heat energy during the transfer process, and improves the overall thermal efficiency.

[0016] Compact structure and convenient installation: The utility model adopts designs such as rear fixing plates and bent hanging plates, making the entire solar collector panel structure compact and facilitating installation and maintenance.

[0017] Easy to maintain: A medium replacement pipe is provided on the side of the heat exchange box body, facilitating the replacement or maintenance of the heat exchange medium 7 (such as oil or water), and ensuring the long-term stable operation of the system.

[0018] Widely applicable: The utility model can utilize solar energy to heat water or other fluids, and is applicable to various occasions such as household heating, hot water supply, and industrial heat energy requirements, with good market application prospects.

[0019] Environmental protection and energy saving: It uses the renewable energy of solar energy for heat energy conversion, reduces the dependence on traditional energy, helps reduce environmental pollution and energy consumption, and conforms to the current social development trend of energy conservation and emission reduction. It has practical significance. Description of the drawings

[0020] Figure 1 It is a schematic structural diagram of the utility model;

[0021] Figure 2 It is a schematic structural diagram of the utility model;

[0022] Figure 3 It is a front view structural schematic diagram of the utility model;

[0023] Figure 4 It is the utility model Figure 3 A-A cross-sectional structural schematic diagram;

[0024] Figure 5 It is a schematic structural diagram of the cooperation between the heat exchange pipe and the heat exchange box body of the utility model;

[0025] In the figure: 1, heat collecting plate; 2, heat exchange box body; 3, upper heat insulation layer; 4, heat conduction sheet; 5, heat exchange pipe; 6, lower heat insulation layer; 7, heat exchange medium; 8, rear fixing plate; 9, medium replacement pipe; 10, bent hanging plate; 11, fastening screw hole; 12, fastening screw; 21, heat exchange cavity; 51, water inlet pipe; 52, water inlet pipe. Specific implementation manners

[0026] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the utility model.

[0027] Please refer toFigures 1-5

[0028] A solar collector panel, comprising a heat collecting plate 1, a heat exchange box body 2, an upper heat insulation layer 3, a heat conduction sheet 4, a heat exchange pipe 5, a lower heat insulation layer 6, a heat exchange medium 7 and a rear fixing plate 8. The heat exchange box body 2 is fixedly arranged on the lower side of the heat collecting plate 1. A heat exchange cavity 21 is arranged inside the heat exchange box body 2. The upper heat insulation layer 3 is fixedly arranged inside the heat exchange cavity 21 and below the heat collecting plate 1. A plurality of heat conduction sheets 4 are provided, and the heat conduction sheets 4 penetrate through the upper heat insulation layer 3 and the heat exchange box body 2. One end of the heat conduction sheet 4 is located inside the heat collecting plate 1 and the other end is located inside the heat exchange cavity 21. The heat exchange pipe 5 is laid on the lower side of the upper heat insulation layer 3 and distributed between the heat conduction sheets 4. The lower heat insulation layer 6 is fixedly arranged inside the heat exchange box body 2 and below the heat exchange pipe 5. The heat exchange medium 7 is filled in the heat exchange cavity 21 between the upper heat insulation layer 3 and the lower heat insulation layer 6, and the heat exchange medium 7 is located between the heat exchange pipe 5 and the heat conduction sheet 4. The rear fixing plate 8 is fixedly arranged on the lower side of the heat exchange box body 2 and below the lower heat insulation layer 6.

[0029] There is one heat exchange pipe 5 and it is distributed in an S shape. Both ends of the heat exchange pipe 5 penetrate through the heat exchange box body 2 and extend to the outer side part of the heat exchange box body 2. The two ends of the heat exchange pipe 6 are respectively a water inlet pipe 51 and a water outlet pipe 52. A medium replacement pipe 9 leading to the heat exchange medium 7 is also arranged on the side part of the heat exchange box body 2. The heat exchange medium 7 is oil or water.

[0030] The cross section of the heat conduction sheet 4 is in an I shape. The upper end of the I-shaped heat conduction sheet 4 is located inside the heat collecting plate 1, and the lower end of the I-shaped heat conduction sheet 4 is located inside the heat exchange medium 7. A bent hanging plate 10 is fixedly arranged on the lower side of the rear fixing plate 8. A fastening screw hole 11 is arranged on the bent hanging plate 10, and a fastening screw 12 is connected inside the fastening screw hole 11 through threads. The heat exchange box body 2 is fixedly connected with the heat collecting plate 1 and the rear fixing plate 8 respectively through fasteners.

[0031] In the present utility model, when sunlight shines on the heat collecting plate 1, the heat collecting plate 1 absorbs solar energy and converts it into heat energy. The heat conduction sheet 4 transfers the heat from the heat collecting plate 1 to the heat exchange medium 7. The heat exchange pipe 5 transfers the heat to the water in the heat exchange pipe 5 through the heat exchange medium 7 (such as oil or water), thereby realizing the collection of heat. The lower heat insulation layer 6 and the upper heat insulation layer 3 play a heat insulation role to prevent heat dissipation.

[0032] The utility model uses solar energy to heat water or other fluids for household or industrial use. In the utility model, the solar collector panel comprises a plurality of components, such as a heat collecting plate 1, a heat exchange box body 2, an upper heat insulation layer 3, a heat conduction sheet 4, a heat exchange pipe 5, a lower heat insulation layer 6, a heat exchange medium 7 and a rear fixing plate 8, etc. These components cooperate together to achieve the effective collection and utilization of solar energy. Heat collecting plate 1: used for absorbing sunlight and converting it into heat energy. Heat exchange box body 2: fixedly arranged on the lower side of the heat collecting plate 1, with a heat exchange cavity 21 arranged inside, used for accommodating the heat exchange medium 7 and other components. The upper heat insulation layer 3 plays a heat insulation role. The heat conduction sheet 4 is used for transferring heat from the heat collecting plate 1 to the heat exchange medium 7. The heat exchange pipe 5 is used for transferring heat to the water in the heat exchange pipe 5 through the heat exchange medium 7. The lower heat insulation layer 6 plays a heat insulation role. The heat exchange medium 7 is oil or water, used for transferring heat. The rear fixing plate 8 plays a role in fixing and installation.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variant thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation. An element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A solar collector panel, characterized in that: The heat exchange box (2) comprises a heat collecting plate (1), a heat exchange box (2), an upper insulation layer (3), a heat conduction sheet (4), a heat exchange tube (5), a lower insulation layer (6), a heat exchange medium (7) and a rear fixing plate (8), wherein the heat exchange box (2) is fixedly arranged on the lower side of the heat collecting plate (1), a heat exchange cavity (21) is arranged inside the heat exchange box (2), the upper insulation layer (3) is fixedly arranged inside the heat exchange cavity (21) and is located below the heat collecting plate (1), a plurality of heat conduction sheets (4) are arranged and the heat conduction sheets (4) pass through the upper insulation layer (3) and the heat exchange box (2), and one end of the heat conduction sheet (4) is located The heat exchanger (1) is located inside the heat collecting plate (1) and the other end is located in the heat exchange cavity (21); the heat exchange tube (5) is laid on the lower side of the upper insulation layer (3) and distributed between the heat conduction sheets (4); the lower insulation layer (6) is fixedly arranged on the inner side of the heat exchange box (2) and located below the heat exchange tube (5); the heat exchange medium (7) is filled in the heat exchange cavity (21) between the upper insulation layer (3) and the lower insulation layer (6) and the heat exchange medium (7) is located between the heat exchange tube (5) and the heat conduction sheet (4); the rear fixing plate (8) is fixedly arranged on the lower side of the heat exchange box (2) and located below the lower insulation layer (6).

2. A solar thermal collector panel according to claim 1, characterized in that: The heat exchange tube (5) is one and is distributed in an S shape. Both ends of the heat exchange tube (5) extend through the heat exchange box (2) to the outer side of the heat exchange box (2). Both ends of the heat exchange tube (6) are respectively a water inlet pipe (51) and a water outlet pipe (52). The side of the heat exchange box (2) is also provided with a medium replacement pipe (9) leading to the heat exchange medium (7).

3. A solar thermal collector panel according to claim 1, characterized in that: The heat exchange medium (7) is oil or water.

4. A solar thermal collector panel according to claim 1, characterized in that: The cross section of the heat conduction sheet (4) is I-shaped, the upper end of the I-shaped heat conduction sheet (4) is located in the heat collecting plate (1), and the lower end of the I-shaped heat conduction sheet (4) is located in the heat exchange medium (7).

5. A solar thermal collector panel according to claim 1, characterized in that: A bent hanging plate (10) is fixedly arranged on the lower side of the rear fixing plate (8), a fastening screw hole (11) is arranged on the bent hanging plate (10), and a fastening screw (12) is threadedly connected to the inner side of the fastening screw hole (11).

6. A solar thermal collector panel according to claim 1, characterized in that: The heat exchange box (2) is fixedly connected to the heat collecting plate (1) and the rear fixing plate (8) respectively by fasteners.