Metal sheet neglected loading detection device for plastic assembly cover
By designing a detection device including a conveyor belt, induction device and air blowing head, the problem of missing metal sheet detection in the production of plastic assembled cover is solved, efficient detection and automatic removal are achieved, and production efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422023802.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
During the production process of plastic assembly cover, it is difficult to efficiently detect whether metal sheets are missing, and to promptly remove the missing plastic assembly cover.
A detection device including a flat conveyor belt, a collection box, a first induction device (photoelectric switch), a second induction device (metal detector), a blower head and a main control unit are designed. The device transmits the plastic assembly cover through the conveyor belt, detects the metal sheet using the induction device, and blows the leaked plastic assembly cover into the collection box through the air blow head.
It realizes efficient detection of whether the plastic assembly cover is missing metal sheets, and can automatically remove the missing plastic assembly cover, improving the efficiency and accuracy of the production process.
Smart Images

Figure CN223022408U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a detection device for missing installation of metal sheets on a plastic assembly cover. Background Art
[0002] Some plastic assembly covers are internally provided with metal sheets. During the production process, it is necessary to detect whether the metal sheets are missing from the plastic assembly covers, and it is necessary to promptly remove the plastic assembly covers with missing metal sheets. Therefore, it is necessary to design a detection device for missing installation of metal sheets on a plastic assembly cover. Summary of the Invention
[0003] In order to detect whether the metal sheets are missing from the plastic assembly covers and remove the plastic assembly covers with missing metal sheets, the utility model provides a detection device for missing installation of metal sheets on a plastic assembly cover, including: a flat conveyor belt extending in the left-right direction and used for conveying plastic assembly covers, a collection box arranged on the front side of the conveyor belt, with an open top, the top not higher than the top surface of the conveyor belt and used for receiving plastic assembly covers with missing metal sheets, a vertical plate arranged on the rear side of the conveyor belt and facing the collection box, a first induction device arranged at the front end of the vertical plate, above the top surface of the conveyor belt and used for sensing plastic assembly covers, a second induction device arranged directly above the conveyor belt, facing the vertical plate and used for sensing metal sheets in plastic assembly covers, a blowing head arranged at the front end of the vertical plate, above the top surface of the conveyor belt, close to the first induction device and used for blowing the plastic assembly covers with missing metal sheets into the collection box, an air supply pipe externally connected to the rear end of the vertical plate and communicated with the blowing head, an air supply device communicated with the blowing head through the air supply pipe, a blowing solenoid valve arranged on the air supply pipe, and a main control unit electrically connected to the first induction device, the second induction device, and the blowing solenoid valve respectively.
[0004] Preferably, the top of the collection box is flush with the top surface of the conveyor belt.
[0005] Preferably, it further includes a U-shaped enclosure extending upward from the top of the collection box with a notch facing the vertical plate.
[0006] Preferably, the first induction device is close to the top surface of the conveyor belt.
[0007] Preferably, it further includes a cross plate arranged directly above the conveyor belt and supporting the second induction device, and a telescopic cylinder arranged at the front end of the vertical plate, with the telescopic end connected to the rear end of the cross plate and used for driving the cross plate to lift.
[0008] Preferably, the blowing head is close to the top surface of the conveyor belt.
[0009] Preferably, the first induction device is a photoelectric switch.
[0010] Preferably, the second induction device is a metal detector.
[0011] The advantages and beneficial effects of the present utility model are as follows: A metal sheet missing detection device for a plastic assembly cover is provided, which can detect whether the metal sheet is missing from the plastic assembly cover and can remove the plastic assembly cover with the missing metal sheet.
[0012] The present utility model also has the following characteristics:
[0013] The notch extending upward from the top of the collection box of the present utility model faces the U-shaped enclosure of the vertical plate, which can prevent the plastic assembly cover from flying over the collection box and prevent the plastic assembly cover from falling outside the collection box.
[0014] The second sensing device of the present utility model is supported by a horizontal plate, and the horizontal plate is supported by a telescopic cylinder; the telescopic cylinder can drive the second sensing device to lift and lower through the horizontal plate so as to adjust the vertical gap between the second sensing device and the top surface of the conveyor belt, so that the vertical gap is adapted to the thickness of the plastic assembly cover (so that the vertical gap can allow the plastic assembly cover to pass through). BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] The following combines the drawings and embodiments to further describe the specific embodiments of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.
[0017] The specific technical solutions implemented by the present utility model are as follows:
[0018] As Figure 1As shown in the figure, a metal sheet missing detection device for a plastic assembly cover includes: a horizontal conveyor belt 1 extending in the left-right direction and used for conveying the plastic assembly cover 9, a collection box 2 provided on the front side of the conveyor belt 1 with an open top and a top surface flush with the top surface of the conveyor belt 1 and used for receiving the plastic assembly cover 9 missing the metal sheet, a vertical plate 3 provided on the rear side of the conveyor belt 1 and facing the collection box 2, a U-shaped enclosure 21 extending upward from the top of the collection box 2 with a notch facing the vertical plate 3, a first induction device 4 provided at the front end of the vertical plate 3, above the top surface of the conveyor belt 1, close to the top surface of the conveyor belt 1 and used for sensing the plastic assembly cover 9, a second induction device 5 provided directly above the conveyor belt 1 and facing the vertical plate 3 and used for sensing the metal sheet in the plastic assembly cover 9, a cross plate 6 provided directly above the conveyor belt 1 and supporting the second induction device 5, a telescopic cylinder 7 provided at the front end of the vertical plate 3 with a telescopic end connected to the rear end of the cross plate 6 and used for driving the cross plate 6 to lift and lower, a blowing head 81 provided at the front end of the vertical plate 3, above the top surface of the conveyor belt 1, close to the top surface of the conveyor belt 1, close to the first induction device 4 and used for blowing the plastic assembly cover 9 missing the metal sheet into the collection box 2, an air supply pipe 82 externally connected to the rear end of the vertical plate 3 and communicating with the blowing head 81, an air supply device communicating with the blowing head 81 through the air supply pipe 82, a blowing solenoid valve provided on the air supply pipe 82, and a main control unit electrically connected to the first induction device 4, the second induction device 5, and the blowing solenoid valve respectively; the first induction device 4 is a photoelectric switch; the second induction device 5 is a metal detector.
[0019] The working principle of the metal sheet missing detection device for the plastic assembly cover of the present utility model includes:
[0020] Place the plastic assembly cover 9 on the top surface of the conveyor belt 1 and convey it at intervals in the left-right direction; when a certain plastic assembly cover 9 is conveyed between the vertical plate 3 and the collection box 2, the first induction device 4 (photoelectric switch) senses the plastic assembly cover 9 and uploads a first induction signal to the main control unit; and the second induction device 5 (metal detector) senses the metal sheet in the plastic assembly cover 9 and uploads a second induction signal to the main control unit; if the plastic assembly cover 9 is missing the metal sheet, the second induction device 5 (metal detector) does not upload a second induction signal to the main control unit; the main control unit controls the blowing solenoid valve to open only when it receives the first induction signal and does not receive the second induction signal; and when the blowing solenoid valve is open, the air supply device supplies air to the blowing head 81 through the air supply pipe 82, and then the blowing head 81 blows out gas to blow the plastic assembly cover 9 missing the metal sheet into the collection box 2; the plastic assembly cover 9 not missing the metal sheet can pass normally;
[0021] The U-shaped enclosure 21 extending upward from the top of the collection box 2 with a notch facing the vertical plate 3 can prevent the plastic assembly cover 9 from flying over the collection box 2 and prevent the plastic assembly cover 9 from falling outside the collection box 2;
[0022] The second induction device 5 is supported by a horizontal plate 6, and the horizontal plate 6 is supported by a telescopic cylinder 7; the telescopic cylinder 7 can drive the second induction device 5 to move up and down through the horizontal plate 6 so as to adjust the vertical gap between the second induction device 5 and the top surface of the conveyor belt 1, so that the vertical gap is adapted to the thickness of the plastic assembly cover 9 (so that the vertical gap can allow the plastic assembly cover 9 to pass through).
[0023] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A device for detecting missing metal sheets of a plastic assembly cover, characterized in that: include: A horizontal conveyor belt extending in the left-right direction and used for conveying plastic assembly covers, a collection box arranged at the front side of the conveyor belt, with an open top and a top not higher than the top surface of the conveyor belt and used for receiving plastic assembly covers with missing metal sheets, a vertical plate arranged at the rear side of the conveyor belt and directly opposite to the collection box, a first sensing device arranged at the front end of the vertical plate, located above the top surface of the conveyor belt and used for sensing the plastic assembly covers, a second sensing device arranged directly above the conveyor belt, directly opposite to the vertical plate and used for sensing the metal sheets in the plastic assembly covers, an air blowing head arranged at the front end of the vertical plate, located above the top surface of the conveyor belt, close to the first sensing device and used for blowing the plastic assembly covers with missing metal sheets into the collection box, an air supply pipe externally connected to the rear end of the vertical plate and connected to the air blowing head, an air supply device connected to the air blowing head through the air supply pipe, an air blowing solenoid valve arranged on the air supply pipe, and a main control unit electrically connected to the first sensing device, the second sensing device and the air blowing solenoid valve, respectively.
2. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: The top of the collecting box is flush with the top surface of the conveyor belt.
3. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: Also includes: The notch extending upward from the top of the collection box faces the U-shaped enclosure of the vertical plate.
4. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: The first sensing device is close to the top surface of the conveyor belt.
5. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: Also includes: A horizontal plate is arranged just above the conveyor belt and supports the second sensing device, and a telescopic cylinder is arranged at the front end of the vertical plate, the telescopic end is connected with the rear end of the horizontal plate and is used to drive the horizontal plate to rise and fall.
6. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: The air blowing head is close to the top surface of the conveyor belt.
7. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: The first sensing device is a photoelectric switch.
8. The metal sheet missing detection device for a plastic assembly cover according to claim 1, characterized in that: The second sensing device is a metal detector.