Integrated terminal direct current charging seat
Through the connection between the integrated molded female terminal and the adapter row, the existing car charging base has been solved, and the problems of cumbersome wiring and low connection reliability are achieved, which has achieved higher conductivity and lower temperature rise, while improving the overall sealing and stability.
Patent Information
- Application Number
- CN202422118807.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The wiring process of existing car charging stands is complicated, and the structural dimensions are fixed after the aluminum row is formed, making it difficult to connect to the charging stands. Multiple welding or crimping reduces the connection reliability, increases the resistivity, and has the potential to increase the temperature rise.
The integrated female terminal is adopted, and the rear end has a conductive row, a bent portion and a wiring post, and is connected to the first adapter row through a screw. The conductive row is placed in the terminal mounting shell. The connection between the terminal and the adapter row is provided with a sheath and a seal, and a second adapter row is provided on the shell cover and is connected to the low-voltage auxiliary power terminal.
It achieves more convenient and fast wiring, good conductivity, low temperature rise, better overall sealing and stability, and more convenient assembly and operation.
Smart Images

Figure CN223023647U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of new energy vehicles, and particularly relates to a DC charging socket for new energy vehicles. Background Art
[0002] An automotive charging socket is an interface on an electric vehicle for connecting a charger. Its structure includes: a mounting panel, a bushing provided at the rear end of the mounting panel, and a DC female terminal, a low-voltage auxiliary power terminal, and a signal terminal provided in the bushing. To achieve lightweight design and cost reduction of the automotive charging socket, an aluminum busbar is usually used for connection at the rear end of the DC female terminal. The disadvantages of the DC female terminal are as follows: 1. After the aluminum busbar is formed, its structural dimensions are relatively fixed, making it difficult to first connect to the charging socket and then install on the vehicle body; 2. If a flexible wire is used to connect the charging socket and the aluminum busbar, multiple welding or crimping operations cannot be avoided, reducing the connection reliability, increasing the resistivity, and posing a potential risk of increased temperature rise. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide an integrated terminal DC charging socket with more convenient wiring.
[0004] To solve the above problems, the technical solution adopted by the utility model includes: a mounting panel, a bushing provided at the rear end of the mounting panel, and a female terminal provided in the bushing, characterized in that: a terminal mounting shell is installed at the rear end of the bushing, and a shell cover covers the terminal mounting shell; a conductive busbar, a bending portion, and a wiring post are integrally formed at the rear end of the female terminal; a screw hole is provided at the end of the wiring post, and a first adapter row is connected by inserting a screw into the screw hole; the conductive busbar is placed inside the terminal mounting shell;
[0005] A sheath is provided at the connection between the wiring post and the first adapter row; an installation hole is provided at the position of the sheath corresponding to the screw; a first end cover is provided on the installation hole; and the sheath is hermetically connected to the terminal mounting shell.
[0006] For the integrated terminal DC charging socket, characterized in that: a second adapter row is provided on the shell cover, and the second adapter row is connected to the low-voltage auxiliary power terminal in the bushing by a wiring screw.
[0007] For the integrated terminal DC charging socket, characterized in that: a pin socket is provided inside the terminal mounting shell, and is connected to the signal terminal in the bushing through the pin socket.
[0008] For the integrated terminal DC charging socket, characterized in that: the first end cover is rotatably connected to the hinge seat of the sheath.
[0009] The integrated terminal DC charging socket is characterized in that: a sealing plug is arranged in the mounting hole, a flange is arranged at the upper end of the sealing plug, and a first buckle for connecting the flange is arranged in the first end cover.
[0010] The integrated terminal DC charging socket is characterized in that: a first sealing ring is arranged on the outer wall of the sheath corresponding to the side of the terminal post, and the sheath is connected to the terminal mounting shell through the first sealing ring. A second sealing ring and a second end cover are arranged on the sheath corresponding to the side of the first adapter row.
[0011] The integrated terminal DC charging socket is characterized in that: a third sealing ring is arranged on the outer wall of the rear end of the female terminal.
[0012] The integrated terminal DC charging socket is characterized in that: a retaining collar is arranged at the front end of the first adapter row. The retaining collar is provided with an inner retaining claw and an outer retaining claw. A retaining groove connected to the inner retaining claw is arranged at the front end of the first adapter row. A clamping platform connected to the outer retaining claw is arranged in the sheath.
[0013] The integrated terminal DC charging socket is characterized in that: the shell cover is connected to the terminal mounting shell through fastening screws, and a fourth sealing ring is arranged between the shell cover and the terminal mounting shell.
[0014] The integrated terminal DC charging socket is characterized in that: a fifth sealing ring for hermetically communicating with the bushing is arranged at the front end of the terminal mounting shell.
[0015] The advantages of the integrated terminal DC charging socket of the present utility model are as follows:
[0016] 1. The rear end of the female terminal is connected to the first adapter row through integrally formed conductive rows and terminal posts, and is fixed by screws. It not only has good conductivity and low temperature rise, but also the installation and replacement of the first adapter row are more convenient;
[0017] 2. The conductive row is installed in the terminal mounting shell. At the same time, a sheath is arranged at the connection of the conductive row and the terminal post. Finally, through multiple seals, end covers and retaining collars arranged on the sheath, the overall sealing performance and stability are better, and at the same time, the overall assembly and the operation of the screws are more convenient.
[0018] The present utility model will be further described below in conjunction with the accompanying drawings of the specification. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front structural schematic diagram of the integrated terminal DC charging socket of the present utility model;
[0020] Figure 2 is a rear structural schematic diagram of the integrated terminal DC charging socket of the present utility model;
[0021] Figure 3 is a cross-sectional view of the integral terminal DC charging socket of the present utility model;
[0022] Figure 4 is a schematic structural view of the DC female terminal assembly of the present utility model;
[0023] Figure 5 is an exploded view of the DC female terminal assembly of the present utility model;
[0024] Figure 6 is a schematic structural view of the sheath of the present utility model;
[0025] Figure 7 is a schematic structural view of the anti-retreat ferrule of the present utility model. Detailed implementation manners
[0026] Referring to Figure 1-7 as shown, the integral terminal DC charging socket of the present utility model includes an installation panel 1, a bushing 2 provided at the rear end of the installation panel 1, and a female terminal 3 provided in the bushing 2. A terminal installation shell 4 is installed at the rear end of the bushing 2, and a shell cover 5 covers the terminal installation shell 4. The terminal installation shell 4 is fixed to the rear end of the bushing 2 by screws. A conductive row 6, a bending portion 7, and a connection post 8 are integrally formed at the rear end of the female terminal 3. A screw hole 9 is provided at the end of the connection post 8, and a first adapter row 11 is connected by inserting a screw rod 10 into the screw hole 9. The conductive row 6 is placed in the terminal installation shell 4, and the conductive row 6 is usually an aluminum row. A sheath 12 is provided at the connection between the connection post 8 and the first adapter row 11. An installation hole 13 is provided at the position of the sheath 12 corresponding to the screw rod 10. A first end cover 14 is provided on the installation hole 13. The sheath 12 is hermetically connected to the terminal installation shell 4. By opening the first end cover 14, the screw rod 10 can be operated. The shell cover 5 is connected to the terminal installation shell 4 by a fastening screw 33, and a fourth sealing ring 34 is provided between the shell cover 5 and the terminal installation shell 4 to achieve a sealed installation.
[0027] Preferably, a second adapter row 15 is provided on the shell cover 5. The second adapter row 15 is connected to the low-voltage auxiliary power terminal 17 in the bushing 2 by a connection screw 16. So as to facilitate the wiring of the low-voltage auxiliary power terminal 17.
[0028] Preferably, a pin socket 18 is provided in the terminal installation shell 4. The pin socket 18 is connected to the signal terminal 19 in the bushing 2. So as to facilitate the wiring of the signal terminal 19.
[0029] Preferably, the first end cover 14 is pivotally connected to the hinge seat 20 of the sheath 12 to facilitate the opening and closing of the first end cover 14. A sealing plug 21 is provided in the mounting hole 13. A flange 22 is provided at the upper end of the sealing plug 21, and a first buckle 23 for connecting the flange 22 is provided in the first end cover 14. So that the sealing plug 21 can be installed in the first end cover 14 and is synchronized with the opening and closing of the first end cover 14 for convenient operation.
[0030] Preferably, a first sealing ring 24 is provided on the outer wall of the sheath 12 corresponding to the side of the terminal post 8, and the sheath 12 is connected to the terminal mounting shell 4 through the first sealing ring 24. A second sealing ring 25 and a second end cover 26 are provided on the sheath 12 corresponding to the side of the first adapter row 11. To achieve the sealing at both ends of the sheath 12. A third sealing ring 27 is provided on the outer wall of the rear end of the female terminal 3 to achieve the sealing between the female terminal 3 and the bushing 2.
[0031] Preferably, a retaining collar 28 is provided at the front end of the first adapter row 11. The retaining collar 28 is provided with an inner retaining claw 29 and an outer retaining claw 30. A retaining groove 31 connected to the inner retaining claw 29 is provided at the front end of the first adapter row 11, and a clamping platform 32 connected to the outer retaining claw 30 is provided in the sheath 12. To prevent the first adapter row 11 from falling out of the sheath 12 through the retaining collar 28.
[0032] Preferably, a fifth sealing ring 35 for sealing communication with the bushing 2 is provided at the front end of the terminal mounting shell 4. To achieve the sealing between the terminal mounting shell 4 and the bushing 2.
[0033] As mentioned above, it does not impose any formal restrictions on the present invention. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to the above-disclosed structure and technical content within the scope of the technical solution of the present invention to form equivalent embodiments of equivalent changes. However, as long as the content does not depart from the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An integrated terminal DC charging stand, comprising a mounting panel (1), a bushing (2) arranged at the rear end of the mounting panel (1), and a female terminal (3) arranged in the bushing (2), characterized in that: The rear end of the bushing (2) is provided with a terminal mounting shell (4) and a shell cover (5) covering the terminal mounting shell (4); the rear end of the female terminal (3) is integrally formed with a conductive row (6), a bent portion (7) and a terminal (8); a screw hole (9) is provided at the end of the terminal (8); a first transfer row (11) is connected by inserting a screw rod (10) into the screw hole (9); and the conductive row (6) is placed in the terminal mounting shell (4); A sheath (12) is provided at the connection between the terminal post (8) and the first adapter row (11); a mounting hole (13) is provided on the sheath (12) at a position corresponding to the screw rod (10); a first end cover (14) is provided on the mounting hole (13); and the sheath (12) is sealedly connected to the terminal mounting shell (4).
2. The integrated terminal DC charging stand according to claim 1, characterized in that: The shell cover (5) is provided with a second adapter row (15), and the second adapter row (15) is connected to the low-voltage auxiliary power terminal (17) in the bushing (2) via a connecting screw (16).
3. The integrated terminal DC charging stand according to claim 1, characterized in that: A pin socket (18) is provided in the terminal installation shell (4) and is connected to a signal terminal (19) in the bushing (2) via the pin socket (18).
4. The integrated terminal DC charging stand according to claim 1, characterized in that: The first end cover (14) is flippably connected to the hinged seat (20) of the sheath (12).
5. The integrated terminal DC charging stand according to claim 4, characterized in that: A sealing plug (21) is provided in the mounting hole (13), a flange (22) is provided at the upper end of the sealing plug (21), and a first buckle (23) connected to the flange (22) is provided in the first end cover (14).
6. The integrated terminal DC charging stand according to claim 1, characterized in that: The outer wall of the sleeve (12) corresponding to the terminal post (8) is provided with a first sealing ring (24), and is connected to the terminal mounting shell (4) via the first sealing ring (24). The sleeve (12) corresponding to the first adapter row (11) is provided with a second sealing ring (25) and a second end cover (26).
7. The integrated terminal DC charging stand according to claim 1, characterized in that: A third sealing ring (27) is provided on the outer wall of the rear end of the female terminal (3).
8. The integrated terminal DC charging stand according to claim 1, characterized in that: A back-stop clamping sleeve (28) is provided at the front end of the first transfer row (11), and the back-stop clamping sleeve (28) is provided with an inner back-stop claw (29) and an outer back-stop claw (30). A back-stop clamping groove (31) connected to the inner back-stop claw (29) is provided at the front end of the first transfer row (11), and a clamping table (32) connected to the outer back-stop claw (30) is provided in the sleeve (12).
9. The integrated terminal DC charging stand according to claim 1, characterized in that: The shell cover (5) is connected to the terminal mounting shell (4) via a fastening screw (33), and a fourth sealing ring (34) is provided between the shell cover and the terminal mounting shell (4).
10. The integrated terminal DC charging stand according to claim 1, characterized in that: A fifth sealing ring (35) which is in sealing communication with the bushing (2) is provided at the front end of the terminal mounting shell (4).