Glass restoration mechanism

Abstract

The utility model discloses a glass restoration mechanism, which relates to the technical field of photovoltaic module manufacturing process, and comprises a support flat plate with a limit frame at the top; the multiple sets of position adjusting mechanisms are arranged, and the multiple sets of position adjusting mechanisms are all arranged on the supporting flat plate and are evenly distributed; the mounting mechanism is arranged on the position adjusting mechanism; the restoration roller is mounted on the mounting mechanism; and the clamp spring is mounted on the mounting mechanism. According to the glass restoration mechanism, the restoration roller is specially designed through use of the restoration roller, so that the restoration roller achieves the effect of hiding the mounting shaft and is prevented from colliding with a frame, the problem that the frame is scratched in batches due to restoration is thoroughly solved, repeated inspection per shift is not needed, the restored mounting shaft does not touch the frame, and the mounting shaft is correspondingly and specially designed through use of a snap spring, so that the glass restoration mechanism is convenient to use. And the clamping spring is added, so that the phenomenon that the mounting shaft is higher than the restoration roller even if the mounting shaft is loosened is avoided, and the frame is prevented from being scratched.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic module manufacturing processes, and specifically relates to a glass alignment mechanism. Background Art

[0002] For a solar panel with glass instead of materials such as TPT on the back as the backplane, the back glass needs to be aligned and positioned before assembly, so that the fixture can accurately place the glass on the module for assembly.

[0003] Due to the need of production rhythm, the alignment of the module and the flipping of the frame need to be carried out synchronously. The loosening of the alignment block will cause the height of the alignment block to be raised, and it is easy to touch the alignment mechanism when the frame is flipped, resulting in scratches on the frame.

[0004] Therefore, before the patent solution, generally, manual inspection of the alignment mechanism and inspection of the flipped module are used to timely detect scratches on the frame. This method has the following main defects:

[0005] 1. Stopping the machine for inspection is required for alignment inspection every shift, which wastes time, and there are safety hazards for personnel to enter the framing area.

[0006] 2. It is laborious for employees to flip the module for inspection.

[0007] 3. It is impossible to inspect each piece when flipping the module for inspection, and there is still a risk of batch omission. Summary of the Invention

[0008] The utility model provides a glass alignment mechanism. Through the use of alignment rollers, a special design is carried out to make the alignment rollers achieve the effect of hiding the mounting shaft, preventing contact with the frame, completely solving the problem of batch scratches on the frame caused by alignment, eliminating the need for repeated inspection every shift, and the alignment mounting shaft will not touch the frame. Through the use of snap rings, corresponding to the specially designed mounting shaft, snap rings are added to achieve the effect that even if the mounting shaft is loose, the mounting shaft will not be higher than the alignment roller, avoiding causing scratches on the frame.

[0009] To achieve the above objectives, the utility model is realized through the following technical solutions: A glass alignment mechanism, comprising:

[0010] A support flat plate at the top for restricting the frame;

[0011] An adjustment mechanism, which has multiple groups, and multiple groups of the adjustment mechanisms are all arranged on the support flat plate and are evenly distributed;

[0012] A mounting mechanism, arranged on the adjustment mechanism;

[0013] Alignment rollers, the alignment rollers are installed on the mounting mechanism; and

[0014] A circlip, and the circlip is installed on an installation mechanism.

[0015] As a further improvement of the present utility model, the position adjustment mechanism includes a position adjustment cylinder and a connecting component. The position adjustment cylinder is installed in a support flat plate, and the connecting component is arranged on the position adjustment cylinder.

[0016] As a further improvement of the present utility model, the connecting component includes a mounting seat and a threaded groove. The mounting seat is fixedly connected to the output end of the position adjustment cylinder, and the threaded groove starts inside the mounting seat.

[0017] As a further improvement of the present utility model, the installation mechanism includes an installation shaft, a clamping component, and a positioning component. The installation shaft is threadedly connected to the threaded groove. The positioning component is arranged in a rectifying roller and is connected to the installation shaft, and the clamping component is arranged on the installation shaft.

[0018] As a further improvement of the present utility model, the positioning component includes an upper bearing and a lower bearing. The upper bearing is installed near the center inside the rectifying roller, and the lower bearing is installed at the bottom inside the rectifying roller.

[0019] As a further improvement of the present utility model, the clamping component is a clamping groove. The clamping groove is opened on the installation shaft, and the circlip is clamped in the clamping groove.

[0020] The present utility model has the following advantages compared with the prior art:

[0021] (1). For this glass rectifying mechanism, through the use of rectifying rollers, it is specially designed to achieve the effect of hiding the installation shaft by the rectifying rollers, preventing contact with the frame, completely solving the problem of batch scratching of the frame caused by rectification, eliminating the need for repeated inspections per shift, and the rectifying installation shaft will not touch the frame.

[0022] (2). For this glass rectifying mechanism, through the use of a circlip, the installation shaft is specially designed accordingly, and the circlip is added to ensure that even if the installation shaft becomes loose, the situation where the installation shaft is higher than the rectifying roller will not occur, avoiding scratching of the frame. Description of the Drawings

[0023] Figure 1 is a perspective view of the present utility model.

[0024] Figure 2 is an exploded sectional view of the installation mechanism of the present utility model.

[0025] Figure 3 is a partial sectional view of the installation mechanism of the present utility model.

[0026] Figure 4 is a perspective view of the installation mechanism of the present utility model.

[0027] In the figure: 1. Support flat plate; 2. Mounting seat; 3. Alignment roller; 4. Limiting frame; 5. Position adjustment cylinder; 6. Thread groove; 7. Lower bearing; 8. Snap ring; 9. Mounting shaft; 10. Card slot; 11. Upper bearing. Specific implementation mode

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0029] Please refer to Figures 1-4 , the present invention provides a technical solution: a glass alignment mechanism, including:

[0030] A support flat plate 1 with a limiting frame 4 at the top;

[0031] A position adjustment mechanism, which has multiple groups. The multiple groups of position adjustment mechanisms are all arranged on the support flat plate 1 and are evenly distributed;

[0032] A mounting mechanism, arranged on the position adjustment mechanism;

[0033] An alignment roller 3, and the alignment roller 3 is installed on the mounting mechanism; and

[0034] A snap ring 8, and the snap ring 8 is installed on the mounting mechanism.

[0035] In this implementation scheme: The limiting frame 4 and the support flat plate 1 cooperate to place the glass within the support flat plate 1. The alignment roller 3 and the snap ring 8 clamp the alignment roller 3 to ensure normal use.

[0036] Specifically, the position adjustment mechanism includes a position adjustment cylinder 5 and a connecting component. The position adjustment cylinder 5 is installed inside the support flat plate 1, and the connecting component is arranged on the position adjustment cylinder 5.

[0037] In this embodiment: The model of the position adjustment cylinder 5 can be selected from those available on the market according to needs, and will not be elaborated here. By the telescopic movement of the position adjustment cylinder 5, the distance between the alignment roller 3 and the support flat plate 1 is controlled to position glasses of different sizes and ensure the use effect.

[0038] Specifically, the connecting component includes a mounting seat 2 and a thread groove 6. The mounting seat 2 is fixedly connected to the output end of the position adjustment cylinder 5, and the thread groove 6 starts inside the mounting seat 2.

[0039] In this embodiment: The thread groove 6 is opened inside the mounting seat 2 to facilitate the positioning of the mounting mechanism for the alignment roller 3.

[0040] Specifically, the installation mechanism includes an installation shaft 9, a clamping component, and a positioning component. The installation shaft 9 is threadedly connected to the threaded groove 6. The positioning component is disposed within the alignment roller 3 and is connected to the installation shaft 9. The clamping component is disposed on the installation shaft 9.

[0041] In this embodiment: The bottom of the installation shaft 9 is designed with threads, corresponding to the threaded groove 6, so that the installation shaft 9 is installed on the installation base 2.

[0042] Specifically, the positioning component includes an upper bearing 11 and a lower bearing 7. The upper bearing 11 is installed near the center within the alignment roller 3, and the lower bearing 7 is installed at the bottom within the alignment roller 3.

[0043] In this embodiment: The upper bearing 11 and the lower bearing 7 are within the alignment roller 3 and are connected to the installation shaft 9 to ensure the use effect.

[0044] Specifically, the clamping component is a clamping groove 10. The clamping groove 10 is opened on the installation shaft 9, and a snap ring 8 is clamped within the clamping groove 10.

[0045] In this embodiment: The clamping groove 10 is used for the installation of the snap ring 8.

[0046] During use, multiple positioning cylinders 5 extend, place the glass on the support flat plate 1, and after reaching the position, the positioning cylinders 5 contract synchronously to clamp and position the glass. The servo operates to perform glass alignment and positioning. During the use process, through the installation of the installation shaft 9 within the alignment roller 3 and in cooperation with the installation of the snap ring 8, the alignment roller 3 will not damage the frame.

[0047] The control method of the present utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art, and the present utility model is mainly used to protect mechanical devices, so the control method and wiring layout of the present utility model will not be explained in detail.

[0048] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent replacements or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A glass correction mechanism, characterized in that: include: A supporting plate (1) having a limiting frame (4) on the top; A positioning mechanism, which is provided with a plurality of groups, wherein the plurality of groups of the positioning mechanism are all provided on the supporting plate (1), and the plurality of groups of the positioning mechanism are evenly distributed; The mounting mechanism is arranged on the positioning mechanism; a return roller (3), the return roller (3) being mounted on the mounting mechanism; and A retaining spring (8), wherein the retaining spring (8) is mounted on the mounting mechanism.

2. A glass correction mechanism as claimed in claim 1, characterized in that: The positioning mechanism comprises a positioning cylinder (5) and a connecting component, wherein the positioning cylinder (5) is installed in the supporting plate (1), and the connecting component is arranged on the positioning cylinder (5).

3. A glass correction mechanism as claimed in claim 2, characterized in that: The connecting component comprises a mounting seat (2) and a threaded groove (6); the mounting seat (2) is fixedly connected to the output end of the positioning cylinder (5); and the threaded groove (6) is provided in the mounting seat (2).

4. A glass correction mechanism as claimed in claim 3, characterized in that: The mounting mechanism comprises a mounting shaft (9), a clamping component and a positioning component, the mounting shaft (9) being threadedly connected in the thread groove (6), the positioning component being arranged in the alignment roller (3), the positioning component being connected to the mounting shaft (9), and the clamping component being arranged on the mounting shaft (9).

5. A glass correction mechanism as claimed in claim 4, characterized in that: The positioning component comprises an upper bearing (11) and a lower bearing (7); the upper bearing (11) is installed near the center of the alignment roller (3), and the lower bearing (7) is installed at the bottom of the alignment roller (3).

6. A glass correction mechanism as claimed in claim 5, characterized in that: The clamping component is a clamping slot (10), the clamping slot (10) is formed on the mounting shaft (9), and the clamping spring (8) is clamped and arranged in the clamping slot (10).

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