Farmland mulching film cleaning device
By designing a farmland membrane cleaning device that includes a rotary tillage mechanism and a mulch separation mechanism, the problems of breakage and fragmentation during the mulch recycling process are solved, and the thorough separation and cleaning of mulch is achieved, reducing the impact on land and crop pollution.
Patent Information
- Application Number
- CN202422256113.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Existing plastic film recycling machines can easily cause plastic film to break and fragment when cleaning plastic film, and it will be inconvenient to operate and have a high labor intensity.
A farmland membrane cleaning device was designed, including a rotary tillage mechanism and a plastic membrane separation mechanism. The rotary tillage mechanism turned up the soil and mulch through a rotary tillage shaft and a rotary tillage. The plastic membrane separation mechanism melted and carbonized the mulch through a plastic dial and burner to completely separate it.
It effectively solves the problems of broken and fragmented plastic film, realizes the thorough separation and cleaning of plastic film, and reduces the impact of plastic film residue on land and crop pollution.
Smart Images

Figure CN223024905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of agricultural machinery, in particular to a farmland mulch film cleaning device. Background Art
[0002] Ground mulch is widely used in agricultural planting. Covering the soil with ground mulch can retain moisture, maintain temperature, protect soil structure and prevent diseases. Due to its low cost, most ground mulch is not recycled at present. Most ground mulch is left in the fields for natural degradation and is directly buried in the soil during spring ploughing. Long-term accumulation will cause pollution to the fields. Ground mulch decomposes into plastic particles, affecting the root growth and development of crops, and has a great impact on crop growth and economic value.
[0003] In order to reduce the pollution of ground film to the environment and the impact of ground film residue on crops, it is necessary to recycle and separate the ground film. Existing ground film recycling machinery usually adopts a winding method. When recycling, it is necessary to first remove the covering soil and use the winding roller to reel in the ground film. However, after one year of use, the ground film is exposed to direct sunlight and rain erosion and aging, and it is very easy to be torn, and the broken ground film remains in the field; and after the breakage occurs, it needs to be frequently manually connected, which is inconvenient to operate and has high labor intensity. Utility Model Content
[0004] The utility model aims to provide a farmland mulch film cleaning device to solve the problems existing in the prior art.
[0005] The utility model is implemented by the following technical scheme: a farmland mulch cleaning device, comprising a casing, a rotary tillage mechanism, a mulch film separating mechanism and a mulch film separating mechanism, a hanging connecting piece is fixedly provided on the casing, gear boxes are provided on both sides of the casing, rotary tillage mechanisms are horizontally provided through both sides of the casing and in the casing, a mulch film separating mechanism is provided parallel to the rotary tillage mechanism and above the rotary tillage mechanism, the mulch film separating mechanism is placed on the rear side of the rotary tillage mechanism, the mulch film separating mechanism comprises a mulch film separating shaft and a plurality of mulch film dials fixedly mounted on the mulch film separating shaft, a plurality of levers are fixedly provided on the mulch film dials along a radial circle, a driving shaft is provided on the gear boxes penetrating through both sides of the casing, a worm transmission mechanism connected to the driving shaft is provided on the casing, the rotary tillage mechanism and the mulch film separating mechanism are respectively connected to the driving shaft in transmission; a mulch film separating mechanism is fixedly provided through the top of the casing and on the rear side of the rotary tillage mechanism.
[0006] Furthermore, the rotary tillage mechanism includes a rotary tillage shaft and a rotary tillage disc. A plurality of rotary tillage discs are arranged along the length direction of the rotary tillage shaft. Rotary tillage knives are arranged in sequence along the circumferential direction on both sides of the rotary tillage disc. A mulch dial is arranged between every two rotary tillage discs.
[0007] Further, the rotary tillage shaft of the rotary tillage mechanism is connected to the drive shaft through gear transmission, and the plastic film separation shaft of the plastic film separation mechanism is connected to the drive shaft through belt transmission.
[0008] Further, the rotational speed ratio of the rotary tillage shaft to the plastic film separation shaft is 1:5.
[0009] Further, the plastic film separation mechanism includes a burner, a fuel storage tank, and an electronic ignition device. The fuel storage tank is fixedly installed on the top of the machine shell. The fuel storage tank is connected to the burner through a pipeline. The burner of the plastic film separation mechanism faces the bottom of the plastic film separation mechanism, and an electronic ignition device is installed at the end of the burner.
[0010] Advantages of the present utility model: Through the rotational cooperation between the rotary tillage mechanism and the plastic film separation mechanism, the plastic film buried under the soil can be turned out. Then, the plastic film separation mechanism melts and carbonizes the plastic film through flame. The plastic film in the cleaned soil is completely separated, solving the problem that the plastic film is prone to breakage and fragmentation during the traditional winding cleaning of the plastic film. Moreover, the residual plastic film in the field can be directly treated by burning, reducing the pollution of the plastic film residue to the land and the impact on the growth of crops. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 is a schematic diagram of the overall structure of the present utility model.
[0012] Figure 2 is an exploded view of the structure of the present utility model.
[0013] Figure 3 is a schematic diagram of the structure at the plastic film separation mechanism.
[0014] In the figure: machine shell 1, rotary tillage mechanism 2, plastic film separation mechanism 3, burning and cleaning mechanism 4, suspension connector 5, gearbox 101, drive shaft 102, worm drive mechanism 103, rotary tillage shaft 201, rotary tillage disc 202, rotary tillage blade 203, plastic film separation shaft 301, plastic film dial 302, lever 303, burner 401, fuel storage tank 402, electronic ignition device 403. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present utility model.
[0016] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "back", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0017] As Figure 1 , Figure 2 shown: A farmland plastic film cleaning device includes a machine shell 1, a rotary tillage mechanism 2, a plastic film separation mechanism 3 and a burning and cleaning mechanism 4. A suspension connector 5 is fixedly provided on the machine shell 1. The suspension connector 5 is used to connect with the hitch of a tractor and can be mounted at the rear of an agricultural machine during use, which is a common structure in the field of agricultural machinery. Gearboxes 101 are provided on both sides of the machine shell 1. The rotary tillage mechanism 2 is horizontally arranged inside the machine shell 1 through both sides of the machine shell 1. The rotary tillage mechanism 2 includes a rotary tillage shaft 201 and rotary tillage discs 202. A number of rotary tillage discs 202 are arranged along the length direction of the rotary tillage shaft 201. Rotary tillage blades 203 are sequentially arranged circumferentially on both sides of the rotary tillage discs 202. When the rotary tillage mechanism 2 works, the rotary tillage shaft 201 drives the rotary tillage discs 202 to rotate. The rotary tillage blades 203 on the rotary tillage discs 202 shovel into the soil, turn over and break a certain thickness of soil, and at the same time bring out the plastic film covered in the soil. Parallel to the rotary tillage mechanism 2 and above the rotary tillage mechanism 2, there is a plastic film separation mechanism 3. The plastic film separation mechanism 3 is placed at the rear side of the rotary tillage mechanism 2. The plastic film separation mechanism 3 includes a plastic film separation shaft 301 and a number of plastic film dial plates 302 fixedly installed on the plastic film separation shaft 301. A number of dial rods 303 are fixedly arranged along the circumference in the radial direction of the plastic film dial plates 302. A plastic film dial plate 302 is arranged between every two rotary tillage discs 202. The plastic film dial plates 302 rotate in the same direction as the rotary tillage discs 202. After the rotary tillage blades 203 turn up the plastic film, it will wind around the rotary tillage blades 203, and then the plastic film dial plates 302 peel off and lift up the plastic film wound around the rotary tillage blades 203. The dial rods 303 on the plastic film dial plates 302 can hook the plastic film. Through the above structure, the plastic film can be turned out from the covered soil and the separation of the soil and the plastic film can be completed.
[0018] As Figure 3As shown in the figure: A burning cleaning mechanism 4 is fixedly arranged at the top of the machine housing 1 and behind the rotary tillage mechanism 2. The burning cleaning mechanism 4 includes a burner 401, a fuel storage tank 402, and an electronic ignition device 403. A fuel storage tank 402 is fixedly installed at the top of the machine housing 1. Liquefied petroleum gas or methane can be used as fuel. Using liquefied gas fuel has the advantages of low usage cost, easy acquisition, and safety. The fuel storage tank 402 is connected to the burner 401 through a pipeline. The structure of the burner 401 is the same as that of the existing flame spray gun using liquefied gas fuel, which is a well-known prior art to those skilled in the art, so it will not be elaborated here. The burner 401 of the burning cleaning mechanism 4 faces the bottom of the film separation mechanism 3. After the film dial 302 picks up and separates the film from the rotary tillage blade 203 and rotates it to the flame range of the burner 401, the flame quickly melts and burns the film. Most of the carbides generated adhere to the film dial 302 and will not pollute the soil. The carbides on the ground can be cleaned after use. An electronic ignition device 403 is installed at the end of the burner 401. During use, open the valve at the outlet of the fuel storage tank 402, and the combustible gas is introduced into the burner 401. The burner 401 is ignited by the electric arc generated by the electronic ignition device 403. Then start the rotary tillage mechanism 2 and the film separation mechanism 3 to start the mechanized cleaning of the film in the field.
[0019] The power of the present utility model comes from the transmission shaft on the agricultural machine and is connected to the worm transmission mechanism 103 through a universal joint. A drive shaft 102 is provided through the gear boxes 101 on both sides of the machine housing 1. A worm transmission mechanism 103 connected to the drive shaft 102 is provided on the machine housing 1. The rotary tillage shaft 201 of the rotary tillage mechanism 2 is connected to the drive shaft 102 through gear transmission. The film separation shaft 301 of the film separation mechanism 3 is connected to the drive shaft 102 through belt transmission. The speed ratio of the rotary tillage shaft 201 to the film separation shaft 301 is 1:5, so that the speed of the film dial 302 is lower than that of the rotary tillage disc 202. During operation, the film dial 302 can keep the separated film in the flame of the burner 401 for as long as possible, making the film burn more fully.
Claims
1. A device for cleaning agricultural mulch film, characterized in that: The invention comprises a casing (1), a rotary tillage mechanism (2), a ground film separation mechanism (3) and a cleaning mechanism (4); a suspension connection member (5) is fixedly provided on the casing (1); a gear box (101) is provided on both sides of the casing (1); a rotary tillage mechanism (2) is horizontally provided inside the casing (1) and passes through both sides of the casing (1); a ground film separation mechanism (3) is provided above the rotary tillage mechanism (2) and is parallel to the rotary tillage mechanism (2); the ground film separation mechanism (3) is arranged at the rear side of the rotary tillage mechanism (2); and the ground film separation mechanism (3) comprises a ground film separation shaft (301) and a fixed installation shaft (301). A plurality of mulch dials (302) are provided on the mulch separation shaft (301), and a plurality of levers (303) are fixedly provided on the mulch dials (302) along a radial circle. A drive shaft (102) is provided on the gear boxes (101) passing through both sides of the casing (1). A worm transmission mechanism (103) connected to the drive shaft (102) is provided on the casing (1). The rotary tillage mechanism (2) and the mulch separation mechanism (3) are respectively connected to the drive shaft (102) in a transmission manner. A cleaning mechanism (4) is fixedly provided on the rear side of the rotary tillage mechanism (2) and passes through the top of the casing (1).
2. The farmland mulch film cleaning device according to claim 1, characterized in that: The rotary tillage mechanism (2) comprises a rotary tillage shaft (201) and a rotary tillage disc (202), a plurality of rotary tillage discs (202) are arranged along the length direction of the rotary tillage shaft (201), rotary tillage knives (203) are arranged in sequence along the circumferential direction on both sides of the rotary tillage disc (202), and a mulch film dial (302) is arranged between every two rotary tillage discs (202).
3. The farmland mulch film cleaning device according to claim 2, characterized in that: The rotary tillage shaft (201) of the rotary tillage mechanism (2) is connected to the drive shaft (102) via gear transmission, and the mulch film separation shaft (301) of the mulch film separation mechanism (3) is connected to the drive shaft (102) via belt transmission.
4. The farmland mulch film cleaning device according to claim 3, characterized in that: The rotation speed ratio between the rotary tillage shaft (201) and the mulch film separation shaft (301) is 1:
5.
5. A farmland mulch film cleaning device according to any one of claims 1 to 4, characterized in that: The cleaning mechanism (4) comprises a burner (401), a fuel storage tank (402) and an electronic ignition device (403); the fuel storage tank (402) is fixedly mounted on the top of the housing (1); the fuel storage tank (402) and the burner (401) are connected via a pipeline; the burner (401) of the cleaning mechanism (4) faces the bottom of the ground film separation mechanism (3); and the electronic ignition device (403) is mounted at the end of the burner (401).
Citation Information
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