Fruit fermentation and residue removal equipment

By designing a fruit fermentation and slag removal equipment using a dual-axis motor and a turntable, and using four filter cartridges and a press-filter removal component, the problem that existing equipment cannot effectively utilize the juice in the flesh is solved, achieving full collection of juice and improving the efficiency of slag removal.

CN223026912UActive Publication Date: 2025-06-27ANHUI LIDUOBAO BIOLOGY TECH CO LTD
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Patent Information

Application Number
CN202422058636.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-27
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Existing fruit fermentation and residue removal equipment cannot effectively utilize the juice in the flesh, and the crude filtration method cannot completely remove the fermented bacteria and juice in the flesh.

Method used

A fruit fermentation and slag removal equipment is designed, using a combination of a dual-axis motor and a turntable. The filtration and filtration of juice are achieved through four filter cartridges and filtration of slag removal components, and combined with the reset component and the stirring component to achieve full collection and stirring of juice.

Benefits of technology

Effective collection of juice in the pulp and removal of fermented bacteria in the pulp are achieved, improving the utilization rate of juice and the removal efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of fruit fermentation residue removing equipment, and particularly relates to fruit fermentation residue removing equipment which comprises a supporting box, a residue removing tank, a rotating disc, a cylindrical box, a limiting plate, four partition plates, four filter cartridges, four upper filter plates, a filter pressing residue removing assembly, a stirring assembly, four reset assemblies, a discharging pipe, a feeding pipe and a rectangular frame. The slag removal tank is fixedly installed at the top of the supporting box and communicates with the supporting box, a lower filter plate and a limiting plate are fixedly installed on the inner side wall of the slag removal tank, the cylindrical box is fixedly installed on the top side of the lower filter plate, and the four partition plates are fixedly installed on the inner side walls of the cylindrical box and the slag removal tank with the cylindrical box as the center; and a double-shaft motor is fixedly mounted in the cylindrical box. The fruit pulp residue removing device is reasonable in design, pulp obtained after fruit fermentation can be rapidly and efficiently subjected to residue removing operation, meanwhile, filtered fruit juice can be stirred, and pulp residues can be conveniently discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of fruit fermentation and residue removal equipment, in particular to a fruit fermentation and residue removal equipment. Background Technique

[0002] In the solid-liquid mixed solution after fruit fermentation, there will be a mixture of solid fruit residues, fermented enzyme liquid, and fruit residues containing a certain amount of fruit juice. To separate them, fruit fermentation and residue removal equipment are required.

[0003] Referring to the "A Fruit Fermentation and Residue Removal Device" with the publication number CN 116235958 A of the existing application, through the linkage of the feeding component and the pressing component set, the intermittent feeding in the feeding hopper falls into the first filter cylinder. After being filtered by the first filter cylinder, the pulp falls onto the guide plate, and under the activation of the cleaning block, it is pushed to the position of the first discharge port. And while intermittent feeding, after quickly screening the fruit juice and pulp, the connecting rod drives the pressing plate to press the large-particle pulp after screening, and presses the fruit juice again from the pulp, realizing the collection of the fruit juice rich in the pulp, and solving the deficiency that the large pieces of pulp will contain fermented fungi and fruit juice inside, and the fruit juice contained inside cannot be fully utilized only by the way of rough filtration.

[0004] The utility model provides another solution to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to solve the shortcomings of the existing technology, and a fruit fermentation and residue removal equipment is proposed.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: A fruit fermentation and residue removal equipment, including a support box, a residue removal tank, a turntable, a limiting plate, a cylindrical box, four partition plates, four filter cylinders, four upper filter plates, a pressure filtration and residue removal component, a stirring component, four reset components, a discharge pipe, a feed pipe, and a rectangular frame;

[0007] The slag removal tank is fixedly installed on the top of the support box, and the slag removal tank is communicated with the support box. A lower filter plate and a limiting plate are fixedly installed on the inner side wall of the slag removal tank. The cylindrical box is fixedly installed on the top side of the lower filter plate. The four partition plates are all fixedly installed on the inner side walls of the cylindrical box and the slag removal tank with the cylindrical box as the center. A double-shaft motor is fixedly installed in the cylindrical box. The turntable is rotatably installed in the slag removal tank, and the first output shaft of the double-shaft motor is fixedly connected to the turntable. The four filter cylinders are all fixedly installed on the turntable. The four upper filter plates are respectively arranged at the bottoms of the corresponding filter cylinders through the corresponding reset components. The multiple upper filter plates are all adapted to the limiting plate. The stirring component is arranged in the support box and is connected to the second output shaft of the double-shaft motor. The pressure filtration and slag removal component is arranged on the slag removal tank and is adapted to the multiple filter cylinders;

[0008] The feed pipe and the discharge pipe are respectively fixedly installed on the slag removal tank and the support box. The rectangular frame is fixedly installed on the slag removal tank. A sealing plate is slidably installed in the rectangular frame in a sealed manner, and the bottom inner wall of the rectangular frame is flush with the top side of the lower filter plate.

[0009] Preferably, the pressure filtration and slag removal component includes an electric cylinder, a mounting plate, two L-shaped plates, two pressure filtration plates and two springs. The mounting plate is slidably installed on the inner wall of the slag removal tank. The electric cylinder is fixedly installed on the top of the slag removal tank, and the working end of the electric cylinder is fixedly installed on the mounting plate. Two L-shaped plates are vertically slidably installed on the mounting plate. Springs are fixedly installed between the two L-shaped plates and the mounting plate. The bottom sides of the two L-shaped plates are both fixedly installed with pressure filtration plates, and the two pressure filtration plates are both adapted to the filter cylinders.

[0010] Preferably, a guide rod is fixedly installed on the top inner wall of the slag removal tank, and the guide rod is slidably connected to the mounting plate.

[0011] Preferably, the stirring component includes a driving shaft, a stirring rod and multiple stirring paddles. The second output shaft of the double-shaft motor is axially fixedly connected with the driving shaft. The bottom end of the driving shaft extends into the support box and is radially fixedly installed with the stirring rod. Multiple stirring paddles are fixedly installed on the stirring rod.

[0012] Preferably, the reset component includes a torsion spring and a rotating pin. An installation groove is opened at the bottom of the filter cylinder. The rotating pin is rotatably installed in the installation groove. The upper filter plate is fixedly installed on the rotating pin. The torsion spring is movably sleeved on the rotating pin, and the two ends of the torsion spring are respectively fixedly connected with the upper filter plate and the inner wall of the installation groove.

[0013] Preferably, both the limiting plate and the mounting plate are arc-shaped.

[0014] Preferably, a circular plate and a mounting ring are fixedly installed on the inner wall of the slag removal tank. Four inverted frustum-shaped diversion ports are formed on the circular plate centered on the cylindrical box. The diversion ports are adapted to the filter cartridges. The inner side wall of the mounting ring is inclined, and the mounting ring is located below the lower filter plate.

[0015] The beneficial effects of the present utility model are as follows: Through the cooperation of the double-shaft motor and the turntable, it is possible to control the four filter cartridges to sequentially pass below the feed pipe. At the same time, the feed pipe and the inverted frustum-shaped diversion ports on the circular plate can convey the fruit juice to be de-slagged to the corresponding filter cartridges for simple filtration. Then, with the intermittent rotation of the turntable and the cooperation of the pressure filtration and slag removal assembly and the upper filter plate, the fruit juice residues in the filter cartridges can be subjected to pressure filtration operations. At the same time, with the cooperation of the reset assembly, the pulp residues that have completed pressure filtration in adjacent filter cartridges can be discharged to the vicinity of the rectangular frame. And under the action of the lower filter plate, the remaining fruit juice can be screened out. The fruit juice after filtration and slag removal enters the support box. At the same time, with the cooperation of the stirring assembly and the double-shaft motor, the fruit juice in the support box can be stirred. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 is a three-dimensional structural diagram of a fruit fermentation and slag removal device proposed by the present utility model;

[0018] Figure 2 is a cross-sectional structural diagram of a fruit fermentation and slag removal device proposed by the present utility model;

[0019] Figure 3 is a partial three-dimensional structural diagram of a fruit fermentation and slag removal device proposed by the present utility model;

[0020] Figure 4 is a structural diagram of part A in a fruit fermentation and slag removal device proposed by the present utility model;

[0021] Figure 5 is a three-dimensional structural diagram of the cylindrical box and the partition part proposed by the present utility model;

[0022] Figure 6 is a three-dimensional structural diagram of the pressure filtration and slag removal assembly and the guide rod part proposed by the present utility model;

[0023] Figure 7 is a three-dimensional structural diagram of the limit plate proposed by the present utility model.

[0024] In the figure: 1. Support box; 11. Discharge pipe; 2. Dross removal tank; 21. Feed pipe; 22. Lower filter plate; 23. Partition plate; 24. Limiting plate; 25. Rectangular frame; 3. Cylindrical box; 31. Biaxial motor; 32. Turntable; 33. Filter cartridge; 34. Upper filter plate; 341. Rotating pin; 342. Torsion spring; 4. Mounting plate; 41. Electric cylinder; 42. L-shaped plate; 421. Pressure filter plate; 43. Spring; 5. Drive shaft; 51. Stirring rod; 52. Stirring paddle. Specific embodiments

[0025] The technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Refer to Figure 1-7, a fruit fermentation and residue removal device, including a support box 1, a residue removal tank 2, a turntable 32, a cylindrical box 3, four partition plates 23, four filter cartridges 33, four upper filter plates 34, a discharge pipe 11, a feed pipe 21 and a rectangular frame 25. The residue removal tank 2 is fixedly installed on the top of the support box 1 and is communicated with the support box 1. A lower filter plate 22 and a limit plate 24 are fixedly installed on the inner side wall of the residue removal tank 2. The cylindrical box 3 is fixedly installed on the top side of the lower filter plate 22. The four partition plates 23 are all fixedly installed on the inner side walls of the cylindrical box 3 and the residue removal tank 2 centered on the cylindrical box 3. A double-shaft motor 31 is fixedly installed in the cylindrical box 3. The turntable 32 is rotatably installed in the residue removal tank 2, and the first output shaft of the double-shaft motor 31 is fixedly connected to the turntable 32. The four filter cartridges 33 are all fixedly installed on the turntable 32. An installation groove is opened at the bottom of the filter cartridge 33. A rotating pin 341 is rotatably installed in the installation groove. An upper filter plate 34 is radially fixedly installed on the rotating pin 341. A torsion spring 342 is movably sleeved on the rotating pin 341. The two ends of the torsion spring 342 are respectively fixedly connected to the upper filter plate 34 and the inner wall of the installation groove, and can reset the pressing filter plate 421 after the pressing filter plate 421 moves upward and is separated from the upper filter plate 34. A driving shaft 5 is axially fixedly connected to the second output shaft of the double-shaft motor 31. The bottom end of the driving shaft 5 extends into the support box 1 and a stirring rod 51 is radially fixedly installed on it. A plurality of stirring paddles 52 are fixedly installed on the stirring rod 51, which can stir the juice entering the support box 1. An installation plate 4 is slidably installed on the inner wall of the residue removal tank 2. An electric cylinder 41 is fixedly installed on the top of the residue removal tank 2. The working end of the electric cylinder 41 is fixedly installed on the installation plate 4. Two L-shaped plates 42 are vertically slidably installed on the installation plate 4. Springs 43 are fixedly installed between the two L-shaped plates 42 and the installation plate 4. Pressing filter plates 421 are fixedly installed on the bottom sides of the two L-shaped plates 42. The two pressing filter plates 421 are both adapted to the filter cartridges 33, which can press the residues in the fermented juice entering the filter cartridges 33, and at the same time facilitate the discharge of the pressed juice residues in the filter cartridges 33. A guide rod is fixedly installed on the top inner wall of the residue removal tank 2. The guide rod is slidably connected to the installation plate 4, which can make the installation plate 4 slide stably along the inner side wall of the residue removal tank 2. The limit plate 24 and the installation plate 4 are both arc-shaped. The feed pipe 21 and the discharge pipe 11 are respectively fixedly installed on the residue removal tank 2 and the support box 1. The rectangular frame 25 is fixedly installed on the residue removal tank 2. A sealing plate is slidably installed in the rectangular frame 25 in a sealed manner, and the bottom inner wall of the rectangular frame 25 is flush with the top side of the lower filter plate 22.

[0027] In this embodiment, a circular plate and a mounting ring are fixedly installed on the inner wall of the residue removal tank 2. Four inverted frustum-shaped diversion ports are formed on the circular plate centered on the cylindrical tank 3. The diversion ports are adapted to the filter cartridge 33. The inner side wall of the mounting ring is inclined, and the mounting ring is located below the lower filter plate 22. It can not only guide the juice conveyed into the residue removal tank 2 by the feed pipe 21, but also does not affect the movement of the filter press plate 421 in and out of the filter cartridge 33 directly below it. And under the action of the mounting ring, the juice filtered by the lower filter plate 22 and the juice screened out from the juice residue can be guided into the support tank 1.

[0028] Working principle: When in use, first turn on the power supply. The turntable 32 is controlled by the dual-shaft motor 31 to make one of the filter cartridges 33 located directly below the feed pipe 21. Then, the mixed liquid of juice and pulp that needs to be de-drossed is introduced through the feed pipe 21, so as to achieve simple filtration. At the same time, after the mixed liquid of juice and pulp is introduced into the filter cartridge 33, the turntable 32 is controlled to rotate clockwise. Then, the mounting plate 4 is controlled by the electric cylinder 41 to make the L-shaped plate 42 drive the filter press plate 421 to cooperate with the upper filter plate 34 and the limit plate 24 to perform the filter pressing operation. After the filter pressing is completed, the turntable 32 is continuously controlled to rotate 90 degrees, so that the limit plate 24 is disengaged from the upper filter plate 34. When performing the next filter pressing operation, the L-shaped plate 42 on the right side cooperates with the filter press plate 421 on the right side to control the upper filter plate 34 to deflect downward, so that the residue after filter pressing can be discharged from the filter cartridge 33 and fall on the lower filter plate 22 near the rectangular frame 25. The remaining juice is filtered again under the action of the lower filter plate 22. The juice filtered again and the juice flowing directly from the filter cartridge 33 enter the support tank 1. The second output shaft of the dual-shaft motor 31 cooperates with the drive shaft 5, the stirring rod 51 and the stirring paddle 52 to stir the juice in the support tank 1.

[0029] The above has introduced in detail a fruit fermentation residue removal device provided by the present utility model. Specific embodiments are used herein to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.

Claims

1. A fruit fermentation and slag removal device, characterized in that: It comprises a support box (1), a slag removal tank (2), a rotating disk (32), a columnar box (3), four partitions (23), a limit plate (24), four filter cartridges (33), four upper filter plates (34), a filter press slag removal component, a stirring component, four reset components, a discharge pipe (11), a feed pipe (21) and a rectangular frame (25); The slag removal tank (2) is fixedly mounted on the top of the support box (1), and the slag removal tank (2) and the support box (1) are connected. A lower filter plate (22) and a limit plate (24) are fixedly mounted on the inner side wall of the slag removal tank (2). The columnar box (3) is fixedly mounted on the top side of the lower filter plate (22). Four partitions (23) are fixedly mounted on the inner side walls of the columnar box (3) and the slag removal tank (2) based on the columnar box (3) as the center. A double-axis motor (31) is fixedly mounted in the columnar box (3). The turntable (32) is rotatably mounted in the slag removal tank (2). , and the first output shaft of the dual-axis motor (31) is fixedly connected to the turntable (32), the four filter cartridges (33) are fixedly mounted on the turntable (32), the four upper filter plates (34) are respectively arranged at the bottom of the corresponding filter cartridges (33) through corresponding reset components, the plurality of upper filter plates (34) are all matched with the limit plate (24), the stirring component is arranged in the support box (1), and the stirring component is connected to the second output shaft of the dual-axis motor (31), the filter pressing and slag removal component is arranged on the slag removal tank (2), and the filter pressing and slag removal component is matched with the plurality of filter cartridges (33); The feed pipe (21) and the discharge pipe (11) are fixedly mounted on the slag removal tank (2) and the support box (1) respectively; the rectangular frame (25) is fixedly mounted on the slag removal tank (2); a sealing plate is sealingly and slidably mounted inside the rectangular frame (25); and the bottom inner wall of the rectangular frame (25) is flush with the top side of the lower filter plate (22).

2. A fruit fermentation and slag removal device according to claim 1, characterized in that: The filter pressing and slag removal assembly comprises an electric cylinder (41), a mounting plate (4), two L-shaped plates (42), two filter pressing plates (421) and two springs (43); the mounting plate (4) is slidably mounted on the inner wall of the slag removal tank (2); the electric cylinder (41) is fixedly mounted on the top of the slag removal tank (2); the working end of the electric cylinder (41) is fixedly mounted on the mounting plate (4); two L-shaped plates (42) are vertically slidably mounted on the mounting plate (4); springs (43) are fixedly mounted between the two L-shaped plates (42) and the mounting plate (4); filter pressing plates (421) are fixedly mounted on the bottom sides of the two L-shaped plates (42); and the two filter pressing plates (421) are both compatible with the filter cartridge (33).

3. A fruit fermentation and slag removal device according to claim 2, characterized in that: A guide rod is fixedly mounted on the top inner wall of the slag removal tank (2), and the guide rod is slidably connected to the mounting plate (4).

4. The fruit fermentation and slag removal equipment according to claim 1, characterized in that: The stirring assembly comprises a driving shaft (5), a stirring rod (51) and a plurality of stirring paddles (52); the driving shaft (5) is axially fixedly connected to the second output shaft of the dual-shaft motor (31); the bottom end of the driving shaft (5) extends into the support box (1) and is radially fixedly mounted with the stirring rod (51); and the plurality of stirring paddles (52) are fixedly mounted on the stirring rod (51).

5. The fruit fermentation and slag removal equipment according to claim 1, characterized in that: The reset assembly comprises a torsion spring (342) and a rotating pin (341); a mounting groove is provided at the bottom of the filter cartridge (33); a rotating pin (341) is rotatably installed in the mounting groove; the upper filter plate (34) is fixedly installed on the rotating pin (341); a torsion spring (342) is movably sleeved on the rotating pin (341); and two ends of the torsion spring (342) are respectively fixedly connected to the upper filter plate (34) and the inner wall of the mounting groove.

6. The fruit fermentation and slag removal equipment according to claim 2, characterized in that: The limiting plate (24) and the mounting plate (4) are both arranged in an arc shape.

7. The fruit fermentation and slag removal equipment according to claim 1, characterized in that: A circular plate and a mounting ring are fixedly mounted on the inner wall of the slag removal tank (2); four inverted truncated cone-shaped flow guide ports are provided on the circular plate based on the cylindrical box (3) as the center; the flow guide ports are adapted to the filter cartridge (33); the inner side wall of the mounting ring is inclined, and the mounting ring is located below the lower filter plate (22).

Citation Information

Patent Citations

  • Fruit fermentation and residue removal device

    CN116235958A